Advanced manufacturing

Last updated
A robot welder is monitored by a human worker. Real-time Quality Control for Welding (5884928619).jpg
A robot welder is monitored by a human worker.

Advanced manufacturing is the use of innovative technology to improve products or processes with modern technology. Advanced manufacturing industries increasingly integrate new innovative technologies in both products and processes. The rate of technology adoption and the ability to use that technology to remain competitive and add value to define the advanced manufacturing sector. World Class Manufacturing (WCM) integrates the latest-generation machinery with process/work systems. [1] [2] [3] [4] [5]

Contents

Advanced manufacturing centers on improving the performance of the US industry through the innovative application of technologies, processes, and methods. A survey done in 2010 by the Science and Technology Policy Institute offered four definitions of advanced manufacturing, including: "A concise definition of advanced manufacturing offered by some is manufacturing that entails the rapid transfer of science and technology (S&T) into manufacturing products and processes."

Product technologies

Organizations practicing advanced manufacturing make products characterized as:

Process technologies

The manufacturing process technologies described in definitions of advanced manufacturing include:

Use of business/management methodologies

A number of organizations also included business or management methodologies in their definition of advanced manufacturing. For example, one organization defines "advanced manufacturing as the insertion of new technology, improved processes, and management methods to improve the manufacturing of products." (National Defense University, 2002, as reported in PCAST) Another organization lists advanced manufacturing as "encompassing lean production techniques, enhanced supply chain integration, and technology assimilation". In fact, the Wikipedia definition of advanced manufacturing is "advanced planning and scheduling" described as "a manufacturing management process by which raw materials and production capacity are optimally allocated to meet demand". Overall, the following business or management methodologies were listed as being a part of advanced manufacturing:

Other definitions

There are also definitions of "advanced manufacturing" that are used by one or a few sources.

Traditional vs. advanced manufacturers

Traditional manufacturing is defined [1] as the act of converting raw materials into finished products by using manual or mechanized transformational techniques. The purpose of such activities is to add value to achieve targeted objectives, which do not preclude society's overall interests. In one report, the distinction between traditional sectors of manufacturing (listed as auto, steel) and others (listed as aerospace, medical device, pharmaceutical) is the basis for a definition of advanced manufacturing, with the characteristics of the two differing in terms of volume and scale economies, labor and skill content, and the depth and diversity of the network surrounding the industry (New England Council and Deloitte, as referenced in PCAST document).

Successful manufacturers

Other sources define advanced manufacturers as those that "succeed" in today's competitive environment. One source states that: "What differentiates certain companies is a unique ability to create a competitive advantage in this environment. These manufacturers think and do faster and, by definition, these advantages make them advanced." (Industrial College of the Armed Forces) The White House survey lists some experts as defining advanced manufacturing "solely by advances that led to decreased cost or increased productivity." (PCAST)

Research and development

One organization listed "aggressive research and development" as being part of the definition of advanced manufacturing (Purdue University). Although research and development were not explicitly included in most definitions, the innovative technologies listed by many are most likely the result of extensive research and development. Development of a sound product, which satisfies given criteria with least pain, is a common challenge, most unusually, haunting the manufacturer. The domain of competition is quite large because manufacturers compete at inter-manufacturing and intra-firm levels, producing near net products. The customer desires a component which promises functions most reliably, while addressing socio-techno-environmental attributes.

Dynamic

Finally, several sources pointed out that any definition of advanced manufacturing will need to change with the changing times, and that the definition will vary for different companies and different industries. The White House survey states: "Most discussants agree that an appropriate advanced manufacturing definition should be dynamic in nature and be treated as more of a benchmark". That is, there is a constant iteration of improving manufacturing frontiers. Therefore, what is classified as "frontier" is constantly changing and likewise, advanced manufacturing is constantly changing. (PCAST) Another source stated that: "Advanced manufacturing is like a chameleon". It changes in response to the needs of whichever company has incorporated it into its manufacturing process (St. Louis, C.B. Adams). An expert is quoted as saying: "Advanced manufacturing, by its very nature, defies definition, because it is going to be different for the chemical industry than it is for the metal fabrication industry and any other industry " (Tom White, as quoted by C.B. Adams).

