Glazing (window)

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Pane transport rack Glasscheibentransport-001.jpg
Pane transport rack

Glazing, which derives from the Middle English for 'glass', is a part of a wall or window, made of glass. [1] [2] Glazing also describes the work done by a professional "glazier". Glazing is also less commonly used to describe the insertion of ophthalmic lenses into an eyeglass frame. [3]

Contents

Common types of glazing that are used in architectural applications include clear and tinted float glass, tempered glass, and laminated glass as well as a variety of coated glasses, all of which can be glazed singly or as double, or even triple, glazing units. Ordinary clear glass has a slight green tinge, [4] but special colorless glasses are offered by several manufacturers. [5]

Glazing can be mounted on the surface of a window sash or door stile, usually made of wood, aluminium or PVC. The glass is fixed into a rabbet (rebate) in the frame in a number of ways including triangular glazing points, putty, etc. Toughened and laminated glass can be glazed by bolting panes directly to a metal framework by bolts passing through drilled holes.

Glazing is commonly used in low temperature solar thermal collectors because it helps retain the collected heat.

History

This window from a basilica in the Czech Republic, constructed in the 1200s, would have used the unrolled cylinder method of construction. Old window of Basilica of Saint Procopius in Trebic, Trebic District.jpg
This window from a basilica in the Czech Republic, constructed in the 1200s, would have used the unrolled cylinder method of construction.

The first recorded use of glazing in windows was by the Romans in the first century AD. This glass was rudimentary, essentially a blown cylinder that had been flattened out, and was not very transparent. In the eleventh century, techniques were developed where the glass was spun into a disc, creating a thinner circular window, or a cylinder was again formed, but this time it was cut from edge to edge and unrolled to make a rectangle-shaped window. The newer cylinder method remained the dominant method until the 19th century, and individual panes of glass were therefore limited in size to the dimensions of those cylinders.

Continuous plate production was invented in 1848 by Henry Bessemer, who drew a ribbon of glass through rollers. This standardized the thickness of the glass, but its use in mass-production was limited by the need to polish both sides of the glass after manufacture, which was time-consuming and expensive. The process was slowly refined throughout the next century, with automated grinders and polishers being added to bring the cost down.

The large panes of glazing in this station are pieces of float glass. CrystalPalaceStation.jpg
The large panes of glazing in this station are pieces of float glass.

The breakthrough in large, mass-produced, continuous glass production happened in the 1950s with the development of the Float glass manufacturing process. Molten glass is poured over a surface of molten tin, where it flattens out and can be drawn off in a ribbon. The advantage of this process is that it is scalable to any size and produces high quality panes without any further polishing or grinding. Float glass has continued to be the most used type of glazing to the present day. [6]

Composition

The most common glass used for glazing is Soda–lime glass, which has many advantages over other glass types. Silica (SiO2) makes up the bulk of the composition of this material at 70-75% by weight. Pure silica has a melting point that would be prohibitively expensive to reach with large-scale manufacturing, so sodium oxide (soda, Na2O) is added, which reduces the melting point. However, the sodium ions are water-soluble, which is not a desired property, so calcium oxide (lime, CaO) is added to reduce the solubility. The end result is a product which is high quality, clear, relatively cheap to produce, and recycles easily. [7]

Role in Energy Conservation

Approximately 25% to 30% of HVAC energy costs stem from heat gain and loss through the glazing in windows. [8] Multiple methods have therefore been developed to minimize heat transfer through the glass. The glazing itself is a barrier to transfer via convection, so the two strategies for reducing heat transfer focus on minimizing conduction and radiation.

