Direct exchange geothermal heat pump

Last updated
DX system being drilled in the 1980s First project.jpg
DX system being drilled in the 1980s

A direct exchange (DX) geothermal heat pump is a type of ground source heat pump in which refrigerant circulates through copper tubing placed in the ground unlike other ground source heat pumps where refrigerant is restricted to the heat pump itself with a secondary loop in the ground filled with a mixture of water and anti-freeze. [1]

Contents

The simplicity of the DX designs is that high efficiencies can be reached using a shorter and smaller amount of buried tubing thereby reducing both the footprint and installation cost. [2]

Other appellations

The technology has many different others names and designations:

History

The first geothermal heat pump was a DX system built in the late 1940s by Robert C. Webber. [3] It used Freon gas and buried copper tubing, for increased efficiency.

Later[ when? ] geothermal heat pumps designs started incorporating an additional plastic pipe loop to circulate water in deep wells in an effort to gather sufficient heat for large industrial applications, such as cement plants. Thus water-source technology advanced due to industrial interest while DX, more suited for residential and light commercial projects such as small businesses and private homes, lagged behind.[ citation needed ]

While the technology was expanding in the 80s and 90s, several of the early manufacturers faced issues with the refrigerant and oil management system. In the past, some DX geothermal manufactures designed their equipment similar to an ordinary heat pump being sold on the market today. Some of these older DX geothermal designs worked great while others experienced oil return issues.

In 2016 it was suggested only a minority of future systems would use DX technology. [4]

Operation principles

Vapor Compression Cycle in DX Geothermal Vapor Compression Cycle.png
Vapor Compression Cycle in DX Geothermal

Direct exchange heat pumps are closed-loop geothermal systems which rely on (¼” to 1-1/8”) copper pipes to exchange heat with the earth. The copper pipes are placed in the ground and form a ground loop – sometimes also referred to as earth loop or refrigerant loop – where the circulating refrigerant undergoes phase transition by exchanging heat with the ground: in heating mode it absorbs heat and changes from liquid to gas (evaporation), while in cooling mode it gives heat off and changes from gas to liquid (condensing).

Applications

Typical drill rig for DX installation, length 8 ft Geoprobe Drill.jpg
Typical drill rig for DX installation, length 8 ft
Typical drill rig for water source installation, length 22 ft SpeedStar.jpg
Typical drill rig for water source installation, length 22 ft

Direct exchange systems are rather simple refrigerant-based systems and operate without requiring anti-freezing agents, system flushing, circulating pump, water well drilling or plumbing. Direct exchange geothermal systems are the least invasive geothermal systems and feature small earth loop size. Because of that, they can be installed in relatively small areas and in relatively shallow soil – typical loop depth does not exceed 100 linear feet.[ citation needed ] The compactness of the earth loop systems, which require less drilling and smaller borehole, makes up for a simpler system that is cheaper and quicker to install.[ citation needed ]

Use of copper

Direct exchange systems use copper because it is an excellent ground heat exchanger material and easy to manufacture. Copper tubing is strong and ductile; resistant to corrosion; has a very high thermal conductivity; and is available in many different diameters and in long coil lengths. Copper connections can be brazed, the tubing may be bent, and copper tubing is economically available.

In addition, copper has a long history of use in air conditioning and refrigeration, and is the material of choice for potable water for water lines buried underground and in buildings.

Copper has been used since antiquity in architectural constructions because it is a noble metal – one of a few that can be found naturally in the ground. This makes it a durable, weatherproof and corrosion-resistant material with an indefinite lifetime in most soils.

Although copper is extracted from the ground itself and is a noble metal – and is therefore almost completely impervious to corrosion from soils found worldwide – it might still undergo some corrosion in abnormally aggressive soils. [5] It generally requires an oxidizing environment to start corrosion, and most soils are reducing, thus they contribute electrons to the copper and protect it against corrosion. In those areas where corrosive conditions may exist, copper will then naturally form a protective film on its surface which remains intact under most soil conditions.

In anticipation of particularly corrosive soils, DX systems come with a Cathodic Protection system. The principle is to protect the metal surface from corrosion by making it the cathode of an electrochemical cell. In that process, the metal –copper – is connected to a sacrificial metal which will corrode in its place. Corrosion of metals is an electrochemical process of deterioration that results from a loss of electrons as they react with water and/or oxygen. As the current flows from the Earth Loop Protection system, the metal surface to be protected is given in a uniform negative electrical potential that precludes corrosion of the ground loops, even in hostile environments.

Ground loop configuration

Three main ground loop configurations ETI-FS Loop Diagrams, 01.26.11.jpg
Three main ground loop configurations

The ground loop system may be installed in several different configurations. The three most common configurations are:

  1. Vertical
  2. Diagonal
  3. Horizontal

Diagonal and Vertical configurations typically require drilling and grouting to be installed in drilled bore holes. Grout reseals the earth below the surface so that natural ground water aquifers are not interrupted. All diagonal and vertical systems must be grouted from the bottom up to the top.

Diagonal systems usually have a very small footprint.

Horizontal configurations usually only require trenching to be installed in excavated trenches or a pit. Horizontal systems do not usually require grout, except in the case of directional boring.

