Brittleness

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Brittle fracture in glass Glass fracture.jpg
Brittle fracture in glass
Brittle fracture in cast iron tensile testpieces Cast iron tensile test.JPG
Brittle fracture in cast iron tensile testpieces

A material is brittle if, when subjected to stress, it fractures with little elastic deformation and without significant plastic deformation. Brittle materials absorb relatively little energy prior to fracture, even those of high strength. Breaking is often accompanied by a sharp snapping sound.[ citation needed ]

Contents

When used in materials science, it is generally applied to materials that fail when there is little or no plastic deformation before failure. One proof is to match the broken halves, which should fit exactly since no plastic deformation has occurred.

Brittleness in different materials

Polymers

Mechanical characteristics of polymers can be sensitive to temperature changes near room temperatures. For example, poly(methyl methacrylate) is extremely brittle at temperature 4˚C, [1] but experiences increased ductility with increased temperature.

Amorphous polymers are polymers that can behave differently at different temperatures. They may behave like a glass at low temperatures (the glassy region), a rubbery solid at intermediate temperatures (the leathery or glass transition region), and a viscous liquid at higher temperatures (the rubbery flow and viscous flow region). This behavior is known as viscoelastic behavior. In the glassy region, the amorphous polymer will be rigid and brittle. With increasing temperature, the polymer will become less brittle.

Metals

Some metals exhibit brittle characteristics due to their slip systems. The more slip systems a metal has, the less brittle it is, because plastic deformation can occur along many of these slip systems. Conversely, with fewer slip systems, less plastic deformation can occur, and the metal will be more brittle. For example, HCP (hexagonal close packed) metals have few active slip systems, and are typically brittle.

Ceramics

Ceramics are generally brittle due to the difficulty of dislocation motion, or slip. There are few slip systems in crystalline ceramics that a dislocation is able to move along, which makes deformation difficult and makes the ceramic more brittle.

Ceramic materials generally exhibit ionic bonding. Because of the ions’ electric charge and their repulsion of like-charged ions, slip is further restricted.

Changing brittle materials

Materials can be changed to become more brittle or less brittle.

Toughening

Graph comparing stress-strain curves for brittle and ductile materials Brittle v ductile stress-strain behaviour.png
Graph comparing stress–strain curves for brittle and ductile materials

When a material has reached the limit of its strength, it usually has the option of either deformation or fracture. A naturally malleable metal can be made stronger by impeding the mechanisms of plastic deformation (reducing grain size, precipitation hardening, work hardening, etc.), but if this is taken to an extreme, fracture becomes the more likely outcome, and the material can become brittle. Improving material toughness is, therefore, a balancing act.

Naturally brittle materials, such as glass, are not difficult to toughen effectively. Most such techniques involve one of two mechanisms: to deflect or absorb the tip of a propagating crack or to create carefully controlled residual stresses so that cracks from certain predictable sources will be forced closed. The first principle is used in laminated glass where two sheets of glass are separated by an interlayer of polyvinyl butyral. The polyvinyl butyral, as a viscoelastic polymer, absorbs the growing crack. The second method is used in toughened glass and pre-stressed concrete. A demonstration of glass toughening is provided by Prince Rupert's Drop. Brittle polymers can be toughened by using metal particles to initiate crazes when a sample is stressed, a good example being high-impact polystyrene or HIPS. The least brittle structural ceramics are silicon carbide (mainly by virtue of its high strength) and transformation-toughened zirconia.

A different philosophy is used in composite materials, where brittle glass fibers, for example, are embedded in a ductile matrix such as polyester resin. When strained, cracks are formed at the glass–matrix interface, but so many are formed that much energy is absorbed and the material is thereby toughened. The same principle is used in creating metal matrix composites.

Effect of pressure

Generally, the brittle strength of a material can be increased by pressure. This happens as an example in the brittle-ductile transition zone at an approximate depth of 10 kilometres (6.2 mi) in the Earth's crust, at which rock becomes less likely to fracture, and more likely to deform ductilely (see rheid).

Crack growth

Supersonic fracture is crack motion faster than the speed of sound in a brittle material. This phenomenon was first discovered[ citation needed ] by scientists from the Max Planck Institute for Metals Research in Stuttgart (Markus J. Buehler and Huajian Gao) and IBM Almaden Research Center in San Jose, California (Farid F. Abraham).