Double-Paned Windows

Overhead cross-section of a double-paned window Aluminium window detail.png
Overhead cross-section of a double-paned window

The strategy to reduce conduction is the use of Insulated glazing, where two or more panes of glass are used in series, each separated from each other by a space. Double-paned windows are the norm in new residential installations, as they offer substantial energy savings in comparison to single-paned glass. Each individual glass pane has poor insulation properties, with an R-value (insulation), or measure of an object's resistance to heat conduction, of 0.9. However, when two panes are placed in series with a gap between them, held in place and sealed by a spacer, the still gas in the gap acts as an insulator. The ideal gap size varies by location, but on average it ranges from 15-18 mm thick, giving a final assembly size of 23-26 mm assuming a typical glazing thickness of 4 mm. [9] A double-paned window with air in the gap has an R-value of 2.1, which is much better than the 0.9 that a single pane of glass yields. A triple-paned window, which is not as popular but is used occasionally in environments with extreme temperatures, has an R-value of 3.2. While these values are much lower than those of walls, which have R-values starting at 12-15, the reduction in heat transfer is nevertheless substantial. Higher R-values still can be obtained by filling the gap with a less conductive gas such as argon (or less commonly, krypton or xenon). [10] One final alternate method to reducing conduction is by creating and maintaining a vacuum in between the panes of glass, achieving a very high R-value of 10 while also greatly minimizing the required gap between the panes to 2 mm, yielding an assembly size as small as 10 mm. This technology was first launched commercially in 1996, and while several million units have been produced in the ensuing decades, it remains prohibitively expensive for most use cases and has yet to see widespread adoption. [11]

Low-E Coating

The strategy to reduce radiation involves coating the glass with a low-emissivity (Low-E) coating, which reflects away much of the infrared light that hits it. There are two types of low-e coating. [12] The first is Solar Control Low-E, where the intent is to block incoming solar radiation, which reduces heat gain inside the building and therefore the cooling costs associated with removing that heat. When installed on a double-paned window, the coating is placed on the inner face of the outside pane, and optionally on the inner face of the inner pane to improve insulating performance as well. This type of coating is most appropriate for cooling-dominated climates and buildings with large internal loads, where the goal is primarily to stop the buildings from overheating.

In a heating-dominated climate, the second type of low-e coating is more appropriate. This is Passive Low-E, where the goal is to retain heat inside the building. These coatings do not block as much of the short-wave infrared light from the sun, but do block any long-wave infrared light coming from the inside, functioning as somewhat of a greenhouse. These coatings are placed on the inner pane of glass, on the outer face if less solar heat gain is desired, and on the inner face if more solar heat gain is desired. Especially when combined with double-or-triple-paned windows, the R-values achieved with low-e coatings can be quite high, with a 3-paned window filled with argon with one low-e coating having an R-value of 5.4. [10] One trade-off of low-e coatings is that while they are primarily aimed at reducing the amount of infrared light passing through the window, they do also somewhat reduce the amount of visible light passing through, and the building may incur higher lighting demand as a result.

There are two methods of applying the Low-E coating to the glazing: Hard Coat and Soft Coat. Hard Coat is applied either in or directly after the tin bath in the float glass manufacturing process. This produces a coating which is very durable and inexpensive, as it is added during the existing production process. However, it is not as energy efficient and allows more infrared light to pass through than the Soft Coat method. The Soft Coat, on the other hand, is applied after the glass has already been manufactured and cut and tends to be clearer and better at insulating. However, the additional manufacturing step adds to the cost of production, and the coating will degrade when exposed to the elements, and so can only be placed on the inside faces of a double-paned window. Generally, solar control Low-E windows are soft coat and passive Low-E windows are hard coat due to the lower emissivity of the soft coat. [13] [14]

See also

Related Research Articles

<span class="mw-page-title-main">Window</span> Opening to admit light or air

A window is an opening in a wall, door, roof, or vehicle that allows the exchange of light and may also allow the passage of sound and sometimes air. Modern windows are usually glazed or covered in some other transparent or translucent material, a sash set in a frame in the opening; the sash and frame are also referred to as a window. Many glazed windows may be opened, to allow ventilation, or closed, to exclude inclement weather. Windows may have a latch or similar mechanism to lock the window shut or to hold it open by various amounts.

A Trombe wall is a massive equator-facing wall that is painted a dark color in order to absorb thermal energy from incident sunlight and covered with a glass on the outside with an insulating air-gap between the wall and the glaze. A Trombe wall is a passive solar building design strategy that adopts the concept of indirect-gain, where sunlight first strikes a solar energy collection surface in contact with a thermal mass of air. The sunlight absorbed by the mass is converted to thermal energy (heat) and then transferred into the living space.