Conclusion

The term "advanced manufacturing" encompasses many of the developments in the manufacturing field during the late 20th and early 21st centuries, including high tech products and processes and clean, green, and flexible manufacturing, among others. No one definition captures everything said about advanced manufacturing, although the majority of definitions found on the web include the use of innovative technology to improve products and/or processes, and may also include the use of new business/management methodologies. Accordingly, the definition that probably comes closest to being comprehensive is that given by Paul Fowler of the National Council for Advanced Manufacturing (NACFAM), celebrating its 20th anniversary this year:

"The Advanced Manufacturing entity makes extensive use of computer, high precision, and information technologies integrated with a high-performance workforce in a production system capable of furnishing a heterogeneous mix of products in small or large volumes with both the efficiency of mass production and the flexibility of custom manufacturing in order to respond quickly to customer demands " (Quoted in PCAST). In foreseeable future categorical developments facilitated with integration with computers will be largely impacted by the state of raw material and energy availability. [1]

See also

Related Research Articles

<span class="mw-page-title-main">Supply chain management</span> Management of the flow of goods and services

In commerce, supply chain management (SCM) deals with a system of procurement, operations management, logistics and marketing channels, through which raw materials can be developed into finished products and delivered to their end customers. A more narrow definition of supply chain management is the "design, planning, execution, control, and monitoring of supply chain activities with the objective of creating net value, building a competitive infrastructure, leveraging worldwide logistics, synchronising supply with demand and measuring performance globally". This can include the movement and storage of raw materials, work-in-process inventory, finished goods, and end to end order fulfilment from the point of origin to the point of consumption. Interconnected, interrelated or interlinked networks, channels and node businesses combine in the provision of products and services required by end customers in a supply chain.

<span class="mw-page-title-main">Manufacturing</span> Industrial activity producing goods for sale using labor and machines

Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of the secondary sector of the economy. The term may refer to a range of human activity, from handicraft to high-tech, but it is most commonly applied to industrial design, in which raw materials from the primary sector are transformed into finished goods on a large scale. Such goods may be sold to other manufacturers for the production of other more complex products, or distributed via the tertiary industry to end users and consumers.

<span class="mw-page-title-main">Innovation</span> Practical implementation of improvements

Innovation is the practical implementation of ideas that result in the introduction of new goods or services or improvement in offering goods or services. ISO TC 279 in the standard ISO 56000:2020 defines innovation as "a new or changed entity, realizing or redistributing value". Others have different definitions; a common element in the definitions is a focus on newness, improvement, and spread of ideas or technologies.

<span class="mw-page-title-main">Product lifecycle</span> Duration of processing of products from inception, to engineering, design & manufacture

In industry, product lifecycle management (PLM) is the process of managing the entire lifecycle of a product from its inception through the engineering, design and manufacture, as well as the service and disposal of manufactured products. PLM integrates people, data, processes, and business systems and provides a product information backbone for companies and their extended enterprises.

<span class="mw-page-title-main">Manufacturing resource planning</span> Defined as a method for the effective planning of all resources of a manufacturing company

Manufacturingresource planning is a method for the effective planning of all resources of a manufacturing company. Ideally, it addresses operational planning in units, financial planning, and has a simulation capability to answer "what-if" questions and is an extension of closed-loop MRP.

Quality management ensures that an organization, product or service consistently functions well. It has four main components: quality planning, quality assurance, quality control and quality improvement. Quality management is focused not only on product and service quality, but also on the means to achieve it. Quality management, therefore, uses quality assurance and control of processes as well as products to achieve more consistent quality. Quality control is also part of quality management. What a customer wants and is willing to pay for it, determines quality. It is a written or unwritten commitment to a known or unknown consumer in the market. Quality can be defined as how well the product performs its intended function.

<span class="mw-page-title-main">Operations management</span> In business operations, controlling the process of production of goods

Operations management is concerned with designing and controlling the production of goods and services, ensuring that businesses are efficient in using resources to meet customer requirements.

Product innovation is the creation and subsequent introduction of a goods or service that is either new, or an improved version of previous goods or services. This is broader than the normally accepted definition of innovation that includes the invention of new products which, in this context, are still considered innovative.

DELMIA, a brand within Dassault Systèmes, is a software platform designed for use in manufacturing and supply chain professionals. It offers various tools encompassing digital manufacturing, operations, and supply chain management, including simulation, planning, scheduling, modeling, execution, and real-time operations management.

<span class="mw-page-title-main">Competition (economics)</span> Economic scenario

In economics, competition is a scenario where different economic firms are in contention to obtain goods that are limited by varying the elements of the marketing mix: price, product, promotion and place. In classical economic thought, competition causes commercial firms to develop new products, services and technologies, which would give consumers greater selection and better products. The greater the selection of a good is in the market, the lower prices for the products typically are, compared to what the price would be if there was no competition (monopoly) or little competition (oligopoly).

<span class="mw-page-title-main">WMG, University of Warwick</span> University of Warwick department, England

WMG, University of Warwick is a UK-based research and education group combining collaborative research and development with education programmes working in applied science, technology and engineering. An academic department of the University of Warwick and a centre of the High Value Manufacturing Catapult, WMG was founded by Kumar Bhattacharyya in 1980 to help reinvigorate UK manufacturing and improve competitiveness through innovation and skills development.