Brittleness diagrams titled "Deformation" (Russian: deformatsiia
) Brittleness diagrams.jpg
Brittleness diagrams titled "Deformation" (Russian : деформация)

See also

Related Research Articles

Ductility Material ability to undergo significant plastic deformation before rupture

Ductility is a mechanical property commonly described as a material's amenability to drawing. In materials science, ductility is defined by the degree to which a material can sustain plastic deformation under tensile stress before failure. Ductility is an important consideration in engineering and manufacturing, defining a material's suitability for certain manufacturing operations and its capacity to absorb mechanical overload. Materials that are generally described as ductile include gold and copper.

In engineering, deformation refers to the change in size or shape of an object. Displacements are the absolute change in position of a point on the object. Deflection is the relative change in external displacements on an object. Strain is the relative internal change in shape of an infinitesimally small cube of material and can be expressed as a non-dimensional change in length or angle of distortion of the cube. Strains are related to the forces acting on the cube, which are known as stress, by a stress-strain curve. The relationship between stress and strain is generally linear and reversible up until the yield point and the deformation is elastic. The linear relationship for a material is known as Young's modulus. Above the yield point, some degree of permanent distortion remains after unloading and is termed plastic deformation. The determination of the stress and strain throughout a solid object is given by the field of strength of materials and for a structure by structural analysis.

Plasticity (physics) Deformation of a solid material undergoing non-reversible changes of shape in response to applied forces

In physics and materials science, plasticity, also known as plastic deformation, is the ability of a solid material to undergo permanent deformation, a non-reversible change of shape in response to applied forces. For example, a solid piece of metal being bent or pounded into a new shape displays plasticity as permanent changes occur within the material itself. In engineering, the transition from elastic behavior to plastic behavior is known as yielding.

Stress–strain curve

In engineering and materials science, a stress–strain curve for a material gives the relationship between stress and strain. It is obtained by gradually applying load to a test coupon and measuring the deformation, from which the stress and strain can be determined. These curves reveal many of the properties of a material, such as the Young's modulus, the yield strength and the ultimate tensile strength.

Fracture Split of materials or structures under stress

Fracture is the separation of an object or material into two or more pieces under the action of stress. The fracture of a solid usually occurs due to the development of certain displacement discontinuity surfaces within the solid. If a displacement develops perpendicular to the surface of displacement, it is called a normal tensile crack or simply a crack; if a displacement develops tangentially to the surface of displacement, it is called a shear crack, slip band, or dislocation.

The field of strength of materials, also called mechanics of materials, typically refers to various methods of calculating the stresses and strains in structural members, such as beams, columns, and shafts. The methods employed to predict the response of a structure under loading and its susceptibility to various failure modes takes into account the properties of the materials such as its yield strength, ultimate strength, Young's modulus, and Poisson's ratio. In addition, the mechanical element's macroscopic properties such as its length, width, thickness, boundary constraints and abrupt changes in geometry such as holes are considered.

Creep (deformation) Tendency of a solid material to move slowly or deform permanently under mechanical stress

In materials science, creep is the tendency of a solid material to move slowly or deform permanently under the influence of persistent mechanical stresses. It can occur as a result of long-term exposure to high levels of stress that are still below the yield strength of the material. Creep is more severe in materials that are subjected to heat for long periods and generally increases as they near their melting point.

Fracture mechanics Field of mechanics concerned with the study of the propagation of cracks in materials

Fracture mechanics is the field of mechanics concerned with the study of the propagation of cracks in materials. It uses methods of analytical solid mechanics to calculate the driving force on a crack and those of experimental solid mechanics to characterize the material's resistance to fracture.

Work hardening

Work hardening, also known as strain hardening, is the strengthening of a metal or polymer by plastic deformation. Work hardening may be desirable, undesirable, or inconsequential, depending on the context.

Crazing

Crazing is the phenomenon that produces a network of fine cracks on the surface of a material, for example in a glaze layer. Crazing frequently precedes fracture in some glassy thermoplastic polymers. As it only takes place under tensile stress, the plane of the crazing corresponds to the stress direction. The effect is visibly distinguishable from other types of fine cracking because the crazing region has different refractive indices from surrounding material. Crazing occurs in regions of high hydrostatic tension, or in regions of very localized yielding, which leads to the formation of interpenetrating microvoids and small fibrils. If an applied tensile load is sufficient, these bridges elongate and break, causing the microvoids to grow and coalesce; as microvoids coalesce, cracks begin to form.