<span class="mw-page-title-main">Passive solar building design</span> Architectural engineering that uses the Suns heat without electric or mechanical systems

In passive solar building design, windows, walls, and floors are made to collect, store, reflect, and distribute solar energy, in the form of heat in the winter and reject solar heat in the summer. This is called passive solar design because, unlike active solar heating systems, it does not involve the use of mechanical and electrical devices.

<span class="mw-page-title-main">R-value (insulation)</span> Measure of how well an object, per unit of area, resists conductive flow of heat

In the context of construction, the R-value is a measure of how well a two-dimensional barrier, such as a layer of insulation, a window or a complete wall or ceiling, resists the conductive flow of heat. R-value is the temperature difference per unit of heat flux needed to sustain one unit of heat flux between the warmer surface and colder surface of a barrier under steady-state conditions. The measure is therefore equally relevant for lowering energy bills for heating in the winter, for cooling in the summer, and for general comfort.

<span class="mw-page-title-main">Radiant barrier</span>

A radiant barrier is a type of building material that reflects thermal radiation and reduces heat transfer. Because thermal energy is also transferred by conduction and convection, in addition to radiation, radiant barriers are often supplemented with thermal insulation that slows down heat transfer by conduction or convection.

<span class="mw-page-title-main">Solar thermal collector</span> Device that collects heat

A solar thermal collector collects heat by absorbing sunlight. The term "solar collector" commonly refers to a device for solar hot water heating, but may refer to large power generating installations such as solar parabolic troughs and solar towers or non water heating devices such as solar cooker, solar air heaters.

<span class="mw-page-title-main">Curtain wall (architecture)</span> Outer non-structural walls of a building

A curtain wall is an exterior covering of a building in which the outer walls are non-structural, instead serving to protect the interior of the building from the elements. Because the curtain wall façade carries no structural load beyond its own dead load weight, it can be made of lightweight materials. The wall transfers lateral wind loads upon it to the main building structure through connections at floors or columns of the building.

A window film, sometimes called tint, is a thin laminate film that can be installed on the interior or exterior of glass surfaces in automobiles and boats, and as well as on the interior or exterior of glass in homes and buildings. It is usually made from polyethylene terephthalate (PET), a thermoplastic polymer resin of the polyester family, due to its clarity, tensile strength, dimensional stability, and ability to accept a variety of surface-applied or embedded treatments.

Low emissivity refers to a surface condition that emits low levels of radiant thermal (heat) energy. All materials absorb, reflect, and emit radiant energy according to Planck's law but here, the primary concern is a special wavelength interval of radiant energy, namely thermal radiation of materials. In common use, especially building applications, the temperature range of approximately -40 to +80 degrees Celsius is the focus, but in aerospace and industrial process engineering, much broader ranges are of practical concern.

Storm windows are windows that are mounted outside or inside of the main glass windows of a house. Storm windows exist in North America, but are uncommon in continental Europe, where double, triple or quadruple glazing is prevalent. Storm windows can be made of glass, rigid plastic panels, or flexible plastic sheets; and may be permanently or temporarily mounted. They function similarly to insulated glazing. The term may also refer to a small openable flap found in the side window on light aircraft.

<span class="mw-page-title-main">Architectural glass</span>

Architectural glass is glass that is used as a building material. It is most typically used as transparent glazing material in the building envelope, including windows in the external walls. Glass is also used for internal partitions and as an architectural feature. When used in buildings, glass is often of a safety type, which include reinforced, toughened and laminated glasses.

Thermal transmittance is the rate of transfer of heat through matter. The thermal transmittance of a material or an assembly is expressed as a U-value. The thermal insulance of a structure is the reciprocal of its thermal transmittance.

<span class="mw-page-title-main">Building insulation</span> Material to reduce heat transfer in structures

Building insulation is material used in a building to reduce the flow of thermal energy. While the majority of insulation in buildings is for thermal purposes, the term also applies to acoustic insulation, fire insulation, and impact insulation. Often an insulation material will be chosen for its ability to perform several of these functions at once.

