In ground deicing of aircraft, aircraft de-icing fluid (ADF), aircraft de-icer and anti-icer fluid (ADAF) or aircraft anti-icing fluid (AAF) are commonly used for both commercial and general aviation. [1] [2] Environmental concerns include increased salinity of groundwater where de-icing fluids are discharged into soil, and toxicity to humans and other mammals. [3] [4]
De-icing fluids come in a variety of types, and are typically composed of ethylene glycol (EG) or propylene glycol (PG), along with other ingredients such as thickening agents, surfactants (wetting agents), corrosion inhibitors, colors, and UV-sensitive dye. Propylene glycol-based fluid is more common because it is less toxic than ethylene glycol.
SAE International (formerly known as the Society of Automotive Engineers) publishes standards (SAE AMS 1428 and AMS 1424) for four different types of aviation deicing fluids:
The International Organization for Standardization publishes equivalent standards (ISO 11075 and ISO 11078), defining the same four types.
De-icing fluids containing thickeners (types II, III, and IV) are also known as anti-icing fluids, because they are used primarily to prevent icing from re-occurring after an initial deicing with a type I fluid.
TKS fluid is similar to type I fluid and is used by in-flight TKS ice protection systems. [5] It can also be used for ground-based deicing. It conforms to different standards than type I fluid: namely DTD 406B, AL-5, and NATO S-745.
The main component of deicing fluid is a freezing point depressant (FPD), usually propylene glycol or ethylene glycol. Other ingredients vary depending on the manufacturer, but the exact composition of a particular brand of fluid is generally held as confidential proprietary information.
Ethylene glycol (EG) fluids are still in use for aircraft deicing in some parts of the world because it has a lower operational use temperature (LOUT) than propylene glycol (PG). However, PG is more common because it is less toxic than ethylene glycol. [6] : 2–29 [2]
In non-aviation contexts, de-icing chemicals typically contain chloride salts, such as calcium chloride (Ca Cl 2). These are prohibited in aircraft deicing fluids due to their corrosive properties.
Based on chemical analysis, the U.S. Environmental Protection Agency has identified five main classes of additives widely used among manufacturers:
TKS fluid (used by TKS in-flight deicing systems) contains 85% ethylene glycol, 5% isopropyl alcohol, and 10% water.
The amount of fluid necessary to de-ice an aircraft depends on a wide variety of factors. Deicing a large commercial aircraft typically consumes between 500 US gallons (1,900 L) and 1,000 US gallons (3,800 L) of diluted fluid.
The cost of fluid varies widely due to market conditions. The amount de-icing service companies charge end users is generally in the range of US$8 to US$12 per diluted gallon (US$2.10 to US$3.20 per liter).
The total annual usage of de-icing fluids in the U.S. is estimated to be approximately 25 million US gallons (95,000,000 L), broken down as follows (figures from 2008, adjusted to show totals for undiluted fluid): [8] : 43
Type | Fluid | Annual amount | Fraction |
---|---|---|---|
Type I | Propylene glycol | 19,305,000 US gal (73,080,000 L) | 77.1% |
Type IV | Propylene glycol | 2,856,000 US gal (10,810,000 L) | 11.4% |
Type I | Ethylene glycol | 2,575,000 US gal (9,750,000 L) | 10.3% |
Type IV | Ethylene glycol | 306,000 US gal (1,160,000 L) | 1.2% |
Note that type II and type III fluids are rarely used in the United States. |
De-icing fluid performance is primarily measured by Holdover Time (HOT), and Lowest Operational Use Temperature (LOUT).
In the United States, the FAA publishes official holdover time and lowest operational use temperature tables for all approved de-icing fluids, and revises them annually. [9]
For type I fluids, the Holdover Time listed in the FAA tables ranges from 1–22 minutes, depending on the above-mentioned situational factors. For type IV fluids the holdover time ranges from 9–160 minutes.
Deicing fluids work best when they are diluted with water. For example, undiluted Dow UCAR deicing fluid [10] (type I – ethylene glycol), has a freezing point of −28°C. Water freezes at 0 °C; however, a mixture of 70% de-icing fluid and 30% water freezes below −55°C. This is known as the eutectic concentration – the mixture proportion where the freezing point of the mixture is at its lowest point, and lower than either of the component substances.
Depending on the manufacturer, deicing fluids may be sold in concentrated or pre-diluted formulations. Dilution, where necessary, must be done according to ambient weather condition and the manufacturer's instructions in order to minimize costs while maintaining safety.
The dilution of a particular sample of fluid (and hence its freezing point) can be easily confirmed by measuring its refractive index with a refractometer, and looking up the result in the de-icing fluid manufacturer's tables.
Thickened fluids (types II, III, and IV) are intended to remain on surfaces after application in order to provide anti-icing protection. They are also designed to slough off during the takeoff run so that they do not negatively affect flight performance. In order to obtain these objectives they must be applied at the correct thickness.
