Machine factory

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The assembly of machines around 1950. Fotothek df ps 0000315 Montagehalle einer Maschinenfabrik.jpg
The assembly of machines around 1950.

A machine factory is a company, that produces machines. These companies traditionally belong to the heavy industry sector in comparison to a more consumer oriented and less capital intensive light industry. Today many companies make more sophisticated smaller machines, and they belong to the light industry. The economic sector of machine factories is called the machine industry.

A company, abbreviated as co., is a legal entity made up of an association of people, be they natural, legal, or a mixture of both, for carrying on a commercial or industrial enterprise. Company members share a common purpose, and unite to focus their various talents and organize their collectively available skills or resources to achieve specific, declared goals. Companies take various forms, such as:

Machine tool using energy to perform an intended action

A machine is a mechanical structure that uses power to apply forces and control movement to perform an intended action. Machines can be driven by animals and people, by natural forces such as wind and water, and by chemical, thermal, or electrical power, and include a system of mechanisms that shape the actuator input to achieve a specific application of output forces and movement. They can also include computers and sensors that monitor performance and plan movement, often called mechanical systems.

Heavy industry collective term for mining, iron industry and steel industry

Heavy industry is industry that involves one or more characteristics such as large and heavy products; large and heavy equipment and facilities ; or complex or numerous processes. Because of those factors, heavy industry involves higher capital intensity than light industry does, and it is also often more heavily cyclical in investment and employment.

Contents

History

The machinery factories came into existence in the course of the Industrial Revolution. Late 18th century most production machines, were still made of wood and manufactured in local workshops. The first industrial factories, such as cotton mills and cotton weavers, started their own workshops, where clockmakers [ citation needed ], instrument makers, joiners and cabinet makers were employed to build and maintain the production machines. [1]

Industrial Revolution mid 18th – early 19th century period; First Industrial Revolution evolved into the Second Industrial Revolution in the transition years between 1840 and 1870

The Industrial Revolution, now also known as the First Industrial Revolution, was the transition to new manufacturing processes in Europe and the US, in the period from about 1760 to sometime between 1820 and 1840. This transition included going from hand production methods to machines, new chemical manufacturing and iron production processes, the increasing use of steam power and water power, the development of machine tools and the rise of the mechanized factory system. The Industrial Revolution also led to an unprecedented rise in the rate of population growth.

Workshop room or building, with tools, used to repair or make goods

Beginning with the Industrial Revolution era, a workshop may be a room, rooms or building which provides both the area and tools that may be required for the manufacture or repair of manufactured goods. Workshops were the only places of production until the advent of industrialization and the development of larger factories. In the 20th and 21st century, many Western homes contain a workshop in the garage, basement, or an external shed. Home workshops typically contain a workbench, hand tools, power tools and other hardware. Along with their practical applications for repair goods or do small manufacturing runs, workshops are used to tinker and make prototypes.

Cotton mill factory housing powered spinning or weaving machinery for the production of yarn or cloth from cotton

A cotton mill is a building housing spinning or weaving machinery for the production of yarn or cloth from cotton, an important product during the Industrial Revolution in the development of the factory system.

In the first half of the 19th century gradually the wooden machinery got replaced by metal machine. The machine building gradually broke loose from the textile industry and independent companies emerged specializing in textile machinery, machine tools, locomotives, large steam engines, etc. [1] Most companies in countries as England, France and Germany kept making their own special tools and machines. Lintsen recalled that "only shortly before 1850, there is clear evidence of success in the effort to build 'machines with machines'. A number of so-called machine tools - lathes, planers, drills, cutters - gained the degree of accuracy needed to produce larger series of interchangeable parts. But even these standardization of parts did not mean the end of the individual craftsmanship in the machine industry." [1]

Textile industry economic sector

The textile industry is primarily concerned with the design, production and distribution of yarn, cloth and clothing. The raw material may be natural, or synthetic using products of the chemical industry.

Machine tool Metalworking machine

A machine tool is a machine for shaping or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformation. Machine tools employ some sort of tool that does the cutting or shaping. All machine tools have some means of constraining the workpiece and provide a guided movement of the parts of the machine. Thus the relative movement between the workpiece and the cutting tool is controlled or constrained by the machine to at least some extent, rather than being entirely "offhand" or "freehand". It is a power driven metal cutting machine which assist in managing the needed relative motion between cutting tool and the job that changes the size and shape of the job material.

Interchangeable parts are parts (components) that are, for practical purposes, identical. They are made to specifications that ensure that they are so nearly identical that they will fit into any assembly of the same type. One such part can freely replace another, without any custom fitting, such as filing. This interchangeability allows easy assembly of new devices, and easier repair of existing devices, while minimizing both the time and skill required of the person doing the assembly or repair.