<span class="mw-page-title-main">Solar gain</span> Solar energy effect

Solar gain is the increase in thermal energy of a space, object or structure as it absorbs incident solar radiation. The amount of solar gain a space experiences is a function of the total incident solar irradiance and of the ability of any intervening material to transmit or resist the radiation.

Window insulation film is a plastic film which can be applied to glass windows to reduce heat transfer. There are two types in common use designed to reduce heat flow via radiation and convection respectively.

Window insulation reduces heat transfer from one side of a window to the other. The U-value is used to refer to the amount of heat that can pass through a window, called thermal transmittance, with a lower score being better. The U-factor of a window can often be found on the rating label of the window.

Heated glass is a resistance heater created when a transparent, electrically conductive coating is applied to float glass and then subjected to an electric current. The electric current in the coating creates heat energy, which warms the glass until the glass radiates heat.

<span class="mw-page-title-main">Insulated glazing</span> Construction element consisting of at least two glass plates

Insulating glass (IG) consists of two or more glass window panes separated by a space to reduce heat transfer across a part of the building envelope. A window with insulating glass is commonly known as double glazing or a double-paned window, triple glazing or a triple-paned window, or quadruple glazing or a quadruple-paned window, depending upon how many panes of glass are used in its construction.

<span class="mw-page-title-main">Skylight</span> Window in the ceiling-roof

A skylight is a light-permitting structure or window, usually made of transparent or translucent glass, that forms all or part of the roof space of a building for daylighting and ventilation purposes.

<span class="mw-page-title-main">Quadruple glazing</span>

Quadruple glazing is a type of insulated glazing comprising four glass panes, commonly equipped with low emissivity coating and insulating gases in the cavities between the glass panes. Quadruple glazing is a subset of multipane (multilayer) glazing systems. Multipane glazing with up to six panes is commercially available.

References

  1. Definition of glazing at Merriam-Webster Archived 2011-12-31 at the Wayback Machine
  2. Definition of glazing at Cambridge Dictionaries Online Archived 2012-09-30 at the Wayback Machine
  3. FDA (9 February 2019). "Sunglasses, Spectacle Frames, Spectacle Lens and Magnifying Spectacles". FDA.
  4. Dillmeier. "The Difference Between Clear Glass and Low-Iron Glass".
  5. Glasengel. "Glaserei Notdienst in Deutschland" (in German).
  6. "A Brief History of Windows". British Plastics Federation. Retrieved 2022-12-13.
  7. Hasanuzzaman, M.; Rafferty, A.; Sajjia, M.; Olabi, A. -G. (2016-01-01), "Properties of Glass Materials", Reference Module in Materials Science and Materials Engineering, Elsevier, doi:10.1016/b978-0-12-803581-8.03998-9, ISBN   978-0-12-803581-8 , retrieved 2022-12-13
  8. "Update or Replace Windows". Energy.gov. Retrieved 2022-12-01.
  9. Aydin, Orhan (2000-09-01). "Determination of optimum air-layer thickness in double-pane windows". Energy and Buildings. 32 (3): 303–308. doi:10.1016/S0378-7788(00)00057-8. ISSN   0378-7788.
  10. 1 2 "What Double-Paned or Double-Glazed Windows Are". The Spruce. Retrieved 2022-12-09.
  11. "Vacuum Insulating Glass – Past, Present and Prognosis". glassonweb.com. Retrieved 2022-12-13.
  12. Edward, Robertson (January 2020). "Low emissivity glass | Romag - Security and Transport Glass and Glazing Specialists: Excellence in Glass". Dellner Glass Solutions. Retrieved 2023-04-29.
  13. "Low E Windows: Hard Coat vs. Soft Coat | Glass Rite". 2020-04-08. Retrieved 2022-12-14.
  14. "Understanding Low-E Coatings" (PDF). BD+C University. Vitro Architectural Glass. 2018. Retrieved 2022-12-08.