System sizing

DX systems are currently manufactured in sizes from 2 tons (7.03KW) to 6 tons (21.10KW) . Larger projects can be accomplished through installation of multiple units.

See also

Related Research Articles

<span class="mw-page-title-main">Heating, ventilation, and air conditioning</span> Technology of indoor and vehicular environmental comfort

Heating, ventilation, and air conditioning (HVAC) is the use of various technologies to control the temperature, humidity, and purity of the air in an enclosed space. Its goal is to provide thermal comfort and acceptable indoor air quality. HVAC system design is a subdiscipline of mechanical engineering, based on the principles of thermodynamics, fluid mechanics, and heat transfer. "Refrigeration" is sometimes added to the field's abbreviation as HVAC&R or HVACR, or "ventilation" is dropped, as in HACR.

<span class="mw-page-title-main">Heat pump</span> System that transfers heat from one space to another

A heat pump is a device that uses work to transfer heat from a cool space to a warm space by transferring thermal energy using a refrigeration cycle, cooling the cool space and warming the warm space. In cold weather a heat pump can move heat from the cool outdoors to warm a house; the pump may also be designed to move heat from the house to the warmer outdoors in warm weather. As they transfer heat rather than generating heat, they are more energy-efficient than other ways of heating or cooling a home.

<span class="mw-page-title-main">Heat exchanger</span> Equipment used to transfer heat between fluids

A heat exchanger is a system used to transfer heat between a source and a working fluid. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contact. They are widely used in space heating, refrigeration, air conditioning, power stations, chemical plants, petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. The classic example of a heat exchanger is found in an internal combustion engine in which a circulating fluid known as engine coolant flows through radiator coils and air flows past the coils, which cools the coolant and heats the incoming air. Another example is the heat sink, which is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant.

<span class="mw-page-title-main">Chiller</span> Machine that removes heat from a liquid coolant via vapor compression

A chiller is a machine that removes heat from a liquid coolant via a vapor-compression, adsorption refrigeration, or absorption refrigeration cycles. This liquid can then be circulated through a heat exchanger to cool equipment, or another process stream. As a necessary by-product, refrigeration creates waste heat that must be exhausted to ambience, or for greater efficiency, recovered for heating purposes. Vapor compression chillers may use any of a number of different types of compressors. Most common today are the hermetic scroll, semi-hermetic screw, or centrifugal compressors. The condensing side of the chiller can be either air or water cooled. Even when liquid cooled, the chiller is often cooled by an induced or forced draft cooling tower. Absorption and adsorption chillers require a heat source to function.

<span class="mw-page-title-main">Geothermal heating</span> Use of geothermal energy for heating

Geothermal heating is the direct use of geothermal energy for some heating applications. Humans have taken advantage of geothermal heat this way since the Paleolithic era. Approximately seventy countries made direct use of a total of 270 PJ of geothermal heating in 2004. As of 2007, 28 GW of geothermal heating capacity is installed around the world, satisfying 0.07% of global primary energy consumption. Thermal efficiency is high since no energy conversion is needed, but capacity factors tend to be low since the heat is mostly needed in the winter.

<span class="mw-page-title-main">Hydronics</span> Use of liquid or gaseous water in heating or cooling systems

Hydronics is the use of liquid water or gaseous water (steam) or a water solution as a heat-transfer medium in heating and cooling systems. The name differentiates such systems from oil and refrigerant systems.

Under-soil heating is a method used in various sports stadia which heats the underside of the pitch to avoid any elements from bad weather, such as snow and ice, from building up and ultimately helps the club avoid having to postpone any matches.

<span class="mw-page-title-main">Forced-air</span> HVAC system

A forced-air central heating system is one which uses air as its heat transfer medium. These systems rely on ductwork, vents, and plenums as means of air distribution, separate from the actual heating and air conditioning systems. The return plenum carries the air from several large return grills (vents) to a central air handler for re-heating. The supply plenum directs air from the central unit to the rooms which the system is designed to heat. Regardless of type, all air handlers consist of an air filter, blower, heat exchanger/element/coil, and various controls. Like any other kind of central heating system, thermostats are used to control forced air heating systems.

Renewable heat is an application of renewable energy referring to the generation of heat from renewable sources; for example, feeding radiators with water warmed by focused solar radiation rather than by a fossil fuel boiler. Renewable heat technologies include renewable biofuels, solar heating, geothermal heating, heat pumps and heat exchangers. Insulation is almost always an important factor in how renewable heating is implemented.

<span class="mw-page-title-main">Vapor-compression refrigeration</span> Refrigeration process

Vapour-compression refrigeration or vapor-compression refrigeration system (VCRS), in which the refrigerant undergoes phase changes, is one of the many refrigeration cycles and is the most widely used method for air conditioning of buildings and automobiles. It is also used in domestic and commercial refrigerators, large-scale warehouses for chilled or frozen storage of foods and meats, refrigerated trucks and railroad cars, and a host of other commercial and industrial services. Oil refineries, petrochemical and chemical processing plants, and natural gas processing plants are among the many types of industrial plants that often utilize large vapor-compression refrigeration systems. Cascade refrigeration systems may also be implemented using two compressors.