The first machine tools offered for sale (i.e., commercially available) were constructed by Matthew Murray in England around 1800. [2] Others, such as Henry Maudslay, James Nasmyth, and Joseph Whitworth, soon followed the path of expanding their entrepreneurship from manufactured end products and millwright work into the realm of building machine tools for sale. in the 1830s James Nasmyth had "somewhat to his surprise... discovered, that there was really a market emerging for readymade lathes, planers, drills and flat banks. That demand partly originated from the people building the Lancashire textile machinery, and partly from the new phenomenon: the railways. The fast-growing rail network had locomotives, equipped repair shops, tracks and more demands." [3]

Matthew Murray British engineer

Matthew Murray was an English steam engine and machine tool manufacturer, who designed and built the first commercially viable steam locomotive, the twin cylinder Salamanca in 1812. He was an innovative designer in many fields, including steam engines, machine tools and machinery for the textile industry.

Henry Maudslay British engineer

Henry Maudslay was an English machine tool innovator, tool and die maker, and inventor. He is considered a founding father of machine tool technology. His inventions were an important foundation for the Industrial Revolution.

James Nasmyth Scottish mechanical engineer and inventor

James Hall Nasmyth was a Scottish engineer, philosopher, artist and inventor famous for his development of the steam hammer. He was the co-founder of Nasmyth, Gaskell and Company manufacturers of machine tools. He retired at the age of 48, and moved to Penshurst, Kent where he developed his hobbies of astronomy and photography.

In the second part of the 19th century more and more machine factories were started. These companies partly grew out of iron foundries, shipyards, forges and repair shops. [4] Many production machines were sold to machine shops, where parts and consumer products were produced. Early 20th century several motorcycle and automobile manufacturers began their own machine factories.

Forge workplace of a blacksmith

A forge is a type of hearth used for heating metals, or the workplace (smithy) where such a hearth is located. The forge is used by the smith to heat a piece of metal to a temperature where it becomes easier to shape by forging, or to the point where work hardening no longer occurs. The metal is transported to and from the forge using tongs, which are also used to hold the workpiece on the smithy's anvil while the smith works it with a hammer. Sometimes, such as when hardening steel or cooling the work so that it may be handled with bare hands, the workpiece is transported to the slack tub, which rapidly cools the workpiece in a large body of water. However, depending on the metal type, it may require an oil quench or a salt brine instead; many metals require more than plain water hardening. The slack tub also provides water to control the fire in the forge.

Machine shop facility where machining is done

A machine shop is a room, building, or company where machining, a form of subtractive manufacturing, is done. In a machine shop, machinists use machine tools and cutting tools to make parts, usually of metal or plastic. A machine shop can be a small business or a portion of a factory, whether a toolroom or a production area for manufacturing. The parts produced can be the end product of the factory, to be sold to customers in the machine industry, the car industry, the aircraft industry, or others. In other cases, companies in those fields have their own machine shops.

Motorcycle two- or three-wheeled motor vehicle

A motorcycle, often called a bike, motorbike, or cycle, is a two- or three-wheeled motor vehicle. Motorcycle design varies greatly to suit a range of different purposes: long distance travel, commuting, cruising, sport including racing, and off-road riding. Motorcycling is riding a motorcycle and related social activity such as joining a motorcycle club and attending motorcycle rallies.

Nowadays, many of the contemporary machine factories are smaller in size and belong to the light or medium metal. This type of companies generally produce specific production machines and /or devices, in which fine mechanics and electronics often plays a significantly role. Some of these types of companies have been around for decades, others are constantly created.

Types of machine factories

Agricultural machine factories

German combine harvester. Claas-lexion-570-1.jpg
German combine harvester.

Agricultural machinery is machinery used in the operation of an agricultural area or farm. There is a range of machinery from tractor and to agricultural implements for soil cultivation, planting, fertilizing & pest control, irrigation, produce sorter, harvesting, hay making, loading and milking. These are produced by agricultural machinery manufacturers, and farming machines factories.

Agricultural machinery machinery used for growing food

Agricultural machinery is machinery used in farming or other agriculture. There are many types of such equipment, from hand tools and power tools to tractors and the countless kinds of farm implements that they tow or operate. Diverse arrays of equipment are used in both organic and nonorganic farming. Especially since the advent of mechanised agriculture, agricultural machinery is an indispensable part of how the world is fed.

