Electronics prototyping

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A simple electronic circuit prototype on a breadboard Protoboard circuito multivibradores.jpg
A simple electronic circuit prototype on a breadboard
Example of prototype in optoelectronics (Texas Instruments, DLP Cinema Prototype System) Texas Instruments, DLP Cinema Prototype System, Mark V, Paris, 2000 - Philippe Binant Archives.jpg
Example of prototype in optoelectronics (Texas Instruments, DLP Cinema Prototype System)

In electronics, prototyping means building an actual circuit to a theoretical design to verify that it works, and to provide a physical platform for debugging it if it does not. The prototype is often constructed using techniques such as wire wrapping or using a breadboard, stripboard or perfboard, with the result being a circuit that is electrically identical to the design but not physically identical to the final product. [1]

Contents

Open-source tools like Fritzing exist to document electronic prototypes (especially the breadboard-based ones) and move toward physical production. Prototyping platforms such as Arduino also simplify the task of programming and interacting with a microcontroller. [2] The developer can choose to deploy their invention as-is using the prototyping platform, or replace it with only the microcontroller chip and the circuitry that is relevant to their product.

A technician can quickly build a prototype (and make additions and modifications) using these techniques, but for volume production it is much faster and usually cheaper to mass-produce custom printed circuit boards than to produce these other kinds of prototype boards. The proliferation of quick-turn PCB fabrication and assembly companies has enabled the concepts of rapid prototyping to be applied to electronic circuit design. It is now possible, even with the smallest passive components and largest fine-pitch packages, to have boards fabricated, assembled, and even tested in a matter of days.

Boards

Breadboard

400 point solderless breadboard with 0.1 inches (2.54 mm) hole-to-hole spacing, top view and bottom view Breadboard.png
400 point solderless breadboard with 0.1 inches (2.54 mm) hole-to-hole spacing, top view and bottom view

A breadboard, solderless breadboard, or protoboard is a construction base used to build semi-permanent prototypes of electronic circuits. Unlike a perfboard or stripboard, breadboards do not require soldering or destruction of tracks and are hence reusable. For this reason, breadboards are also popular with students and in technological education.

A variety of electronic systems may be prototyped by using breadboards, from small analog and digital circuits to complete central processing units (CPUs).

Compared to more permanent circuit connection methods, modern breadboards have high parasitic capacitance, relatively high resistance, and less reliable connections, which are subject to jostle and physical degradation. Signaling is limited to about 10 MHz, and not everything works properly even well below that frequency.

Perfboard

Top of a copper clad Perfboard with solder pads for each hole. CopperCladPerfboard 1.png
Top of a copper clad Perfboard with solder pads for each hole.
Perfboard is a material for prototyping electronic circuits. It is a thin, rigid sheet with holes pre-drilled at standard intervals across a grid, usually a square grid of 0.1 inches (2.54 mm) spacing. These holes are ringed by round or square copper pads, though bare boards are also available. Inexpensive perfboard may have pads on only one side of the board, while better quality perfboard can have pads on both sides (plate-through holes). Since each pad is electrically isolated, the builder makes all connections with either wire wrap or miniature point to point wiring techniques. Discrete components are soldered to the prototype board such as resistors, capacitors, and integrated circuits. The substrate is typically made of paper laminated with phenolic resin (such as FR-2) or a fiberglass-reinforced epoxy laminate (FR-4).

Stripboard

A piece of unused stripboard Stripboard.jpg
A piece of unused stripboard

Stripboard is the generic name for a widely used type of electronics prototyping material for circuit boards characterized by a pre-formed 0.1 inches (2.54 mm) regular (rectangular) grid of holes, with wide parallel strips of copper cladding running in one direction all the way across one side of on an insulating bonded paper board. It is commonly also known by the name of the original product Veroboard, which is a trademark, in the UK, of British company Vero Technologies Ltd and Canadian company Pixel Print Ltd. It was originated and developed in the early 1960s by the Electronics Department of Vero Precision Engineering Ltd (VPE). It was introduced as a general-purpose material for use in constructing electronic circuits - differing from purpose-designed printed circuit boards (PCBs) in that a variety of electronics circuits may be constructed using a standard wiring board.[ citation needed ]

In using the board, breaks are made in the tracks, usually around holes, to divide the strips into multiple electrical nodes. With care, it is possible to break between holes to allow for components that have two pin rows only one position apart such as twin row headers for IDCs.

Stripboard is not designed for surface-mount components, though it is possible to mount many such components on the track side, particularly if tracks are cut/shaped with a knife or small cutting disc in a rotary tool.

The first single-size Veroboard product was the forerunner of the numerous types of prototype wiring board which, with worldwide use over five decades, have become known as stripboard.[ citation needed ]

The generic terms 'veroboard' and 'stripboard' are now taken to be synonymous.[ citation needed ]

Related Research Articles

<span class="mw-page-title-main">Dual in-line package</span> Type of electronic component package

In microelectronics, a dual in-line package is an electronic component package with a rectangular housing and two parallel rows of electrical connecting pins. The package may be through-hole mounted to a printed circuit board (PCB) or inserted in a socket. The dual-inline format was invented by Don Forbes, Rex Rice and Bryant Rogers at Fairchild R&D in 1964, when the restricted number of leads available on circular transistor-style packages became a limitation in the use of integrated circuits. Increasingly complex circuits required more signal and power supply leads ; eventually microprocessors and similar complex devices required more leads than could be put on a DIP package, leading to development of higher-density chip carriers. Furthermore, square and rectangular packages made it easier to route printed-circuit traces beneath the packages.