In business management theory, the smiling curve is a graphical depiction of how value added varies across the different stages of bringing a product on to the market in an IT-related manufacturing industry. The concept was first proposed around 1992 by Stan Shih, the founder of Acer Inc., an IT company headquartered in Taiwan. According to Shih's observation, in the personal computer industry, the two ends of the value chain – conception and marketing – command higher values added to the product than the middle part of the value chain – manufacturing. If this phenomenon is presented in a graph with a Y-axis for value-added and an X-axis for value chain, the resulting curve appears like a "smile".

<span class="mw-page-title-main">Manufacturing engineering</span> Branch of engineering

Manufacturing engineering or production engineering is a branch of professional engineering that shares many common concepts and ideas with other fields of engineering such as mechanical, chemical, electrical, and industrial engineering. Manufacturing engineering requires the ability to plan the practices of manufacturing; to research and to develop tools, processes, machines and equipment; and to integrate the facilities and systems for producing quality products with the optimum expenditure of capital.

In business, engineering, and manufacturing, quality – or high quality – has a pragmatic interpretation as the non-inferiority or superiority of something ; it is also defined as being suitable for the intended purpose while satisfying customer expectations. Quality is a perceptual, conditional, and somewhat subjective attribute and may be understood differently by different people. Consumers may focus on the specification quality of a product/service, or how it compares to competitors in the marketplace. Producers might measure the conformance quality, or degree to which the product/service was produced correctly. Support personnel may measure quality in the degree that a product is reliable, maintainable, or sustainable. In such ways, the subjectivity of quality is rendered objective via operational definitions and measured with metrics such as proxy measures.

Service innovation is used to refer to many things. These include but not limited to:

  1. Innovation in services, in service products – new or improved service products. Often this is contrasted with “technological innovation”, though service products can have technological elements. This sense of service innovation is closely related to service design and "new service development".
  2. Innovation in service processes – new or improved ways of designing and producing services. This may include innovation in service delivery systems, though often this will be regarded instead as a service product innovation. Innovation of this sort may be technological, technological - or expertise -based, or a matter of work organization.
  3. Innovation in service firms, organizations, and industries – organizational innovations, as well as service product and process innovations, and the management of innovation processes, within service organizations.

Manufacturing execution systems (MES) are computerized systems used in manufacturing to track and document the transformation of raw materials to finished goods. MES provides information that helps manufacturing decision-makers understand how current conditions on the plant floor can be optimized to improve production output. MES works as real-time monitoring system to enable the control of multiple elements of the production process.

<span class="mw-page-title-main">Industrial engineering</span> Branch of engineering which deals with the optimization of complex processes or systems

Industrial engineering is an engineering profession that is concerned with the optimization of complex processes, systems, or organizations by developing, improving and implementing integrated systems of people, money, knowledge, information and equipment. Industrial engineering is central to manufacturing operations.

The following outline is provided as an overview of and topical guide to production:

Industrial and production engineering (IPE) is an interdisciplinary engineering discipline that includes manufacturing technology, engineering sciences, management science, and optimization of complex processes, systems, or organizations. It is concerned with the understanding and application of engineering procedures in manufacturing processes and production methods. Industrial engineering dates back all the way to the industrial revolution, initiated in 1700s by Sir Adam Smith, Henry Ford, Eli Whitney, Frank Gilbreth and Lilian Gilbreth, Henry Gantt, F.W. Taylor, etc. After the 1970s, industrial and production engineering developed worldwide and started to widely use automation and robotics. Industrial and production engineering includes three areas: Mechanical engineering, industrial engineering, and management science.

<span class="mw-page-title-main">Hayes-Wheelwright matrix</span>

The Hayes-Wheelwright Matrix, also known as the product-process matrix, is a tool to analyze the fit between a chosen product positioning and manufacturing process.

References

  1. 1 2 3 Thareja, Priyavrat. "Manufacturing Paradigms In 2010". Proceedings of National Conference on Emerging trends in Manufacturing Systems, JMIT, Radaur, March 15–16, 2005. SSRN   2190326.
  2. Jarratt, Emma (2024-02-13). "NGen awards $32.3 million to 15 advanced manufacturing projects". Electric Autonomy Canada. Retrieved 2024-04-10.
  3. Bloomberg News (2023-11-26). "UK Touts 'Advanced Manufacturing Plan' to Boost Jobs - BNN Bloomberg". BNN. Retrieved 2024-04-10.
  4. "NRC's Advanced Manufacturing program: helping Canadian businesses meet Industry 4.0 challenges". National Research Council Canada. 2021-05-11. Retrieved 2024-04-10.
  5. Riehl, Alex (2023-10-04). "MaRS and Innovate UK announce cohort for third advanced manufacturing incubator". BetaKit. Retrieved 2024-04-10.