For a typical type IV fluid, a layer thickness of between 1–3 mm is required, however each manufacturer will document their own requirements.
Manufacturers of aviation deicing fluids must certify that their products conform to the AMS 1424 and 1428 standards using the defined high speed ramp test, low speed ramp test, and water spray endurance test. [11]
The objective of these standards is to ensure acceptable aerodynamic characteristics of the deicing/anti-icing fluids as they flow off aircraft lifting and control surfaces during the takeoff ground acceleration and climb.
With the development of non-glycol deicing fluids these standards are evolving to address additional factors such as corrosion, foaming, thickening, residue formation, slipperiness, and mold formation. [12]
The repeated application of type II, type III, or type IV anti-icing fluid may cause residues to collect in aerodynamic quiet areas, cavities and gaps. These residues may rehydrate and freeze under certain temperature changes, in high humidity and/or rain conditions. In addition, they may block or impede critical flight control systems.
An appropriate inspection and cleaning program should be established when using these types of fluids. [13]
Many de-icing fluids, including glycol-based fluids, are toxic to humans and other mammals, and damage the ecosystems where the fluids are discharged, such as the areas around airports. The use of such fluids can cause changes to nearby aquatic habitats that harm fish and other wildlife. [6] : 2–23 [14] [15]
Ethylene glycol and propylene glycol exert high levels of biochemical oxygen demand (BOD) during degradation in surface waters. Large quantities of dissolved oxygen (DO) in the water column are consumed when microbial populations decompose propylene glycol. [6] : 2–23 This process can adversely affect fish and other aquatic life by consuming oxygen needed for their survival.
Thickened fluids typically use alkylphenol ethoxylate (APE) surfactants, the biodegradation products of which have been shown to be endocrine disruptors, and as such these are banned in Europe and are under EPA scrutiny in the U.S. [16] A number of fluids also use benzotriazole or tolyltriazole corrosion inhibitors, which are toxic and non-biodegradable and thus persist in the environment. [17] Research is ongoing to find less problematic alternatives. [18] This is proving to be challenging due to the many performance and safety factors that need to be considered. [12]
One U.S. FAA-approved deicing fluid (Kilfrost DF Sustain) is 1,3-propanediol, a fermentation product of corn, as a freezing point depressant instead of ethylene glycol or propylene glycol. [19]
Benzotriazole (and tolyltriazoles), although not highly toxic, is not readily degradable and has a limited sorption tendency. Hence, it is only partly removed in wastewater treatment plants and a substantial fraction reaches surface water such as rivers and lakes. [7]
Petrochemicals are the chemical products obtained from petroleum by refining. Some chemical compounds made from petroleum are also obtained from other fossil fuels, such as coal or natural gas, or renewable sources such as maize, palm fruit or sugar cane.
Ethylene glycol is an organic compound with the formula (CH2OH)2. It is mainly used for two purposes: as a raw material in the manufacture of polyester fibers and for antifreeze formulations. It is an odorless, colorless, flammable, viscous liquid. It has a sweet taste, but is toxic in high concentrations. This molecule has been observed in outer space.
Propylene glycol (IUPAC name: propane-1,2-diol) is a viscous, colorless liquid. It is almost odorless and has a faintly sweet taste. Its chemical formula is CH3CH(OH)CH2OH. As it contains two alcohol groups, it is classified as a diol. An aliphatic diol may also be called a glycol. It is miscible with a broad range of solvents, including water, acetone, and chloroform. In general, glycols are non-irritating and have very low volatility.
A hydraulic fluid or hydraulic liquid is the medium by which power is transferred in hydraulic machinery. Common hydraulic fluids are based on mineral oil or water. Examples of equipment that might use hydraulic fluids are excavators and backhoes, hydraulic brakes, power steering systems, automatic transmissions, garbage trucks, aircraft flight control systems, lifts, and industrial machinery.
Synthetic oil is a lubricant consisting of chemical compounds that are artificially modified or synthesised. Synthetic lubricants can be manufactured using chemically modified petroleum components rather than whole crude oil, but can also be synthesized from other raw materials. The base material, however, is still overwhelmingly crude oil that is distilled and then modified physically and chemically. The actual synthesis process and composition of additives is generally a commercial trade secret and will vary among producers.
An antifreeze is an additive which lowers the freezing point of a water-based liquid. An antifreeze mixture is used to achieve freezing-point depression for cold environments. Common antifreezes also increase the boiling point of the liquid, allowing higher coolant temperature. However, all common antifreeze additives also have lower heat capacities than water, and do reduce water's ability to act as a coolant when added to it.
Internal combustion engine cooling uses either air or liquid to remove the waste heat from an internal combustion engine. For small or special purpose engines, cooling using air from the atmosphere makes for a lightweight and relatively simple system. Watercraft can use water directly from the surrounding environment to cool their engines. For water-cooled engines on aircraft and surface vehicles, waste heat is transferred from a closed loop of water pumped through the engine to the surrounding atmosphere by a radiator.