<span class="mw-page-title-main">Wire wrap</span> Electronic component wiring technique

Wire wrap is an electronic component assembly technique that was invented to wire telephone crossbar switches, and later adapted to construct electronic circuit boards. Electronic components mounted on an insulating board are interconnected by lengths of insulated wire run between their terminals, with the connections made by wrapping several turns of uninsulated sections of the wire around a component lead or a socket pin.

<span class="mw-page-title-main">Printed circuit board</span> Board to support and connect electronic components

A printed circuit board (PCB), also called printed wiring board (PWB), is a medium used to connect or "wire" components to one another in a circuit. It takes the form of a laminated sandwich structure of conductive and insulating layers: each of the conductive layers is designed with an artwork pattern of traces, planes and other features etched from one or more sheet layers of copper laminated onto and/or between sheet layers of a non-conductive substrate. Electrical components may be fixed to conductive pads on the outer layers in the shape designed to accept the component's terminals, generally by means of soldering, to both electrically connect and mechanically fasten them to it. Another manufacturing process adds vias: plated-through holes that allow interconnections between layers.

<span class="mw-page-title-main">Point-to-point construction</span> Making an electronic circuit by directly connecting the leads of the components

In electronics, point-to-point construction is a non-automated technique for constructing circuits which was widely used before the use of printed circuit boards (PCBs) and automated assembly gradually became widespread following their introduction in the 1950s. Circuits using thermionic valves were relatively large, relatively simple, and used large sockets, all of which made the PCB less obviously advantageous than with later complex semiconductor circuits. Point-to-point construction is still widespread in power electronics, where components are bulky and serviceability is a consideration, and to construct prototype equipment with few or heavy electronic components. A common practice, especially in older point-to-point construction, is to use the leads of components such as resistors and capacitors to bridge as much of the distance between connections as possible, reducing the need to add additional wire between the components.

<span class="mw-page-title-main">Prototype</span> Early sample or model built to test a concept or process

A prototype is an early sample, model, or release of a product built to test a concept or process. It is a term used in a variety of contexts, including semantics, design, electronics, and software programming. A prototype is generally used to evaluate a new design to enhance precision by system analysts and users. Prototyping serves to provide specifications for a real, working system rather than a theoretical one. In some design workflow models, creating a prototype is the step between the formalization and the evaluation of an idea.

<span class="mw-page-title-main">Breadboard</span> Board with embedded spring clips that allows for electronics to be wired without soldering

A breadboard, solderless breadboard, or protoboard is a construction base used to build semi-permanent prototypes of electronic circuits. Unlike a perfboard or stripboard, breadboards do not require soldering or destruction of tracks and are hence reusable. For this reason, breadboards are also popular with students and in technological education.

<span class="mw-page-title-main">Surface-mount technology</span> Method for producing electronic circuits

Surface-mount technology (SMT), originally called planar mounting, is a method in which the electrical components are mounted directly onto the surface of a printed circuit board (PCB). An electrical component mounted in this manner is referred to as a surface-mount device (SMD). In industry, this approach has largely replaced the through-hole technology construction method of fitting components, in large part because SMT allows for increased manufacturing automation which reduces cost and improves quality. It also allows for more components to fit on a given area of substrate. Both technologies can be used on the same board, with the through-hole technology often used for components not suitable for surface mounting such as large transformers and heat-sinked power semiconductors.

<span class="mw-page-title-main">Stripboard</span>

Stripboard is the generic name for a widely used type of electronics prototyping material for circuit boards characterized by a pre-formed 0.1 inches (2.54 mm) regular (rectangular) grid of holes, with wide parallel strips of copper cladding running in one direction all the way across one side of on an insulating bonded paper board. It is commonly also known by the name of the original product Veroboard, which is a trademark, in the UK, of British company Vero Technologies Ltd and Canadian company Pixel Print Ltd. It was originated and developed in the early 1960s by the Electronics Department of Vero Precision Engineering Ltd (VPE). It was introduced as a general-purpose material for use in constructing electronic circuits - differing from purpose-designed printed circuit boards (PCBs) in that a variety of electronics circuits may be constructed using a standard wiring board.

<span class="mw-page-title-main">Through-hole technology</span> Circuit board manufacturing technique

In electronics, through-hole technology is a manufacturing scheme in which leads on the components are inserted through holes drilled in printed circuit boards (PCB) and soldered to pads on the opposite side, either by manual assembly or by the use of automated insertion mount machines.