Fracture toughness

In materials science, fracture toughness is the critical stress intensity factor of a sharp crack where propagation of the crack suddenly becomes rapid and unlimited. A component's thickness affects the constraint conditions at the tip of a crack with thin components having plane stress conditions and thick components having plane strain conditions. Plane strain conditions give the lowest fracture toughness value which is a material property. The critical value of stress intensity factor in mode I loading measured under plane strain conditions is known as the plane strain fracture toughness, denoted . When a test fails to meet the thickness and other test requirements that are in place to ensure plane strain conditions, the fracture toughness value produced is given the designation . Fracture toughness is a quantitative way of expressing a material's resistance to crack propagation and standard values for a given material are generally available.

Hardness is a measure of the resistance to localized plastic deformation induced by either mechanical indentation or abrasion. In general, different materials differ in their hardness; for example hard metals such as titanium and beryllium are harder than soft metals such as sodium and metallic tin, or wood and common plastics. Macroscopic hardness is generally characterized by strong intermolecular bonds, but the behavior of solid materials under force is complex; therefore, there are different measurements of hardness: scratch hardness, indentation hardness, and rebound hardness.

Embrittlement

Embrittlement is a significant decrease of ductility of a material, which makes the material brittle. Embrittlement is used to describe any phenomena where the environment compromises a stressed material's mechanical performance, such as temperature or environmental composition. This is oftentimes undesirable as brittle fracture occurs quicker and can much more easily propagate than ductile fracture, leading to complete failure of the equipment. Various materials have different mechanisms of embrittlement, therefore it can manifest in a variety of ways, from slow crack growth to a reduction of tensile ductility and toughness.

Methods have been devised to modify the yield strength, ductility, and toughness of both crystalline and amorphous materials. These strengthening mechanisms give engineers the ability to tailor the mechanical properties of materials to suit a variety of different applications. For example, the favorable properties of steel result from interstitial incorporation of carbon into the iron lattice. Brass, a binary alloy of copper and zinc, has superior mechanical properties compared to its constituent metals due to solution strengthening. Work hardening has also been used for centuries by blacksmiths to introduce dislocations into materials, increasing their yield strengths.

Rubber toughening is a process in which rubber nanoparticles are interspersed within a polymer matrix to increase the mechanical robustness, or toughness, of the material. By "toughening" a polymer it is meant that the ability of the polymeric substance to absorb energy and plastically deform without fracture is increased. Considering the significant advantages in mechanical properties that rubber toughening offers, most major thermoplastics are available in rubber-toughened versions; for many engineering applications, material toughness is a deciding factor in final material selection.

Solid solid One of the four fundamental states of matter

Solid is one of the three fundamental states of matter. The molecules in a solid are closely packed together and contain the least amount of kinetic energy. A solid is characterized by structural rigidity and resistance to a force applied to the surface. Unlike a liquid, a solid object does not flow to take on the shape of its container, nor does it expand to fill the entire available volume like a gas. The atoms in a solid are bound to each other, either in a regular geometric lattice, or irregularly. Solids cannot be compressed with little pressure whereas gases can be compressed with little pressure because the molecules in a gas are loosely packed.

Polymer fracture is the study of the fracture surface of an already failed material to determine the method of crack formation and extension in polymers both fiber reinforced and otherwise. Failure in polymer components can occur at relatively low stress levels, far below the tensile strength because of four major reasons: long term stress or creep rupture, cyclic stresses or fatigue, the presence of structural flaws and stress-cracking agents. Formations of submicroscopic cracks in polymers under load have been studied by x ray scattering techniques and the main regularities of crack formation under different loading conditions have been analyzed. The low strength of polymers compared to theoretically predicted values are mainly due to the many microscopic imperfections found in the material. These defects namely dislocations, crystalline boundaries, amorphous interlayers and block structure can all lead to the non-uniform distribution of mechanical stress.

Toughening is the improvement of the fracture resistance of a given material. The material's toughness is described by irreversible work accompanying crack propagation. Designing against this crack propagation leads to toughening the material.

In mechanics and thermodynamics, thermal stress is mechanical stress created by any change in temperature of a material. These stresses can lead to fracturing or plastic deformation depending on the other variables of heating, which include material types and constraints. Temperature gradients, thermal expansion or contraction and thermal shocks are things that can lead to thermal stress. This type of stress is highly dependent on the thermal expansion coefficient which varies from material to material. In general, the greater the temperature change, the higher the level of stress that can occur. Thermal shock can result from a rapid change in temperature, resulting in cracking or shattering.

References

  1. Callister Jr., William D.; Rethwisch, David G. (2015). Fundamentals of Materials Science and Engineering (5 ed.). Wiley. ISBN   978-1-119-17548-3.