Engine manufacturers

An engine or motor is a machine designed to convert energy into useful mechanical motion. Heat engines, including internal combustion engines and external combustion engines (such as steam engines) burn a fuel to create heat, which then creates motion. Electric motors convert electrical energy into mechanical motion, pneumatic motors use compressed air and others—such as clockwork motors in wind-up toys—use elastic energy. In biological systems, molecular motors, like myosins in muscles, use chemical energy to create motion.

Home appliance manufacturers

Kitchen appliances. Breville.jpg
Kitchen appliances.

Home appliances are electrical/mechanical machines which accomplish some household functions, such as cooking or cleaning.

This division is noticeable in the maintenance and repair of these kinds of products. Brown goods usually require high technical knowledge and skills (which get more complex with time, such as going from a soldering iron to a hot-air soldering station), while white goods may need more practical skills and "brute force" to manipulate the devices and heavy tools required to repair them.

Specific machine factories in this field are sewing machine factory, and washing machine factory.

Industrial machine manufacturers

Industrial machine manufacturers produce machine tools, production machines and other industrial equipment.

Machine tool industry

A lathe, a machine tool Conventional-lathe.jpg
A lathe, a machine tool

A machine tool builder in the broadest sense is a corporation or person that builds machine tools. In the most common (and economically significant) sense of the term, a machine tool builder is a corporation whose business is building machine tools for sale to manufacturers, who use them to manufacture products. The machine tools often make interchangeable parts, which are assembled into subassemblies or finished assemblies, ending up sold to consumers, either directly or through other businesses at intermediate links of a value-adding chain. Alternatively, the machine tools may help make molds or dies, which then make the parts for the assemblies.

Some other types

See also

Related Research Articles

Assembly line manufacturing process

An assembly line is a manufacturing process in which parts are added as the semi-finished assembly moves from workstation to workstation where the parts are added in sequence until the final assembly is produced. By mechanically moving the parts to the assembly work and moving the semi-finished assembly from work station to work station, a finished product can be assembled faster and with less labor than by having workers carry parts to a stationary piece for assembly.

Mass production production of large amounts of standardized products

Mass production, also known as flow production or continuous production, is the production of large amounts of standardized products, including and especially on assembly lines. Together with job production and batch production, it is one of the three main production methods.

Factory facility where goods are made, or processed

A factory,manufacturing plant or a production plant is an industrial site, usually consisting of buildings and machinery, or more commonly a complex having several buildings, where workers manufacture goods or operate machines processing one product into another.

Mechanization process of changing from working largely or exclusively by hand or with animals to doing that work with machinery

Mechanization is the process of changing from working largely or exclusively by hand or with animals to doing that work with machinery. In an early engineering text a machine is defined as follows:

Every machine is constructed for the purpose of performing certain mechanical operations, each of which supposes the existence of two other things besides the machine in question, namely, a moving power, and an object subject to the operation, which may be termed the work to be done.

Machines, in fact, are interposed between the power and the work, for the purpose of adapting the one to the other.

The American system of manufacturing was a set of manufacturing methods that evolved in the 19th century. The two notable features were the extensive use of interchangeable parts and mechanization for production, which resulted in more efficient use of labor compared to hand methods. The system was also known as armory practice because it was first fully developed in armories, namely, the United States Armories at Springfield in Massachusetts and Harpers Ferry in Virginia, inside contractors to supply the United States Armed Forces, and various private armories. The name "American system" came not from any aspect of the system that is unique to the American national character, but simply from the fact that for a time in the 19th century it was strongly associated with the American companies who first successfully implemented it, and how their methods contrasted with those of British and continental European companies. In the 1850s, the "American system" was contrasted to the British factory system which had evolved over the previous century. Within a few decades, manufacturing technology had evolved further, and the ideas behind the "American" system were in use worldwide. Therefore, in manufacturing today, which is global in the scope of its methods, there is no longer any such distinction.

Production line set of sequential operations established in a factory

A production line is a set of sequential operations established in a factory where materials are put through a refining process to produce an end-product that is suitable for onward consumption; or components are assembled to make a finished article.

Line shaft power driven rotating shaft for power transmission

A line shaft is a power driven rotating shaft for power transmission that was used extensively from the Industrial Revolution until the early 20th century. Prior to the widespread use of electric motors small enough to be connected directly to each piece of machinery, line shafting was used to distribute power from a large central power source to machinery throughout a workshop or an industrial complex. The central power source could be a water wheel, turbine, windmill, animal power or a steam engine. Power was distributed from the shaft to the machinery by a system of belts, pulleys and gears known as millwork.

