Heat treating is a group of industrial, thermal and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are also used in the manufacture of many other materials, such as glass. Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve the desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering, carburizing, normalizing and quenching. Although the term heat treatment applies only to processes where the heating and cooling are done for the specific purpose of altering properties intentionally, heating and cooling often occur incidentally during other manufacturing processes such as hot forming or welding.
Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states:
A curtain wall is an exterior covering of a building in which the outer walls are non-structural, instead serving to protect the interior of the building from the elements. Because the curtain wall façade carries no structural load beyond its own dead load weight, it can be made of lightweight materials. The wall transfers lateral wind loads upon it to the main building structure through connections at floors or columns of the building.
Thermal shock is a phenomenon characterized by a rapid change in temperature that results in a transient mechanical load on an object. The load is caused by the differential expansion of different parts of the object due to the temperature change. This differential expansion can be understood in terms of strain, rather than stress. When the strain exceeds the tensile strength of the material, it can cause cracks to form and eventually lead to structural failure.
Prince Rupert's drops are toughened glass beads created by dripping molten glass into cold water, which causes it to solidify into a tadpole-shaped droplet with a long, thin tail. These droplets are characterized internally by very high residual stresses, which give rise to counter-intuitive properties, such as the ability to withstand a blow from a hammer or a bullet on the bulbous end without breaking, while exhibiting explosive disintegration if the tail end is even slightly damaged. In nature, similar structures are produced under certain conditions in volcanic lava, and are known as Pele's tears.
Tempering is a process of heat treating, which is used to increase the toughness of iron-based alloys. Tempering is usually performed after hardening, to reduce some of the excess hardness, and is done by heating the metal to some temperature below the critical point for a certain period of time, then allowing it to cool in still air. The exact temperature determines the amount of hardness removed, and depends on both the specific composition of the alloy and on the desired properties in the finished product. For instance, very hard tools are often tempered at low temperatures, while springs are tempered at much higher temperatures.
A window film, sometimes called tint, is a thin laminate film that can be installed on the interior or exterior of glass surfaces in automobiles and boats, and as well as on the interior or exterior of glass in homes and buildings. It is usually made from polyethylene terephthalate (PET), a thermoplastic polymer resin of the polyester family, due to its clarity, tensile strength, dimensional stability, and ability to accept a variety of surface-applied or embedded treatments.
In materials science and solid mechanics, residual stresses are stresses that remain in a solid material after the original cause of the stresses has been removed. Residual stress may be desirable or undesirable. For example, laser peening imparts deep beneficial compressive residual stresses into metal components such as turbine engine fan blades, and it is used in toughened glass to allow for large, thin, crack- and scratch-resistant glass displays on smartphones. However, unintended residual stress in a designed structure may cause it to fail prematurely.
Annealing is a process of slowly cooling hot glass objects after they have been formed, to relieve residual internal stresses introduced during manufacture. Especially for smaller, simpler objects, annealing may be incidental to the process of manufacture, but in larger or more complex products it commonly demands a special process of annealing in a temperature-controlled kiln known as a lehr. Annealing of glass is critical to its durability. Glass that has not been properly annealed retains thermal stresses caused by quenching, which will indefinitely decrease the strength and reliability of the product. Inadequately annealed glass is likely to crack or shatter when subjected to relatively small temperature changes or to mechanical shock or stress. It even may fail spontaneously.
Ninja rocks is a colloquial term for an improvised weapon or tool consisting of the extremely sharp porcelain or ceramic shards recovered from smashing or crushing the alumina insulator of a commercial spark plug. When thrown, ninja rocks are known to exploit the tensile stress present in the side windows on most cars in order to instantly shatter them, providing a quick and quiet alternative to other window-smashing methods and making ninja rocks ideal for emergencies or "smash-and-grab" auto burglaries, having been used in the latter function since at least 1995. They have no traditional association with the ninja or ninjutsu, only being named such due to their "silent but deadly" function in burglaries and a superficial resemblance to the shuriken stereotypically used as a throwing weapon by ninjas.
Safety glass is glass with additional safety features that make it less likely to break, or less likely to pose a threat when broken. Common designs include toughened glass, laminated glass, and wire mesh glass. Toughened glass was invented in 1874 by Francois Barthelemy Alfred Royer de la Bastie. Wire mesh glass was invented in 1892 by Frank Shuman. Laminated glass was invented in 1903 by the French chemist Édouard Bénédictus (1878–1930).
Architectural glass is glass that is used as a building material. It is most typically used as transparent glazing material in the building envelope, including windows in the external walls. Glass is also used for internal partitions and as an architectural feature. When used in buildings, glass is often of a safety type, which include reinforced, toughened and laminated glasses.
6061 aluminium alloy is a precipitation-hardened aluminium alloy, containing magnesium and silicon as its major alloying elements. Originally called "Alloy 61S", it was developed in 1935. It has good mechanical properties, exhibits good weldability, and is very commonly extruded. It is one of the most common alloys of aluminium for general-purpose use.
Safety and security window films are polyester or PET films that are applied to glass and glazing in order to hold them together if the glass is shattered. The main difference between film and laminated glass is that these shatter safe films can be applied to the glass or glazing after manufacture or installation. I.e., these films are retrofit products. These films are used widely all over the world; they can be found on trains, buses, cars, and buildings.
A Bologna bottle, also known as a Bologna phial or philosophical vial, is a glass bottle which has great external strength, often used in physics demonstrations and magic tricks. The exterior is generally strong enough that one could pound a nail into a block of wood using the bottle as a hammer; however, even a small scratch on the interior would cause it to crumble.
Chemically strengthened glass is a type of glass that has increased strength as a result of a post-production chemical process. When broken, it still shatters in long pointed splinters similar to float glass. For this reason, it is not considered a safety glass and must be laminated if a safety glass is required. However, chemically strengthened glass is typically six to eight times the strength of float glass. The most common trademark for this kind of glass is Gorilla glass.
Glass-to-metal seals are a type of mechanical seal which joins glass and metal surfaces. They are very important elements in the construction of vacuum tubes, electric discharge tubes, incandescent light bulbs, glass-encapsulated semiconductor diodes, reed switches, glass windows in metal cases, and metal or ceramic packages of electronic components.
Glass production involves two main methods – the float glass process that produces sheet glass, and glassblowing that produces bottles and other containers. It has been done in a variety of ways during the history of glass.
Insulating glass (IG) consists of two or more glass window panes separated by a space to reduce heat transfer across a part of the building envelope. A window with insulating glass is commonly known as double glazing or a double-paned window, triple glazing or a triple-paned window, or quadruple glazing or a quadruple-paned window, depending upon how many panes of glass are used in its construction.
Thermal fracturing in glass occurs when a sufficient temperature differential is created within glass. As a warmed area expands or a cooled area contracts, stress forces develop, potentially leading to fracture. A temperature differential may be created in many ways, including solar heating, space heating devices, fire, or hot and cold liquids. Sloping glass surfaces are subject to greater solar radiation than vertical surfaces and so are more prone to solar thermal fracture. In framed window glass, the edges are relatively cooler than the exposed areas, so space heating devices in very close proximity may cause thermal fracture.