<span class="mw-page-title-main">Ground-coupled heat exchanger</span> Underground heat exchanger loop that can capture or dissipate heat to or from the ground

A ground-coupled heat exchanger is an underground heat exchanger that can capture heat from and/or dissipate heat to the ground. They use the Earth's near constant subterranean temperature to warm or cool air or other fluids for residential, agricultural or industrial uses. If building air is blown through the heat exchanger for heat recovery ventilation, they are called earth tubes.

Seasonal thermal energy storage (STES), also known as inter-seasonal thermal energy storage, is the storage of heat or cold for periods of up to several months. The thermal energy can be collected whenever it is available and be used whenever needed, such as in the opposing season. For example, heat from solar collectors or waste heat from air conditioning equipment can be gathered in hot months for space heating use when needed, including during winter months. Waste heat from industrial process can similarly be stored and be used much later or the natural cold of winter air can be stored for summertime air conditioning.

<span class="mw-page-title-main">Absorption heat pump</span> Heat pump driven by thermal energy

An absorption heat pump (AHP) is a heat pump driven by thermal energy such as combustion of natural gas, steam solar-heated water, air or geothermal-heated water differently from compression heat pumps that are driven by mechanical energy. AHPs are more complex and require larger units compared to compression heat pumps. In particular, the lower electricity demand of such heat pumps is related to the liquid pumping only. Their applications are restricted to those cases when electricity is extremely expensive or a large amount of unutilized heat at suitable temperatures is available and when the cooling or heating output has a greater value than heat input consumed. Absorption refrigerators also work on the same principle, but are not reversible and cannot serve as a heat source.

<span class="mw-page-title-main">Air source heat pump</span> Most common type of heat pump

An air source heat pump (ASHP) is a heat pump that can absorb heat from air outside a building and release it inside; it uses the same vapor-compression refrigeration process and much the same equipment as an air conditioner, but in the opposite direction. ASHPs are the most common type of heat pump and, usually being smaller, tend to be used to heat individual houses or flats rather than blocks, districts or industrial processes.

<span class="mw-page-title-main">Ground source heat pump</span> System to transfer heat to/from the ground

A ground source heat pump is a heating/cooling system for buildings that use a type of heat pump to transfer heat to or from the ground, taking advantage of the relative constancy of temperatures of the earth through the seasons. Ground-source heat pumps (GSHPs) – or geothermal heat pumps (GHP), as they are commonly termed in North America – are among the most energy-efficient technologies for providing HVAC and water heating, using far less energy than can be achieved by burning a fuel in a boiler/furnace or by use of resistive electric heaters.

<span class="mw-page-title-main">Pumpable ice technology</span> Type of technology to produce and use fluids or secondary refrigerants

Pumpable icetechnology (PIT) uses thin liquids, with the cooling capacity of ice. Pumpable ice is typically a slurry of ice crystals or particles ranging from 5 micrometers to 1 cm in diameter and transported in brine, seawater, food liquid, or gas bubbles of air, ozone, or carbon dioxide.

<span class="mw-page-title-main">Copper tubing</span> Type of metal tubing

Copper tubing is most often used for heating systems and as a refrigerant line in HVAC systems. Copper tubing is slowly being replaced by PEX tubing in hot and cold water applications. There are two basic types of copper tubing, soft copper and rigid copper. Copper tubing is joined using flare connection, compression connection, pressed connection, or solder. Copper offers a high level of corrosion resistance but is becoming very costly.

Heat exchangers are devices that transfer heat to achieve desired heating or cooling. An important design aspect of heat exchanger technology is the selection of appropriate materials to conduct and transfer heat fast and efficiently.

The Glossary of Geothermal Heating and Cooling provides definitions of many terms used within the Geothermal heat pump industry. The terms in this glossary may be used by industry professionals, for education materials, and by the general public.

<span class="mw-page-title-main">Solar-assisted heat pump</span>

A solar-assisted heat pump (SAHP) is a machine that combines a heat pump and thermal solar panels and/or PV solar panels in a single integrated system. Typically these two technologies are used separately to produce hot water. In this system the solar thermal panel performs the function of the low temperature heat source and the heat produced is used to feed the heat pump's evaporator. The goal of this system is to get high COP and then produce energy in a more efficient and less expensive way.

References

  1. "The Types of Antifreeze Used in Geothermal Heat Pump Earth Loop Fluid" . Retrieved 2016-11-17.
  2. "Applications: Tube, Pipe & Fittings: Direct-Exchange Geothermal Heating/Cooling Technology". copper.org. Retrieved 2016-11-17.
  3. "About Us | What is IGSHPA?". www.igshpa.okstate.edu. Archived from the original on 2013-05-10. Retrieved 2016-11-17.
  4. "Geothermal Industry to See Rapid Growth". Earthlinked Technologies. 2016-11-28. Retrieved 2016-11-28.
  5. "Corrosion Protection & Resistance: Conditions Contributing to Underground Copper Corrosion". www.copper.org. Retrieved 2016-11-17.