<span class="mw-page-title-main">Arduino</span> Open-source hardware and software platform

Arduino is an open-source hardware and software company, project, and user community that designs and manufactures single-board microcontrollers and microcontroller kits for building digital devices. Its hardware products are licensed under a CC BY-SA license, while the software is licensed under the GNU Lesser General Public License (LGPL) or the GNU General Public License (GPL), permitting the manufacture of Arduino boards and software distribution by anyone. Arduino boards are available commercially from the official website or through authorized distributors.

<span class="mw-page-title-main">Perfboard</span> Material for prototyping electronic circuits

Perfboard is a material for prototyping electronic circuits. It is a thin, rigid sheet with holes pre-drilled at standard intervals across a grid, usually a square grid of 0.1 inches (2.54 mm) spacing. These holes are ringed by round or square copper pads, though bare boards are also available. Inexpensive perfboard may have pads on only one side of the board, while better quality perfboard can have pads on both sides. Since each pad is electrically isolated, the builder makes all connections with either wire wrap or miniature point to point wiring techniques. Discrete components are soldered to the prototype board such as resistors, capacitors, and integrated circuits. The substrate is typically made of paper laminated with phenolic resin or a fiberglass-reinforced epoxy laminate (FR-4).

<span class="mw-page-title-main">Turret board</span> Early electronic circuit board design

In electronics, turret boards were an early attempt at making circuits that were relatively rugged, producible, and serviceable in the days before printed circuit boards (PCBs). As this method was somewhat more expensive than conventional "point-to-point" wiring techniques, it was generally found in the more expensive components, such as professional, commercial, and military audio and test equipment. This is similar to cordwood construction.

<span class="mw-page-title-main">Electronic circuit</span> Electrical circuit with active components

An electronic circuit is composed of individual electronic components, such as resistors, transistors, capacitors, inductors and diodes, connected by conductive wires or traces through which electric current can flow. It is a type of electrical circuit and to be referred to as electronic, rather than electrical, generally at least one active component must be present. The combination of components and wires allows various simple and complex operations to be performed: signals can be amplified, computations can be performed, and data can be moved from one place to another.

<span class="mw-page-title-main">IPC (electronics)</span> Trade association for electronics

IPC is a trade association whose aim is to standardize the assembly and production requirements of electronic equipment and assemblies. It was founded in 1957 as the Institute of Printed Circuits. Its name was later changed to the Institute for Interconnecting and Packaging Electronic Circuits to highlight the expansion from bare boards to packaging and electronic assemblies. In 1999, the organization formally changed its name to IPC with the accompanying tagline, Association Connecting Electronics Industries.

<span class="mw-page-title-main">Fritzing</span> Open source CAD system for electronic design, aimed at hobbyists

Fritzing is an open-source initiative to develop amateur or hobby CAD software for the design of electronics hardware, intended to allow designers and artists to build more permanent circuits from prototypes. It was developed at the University of Applied Sciences Potsdam. Fritzing is free software under the GPL 3.0 or later license, with the source code available on GitHub and the binaries at a monetary cost, which is allowed by the GPL.

<span class="mw-page-title-main">Single-board microcontroller</span>

A single-board microcontroller is a microcontroller built onto a single printed circuit board. This board provides all of the circuitry necessary for a useful control task: a microprocessor, I/O circuits, a clock generator, RAM, stored program memory and any necessary support ICs. The intention is that the board is immediately useful to an application developer, without requiring them to spend time and effort to develop controller hardware.

Pad cratering is a mechanically induced fracture in the resin between copper foil and outermost layer of fiberglass of a printed circuit board (PCB). It may be within the resin or at the resin to fiberglass interface.

<span class="mw-page-title-main">Quad in-line package</span>

In microelectronics, a quad in-line package, is an electronic component package with a rectangular housing and four parallel rows of electrical connecting pins. The package may be through-hole mounted to a printed circuit board (PCB) or inserted in a socket. Rockwell used a QIP with 42 leads formed into staggered rows for their PPS-4 microprocessor family introduced in 1973, and other microprocessors and microcontrollers, some with higher lead counts, through the early 1990s.

Onanon is a design, engineering and manufacturing company specializing in the automating panel array manufacturing process, which can produce multiple units in a single session. The company utilizes engineered plastics for manufacturing, using high-speed machinery and automation to produce connectors in large batches. The process removes the need for human handling, thus reducing the probability of error. Onanon utilizes printed circuit boards as a base to add other components. Headquartered in Milpitas, California, Onanon is the first company to introduce a PC board as a connector pin substrate, a technique which is considered standard today but was seen as revolutionary at the time.

<span class="mw-page-title-main">Proteus Design Suite</span> Electronic design automation software

The Proteus Design Suite is a proprietary software tool suite used primarily for electronic design automation. The software is used mainly by electronic design engineers and technicians to create schematics and electronic prints for manufacturing printed circuit boards.

References

  1. "PCB Rapid Prototype". www.wellpcb.com. WellPCB. Retrieved 2017-06-01.
  2. Trevennor, Alan (2012-10-17). Practical AVR Microcontrollers: Games, Gadgets, and Home Automation with the Microcontroller Used in the Arduino. Apress. ISBN   9781430244462.