William Mason (locomotive builder) American mechanical engineer

William Mason was a master mechanical engineer and builder of textile machinery and railroad steam locomotives. He founded Mason Machine Works of Taunton, Massachusetts. His company was a significant supplier of locomotives and rifles for the Union Army during the American Civil War. The company also later produced printing presses.

Manufacturing Engineering is a branch of professional engineering that shares many common concepts and ideas with other fields of engineering such as mechanical, electrical and industrial engineering. Manufacturing engineering requires the ability to plan the practices of manufacturing; to research and to develop tools, processes, machines and equipment; and to integrate the facilities and systems for producing quality products with the optimum expenditure of capital.

REMA S.A. is a manufacturer of machines for processing wood and wood-based materials, located in Warsaw, Poland. The company produces circular sawing machines especially designed for sawing boards for the furniture industry. The company’s headquarters is in the town of Reszel.

A fractional-horsepower motor (FHP) is an electric motor with a rated output power of 746.9 or 746 Watts or less. There is no defined minimum output, however, it is generally accepted that a motor with a frame size of less than 35mm square can be referred to as a 'micro-motor'.

P&H Mining

P&H Mining Equipment designs, builds and supports a line of drilling and material handling machinery marketed under the "P&H" trademark and applied to minerals and energy surface mining operations worldwide. The firm is an operating subsidiary of Joy Global Inc. In 2017 Joy Global Inc. was acquired by Komatsu Limited of Tokyo, Japan and is now known as Komatsu Mining Corporation and operate as a subsidiary of Komatsu.

Syracuse (manufactured products)

In the 1830s, practically all there was in the Syracuse, New York area, outside of the salt works, were 24 manufacturing establishments including a flouring mill, two carriage shops, a planing mill, tin shop, two leather manufacturers, three machine shops, a soap and candle factory, one brewery, one distillery, three marble shops and a boat yard.

In the 19th century Białystok was an important center for light industry and was the reason for the substantial growth of the city's population. The tradition continued with many garment factories established in the 20th century, such as Fasty in the district of Bacieczki. However, after the fall of communism in 1989 many of these factories faced severe problems and subsequently closed down.

Industrial and Production Engineering (IPE) is an interdisciplinary engineering discipline that includes manufacturing technology, engineering sciences, management science, and optimization of complex processes, systems, or organizations. It is concerned with the understanding and application of Engineering Procedures in Manufacturing Processes and Production Methods. Industrial Engineering dates back all the way to the industrial revolution, initiated in 1700s by Sir Adam Smith, Henry Ford, Eli Whitney, Frank Gilbreth and Lilian Gilbreth, Henry Gantt, F.W. Taylor, etc. After the 1970s, industrial and production engineering developed worldwide and started to widely use automation and robotics. Industrial and production Engineering includes three areas: Mechanical Engineering, Industrial Engineering, and Management Science. The main objective for people within this discipline is to improve efficiency, drive up effectiveness of manufacturing, quality control, and to reduce cost while making their products more attractive and marketable. Industrial engineering is concerned with the development, improvement, and implementation of integrated systems of people, money, knowledge, information, equipment, energy, materials, as well as analysis and synthesis. The principles of IPE include mathematical, physical and social sciences and methods of engineering design to specify, predict, and evaluate the results to be obtained from the systems or processes currently in place or being developed. The target of production engineering is to complete the production process in the smoothest, most-judicious and most-economic way. Production engineering also overlaps substantially with manufacturing engineering and industrial engineering. The concept of production engineering is interchangeable with manufacturing engineering.

Ministry of Industry (Myanmar)

The Ministry of Industry is a ministry in the Government of Myanmar that produces consumer products such as pharmaceuticals & foodstuffs, textiles, ceramics, paper & chemical products, home utilities and construction materials, assorted types of vehicles, earth-moving equipment, diesel engines, automotive parts, turbines & generators, CNC machines, transformers, solar-used products, agricultural machines, rubber & tires etc.

Machine industry

The machine industry or machinery industry is a subsector of the industry, that produces and maintains machines for consumers, the industry, and most other companies in the economy.

JSC Russian Machines

Russian Machines is a Russian conglomerate that consists of industrial and engineering divisions. The group currently operates 27 plants throughout 12 regions in Russia and produces mechanical engineering products including motor vehicles, car parts, rail cars, aircraft, farming and construction equipment. Russian Machines was established in 2011 from a group of industrial assets owned by Basic Element, a Russian industrial group which wholly owns Russian Machines.

References

  1. 1 2 3 Lintsen (1993, p. 38).
  2. Moore 1970.
  3. Lintsen (1993, p. 38-39)
  4. Lintsen (1993, p. 41)

Further reading

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