Snow removal or snow clearing is the job of removing snow after a snowfall to make travel easier and safer. This is done both by individual households and by governments institutions, and commercial businesses.
De-icing is the process of removing snow, ice or frost from a surface. Anti-icing is the application of chemicals that not only de-ice but also remain on a surface and continue to delay the reformation of ice for a certain period of time, or prevent adhesion of ice to make mechanical removal easier.
A coolant is a substance, typically liquid, that is used to reduce or regulate the temperature of a system. An ideal coolant has high thermal capacity, low viscosity, is low-cost, non-toxic, chemically inert and neither causes nor promotes corrosion of the cooling system. Some applications also require the coolant to be an electrical insulator.
USAir Flight 405 was a regularly scheduled domestic passenger flight between LaGuardia Airport in Queens, New York City, New York, and Cleveland, Ohio. On March 22, 1992, a USAir Fokker F28, registration N485US, flying the route, crashed in poor weather in a partially inverted position in Flushing Bay, shortly after liftoff from LaGuardia. The undercarriage lifted off from the runway, but the airplane failed to gain lift, flying only several meters above the ground. The aircraft then veered off the runway and hit several obstructions before coming to rest in Flushing Bay, just beyond the end of the runway. Of the 51 people on board, 27 were killed, including the captain and a member of the cabin crew.
Fuel system icing inhibitor (FSII) is an additive to aviation fuels that prevents the formation of ice in fuel lines. FSII is sometimes referred to by the registered, genericized trademark Prist. Jet fuel can contain a small amount of dissolved water that does not appear in droplet form. As an aircraft gains altitude, the temperature drops and the fuel's capacity to hold water is diminished. Dissolved water can separate out and could become a serious problem if it freezes in fuel lines or filters, blocking the flow of fuel and shutting down an engine.
In aeronautics, icing is the formation of water ice on an aircraft. Icing has resulted in numerous fatal accidents in aviation history. Ice accretion and accumulation can affect the external surfaces of an aircraft – in which case it is referred to as airframe icing – or the engine, resulting in carburetor icing, air inlet icing or more generically engine icing. These phenomena may possibly but do not necessarily occur together.
Atmospheric icing occurs in the atmosphere when water droplets suspended in air freeze on objects they come in contact with. It is not the same as freezing rain, which is caused directly by precipitation.
A deicing boot is a type of ice protection system installed on aircraft surfaces to permit a mechanical deicing in flight. Such boots are generally installed on the leading edges of wings and control surfaces as these areas are most likely to accumulate ice which could severely affect the aircraft's performance.
In aeronautics, ice protection systems keep atmospheric moisture from accumulating on aircraft surfaces, such as wings, propellers, rotor blades, engine intakes, and environmental control intakes. Ice buildup can change the shape of airfoils and flight control surfaces, degrading control and handling characteristics as well as performance. An anti-icing, de-icing, or ice protection system either prevents formation of ice, or enables the aircraft to shed the ice before it becomes dangerous.
Ethylene glycol poisoning is poisoning caused by drinking ethylene glycol. Early symptoms include intoxication, vomiting and abdominal pain. Later symptoms may include a decreased level of consciousness, headache, and seizures. Long term outcomes may include kidney failure and brain damage. Toxicity and death may occur after drinking even in a small amount as ethylene glycol is more toxic than other diols.
Sewage fungus is a polymicrobial biofilm that proliferates in saprobic rivers and has been frequently used as a bioindicator of organic river pollution for the past century. Its presence has been strongly associated with discharges of untreated or inadequately treated sewage, yet its presence extends beyond these areas, with contributors including airport de-ice fluid runoff, papermill effluents, and agricultural runoff.
Ryan International Airlines Flight 590 was a cargo flight carrying mail for the United States Postal Service from Greater Buffalo International Airport (BUF) in Buffalo, New York, to Indianapolis International Airport (IND) in Indiana, with a stopover at Cleveland Hopkins International Airport (CLE) in Cleveland, Ohio. On February 17, 1991, the McDonnell Douglas DC-9-15RC operating the flight crashed on takeoff from Cleveland during icing conditions. Both pilots, the aircraft's only occupants, were killed. The National Transportation Safety Board (NTSB) determined that the causes of the crash were the flight crew failing to deice their aircraft, and the inexperience of the Federal Aviation Administration (FAA), McDonnell Douglas, and Ryan International Airlines with icing condition on DC-9-10 aircraft.
In aviation, ground deicing of aircraft is the process of removing surface frost, ice or frozen contaminants on aircraft surfaces before an aircraft takes off. This prevents even a small amount of surface frost or ice on aircraft surfaces from severely impacting flight performance. Frozen contaminants on surfaces can also break off in flight, damaging engines or control surfaces.