Malt

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A handful of malted barley, the white sprouts visible Grunmalz.jpg
A handful of malted barley, the white sprouts visible
Beer malt varieties from Bamberg, Germany Malzsorten.jpg
Beer malt varieties from Bamberg, Germany

Malt is any cereal grain that has been made to germinate by soaking in water and then stopped from germinating further by drying with hot air, a process known as "malting". [1] [2] [3] [4] Malted grain is used to make beer, whisky, malted milk, malt vinegar, confections such as Maltesers and Whoppers, flavored drinks such as Horlicks, Ovaltine, and Milo, and some baked goods, such as malt loaf, bagels, and Rich Tea biscuits. Malted grain that has been ground into a coarse meal is known as "sweet meal". [5] [6]

Contents

Malting grain develops the enzymes (α-amylase, β-amylase) required for modifying the grains' starches into various types of sugar, including monosaccharide glucose, disaccharide maltose, trisaccharide maltotriose, and higher sugars called maltodextrines. It also develops other enzymes, such as proteases, that break down the proteins in the grain into forms that can be used by yeast. The point at which the malting process is stopped affects the starch-to-enzyme ratio, and partly converted starch becomes fermentable sugars.

Malt also contains small amounts of other sugars, such as sucrose and fructose, which are not products of starch modification, but which are already in the grain. Further conversion to fermentable sugars is achieved during the mashing process.

Malted barley Malt en grain.JPG
Malted barley

Various cereals are malted, though barley is the most common. A high-protein form of malted barley is often a label-listed ingredient in blended flours typically used in the manufacture of yeast bread and other baked goods. [7] The term "malt" refers to several products of the process: the grains to which this process has been applied, for example, malted barley; the sugar, heavy in maltose, derived from such grains, such as the baker's malt used in various breakfast cereals; single malt whisky, often called simply "single malt"; or a product based on malted milk, similar to a malted milkshake (i.e. "malts").

History and traditional usage

Samanu decorated with pistachio Samanu for 7 sin.jpg
Samanu decorated with pistachio

Malted grains have probably been used as an ingredient of beer since ancient times, for example in Egypt (Ancient Egyptian cuisine), Sumer, and China.

In Persian countries, a sweet paste made entirely from germinated wheat is called samanū (Persian : سمنو) in Iran, samanak (Persian : سمنک) in Afghanistan, (Tajik : суманак); (Uzbek Latin : sumalak) or sümölök (Kyrgyz : сүмөлөк), which is prepared for Nowruz (Persian new year celebration) in a large pot (like a kazan). A plate or bowl of samanu is a traditional component of the Haft sin table symbolising affluence. Traditionally, women have a special party to prepare it during the night, and cook it from late in the evening until the daylight, singing related songs. In Tajikistan and Afghanistan, they sing: Samanak dar Jūsh u mā Kafcha zanēm – Dīgarān dar Khwāb u mā Dafcha zanēm [8] [9] (meaning: "Samanak is boiling and we are stirring it, others are asleep and we are playing daf"). In modern times, making samanu can be a family gathering. It originally comes from the Great Persian Empire.[ citation needed ]

Mämmi , or Easter Porridge, is a traditional Finnish Lenten food. Cooked from rye malt and flour, mämmi has a great resemblance (in the recipe, color, and taste) to samanū. Today, this product is available in shops from February until Easter. A (nonrepresentative) survey in 2013 showed that almost no one cooks mämmi at home in modern-day Finland. [10]

Malting

Barley is spread out on the floor of a malthouse during a traditional malting process. Highland park malting floor.jpg
Barley is spread out on the floor of a malthouse during a traditional malting process.

Malting is the process of converting barley or other cereal grains into malt for use in brewing, distilling, or foods, and takes place in a maltings, sometimes called a malthouse, or a malting floor. The cereal is spread out on the malting floor in a layer of 8 to 12 centimetres (3 to 4+12 inches) depth. [11]

Drying
The malting process starts with drying the grains to a moisture content below 14% and then storing for around six weeks to overcome seed dormancy.
Steeping
When ready, the grain is immersed or steeped in water two or three times for two or three days to allow the grain to absorb moisture and to start to sprout.
Germination
When the grain has a moisture content of around 46%, it is transferred to the malting or germination floor, where it is constantly turned over for about four to six days while it is air-dried. [12]
Pre-toasting
The grain at this point, called "green malt", is then dried and toasted in an oven (or kiln) to the desired color and specification. [13] Malts range in color from very pale through crystal and amber to chocolate or black malts. [14]
Smoking
The sprouted grain is then further dried and smoked by spreading it on a perforated wooden floor. Smoke coming from an oasting fireplace (via smoke channels) is then used to heat the wooden floor and the sprouted grains. The temperature is usually around 55 °C (131 °F).

A "maltings" is typically a long, single-storey building with a floor that slopes slightly from one end of the building to the other. Floor maltings began to be phased out in the 1940s in favor of "pneumatic plants", where large industrial fans are used to blow air through the germinating grain beds and to pass hot air through the malt being kilned. Like floor maltings, these pneumatic plants use batch processes, but of considerably greater size, typically 100-ton batches compared with 20-ton batches floor maltings.

As of 2014, the largest malting operation in the world was Malteurop, which operates in 14 countries. [15]

Production

Barley is the most commonly malted grain, in part because of its high content of enzymes, though wheat, rye, oats, rice, and corn are also used. [16] Also very important is the retention of the grain's husk, even after threshing, unlike the bare seeds of threshed wheat or rye. This protects the growing acrospire (developing plant embryo) from damage during malting, which can easily lead to mold growth; it also allows the mash of converted grain to create a filter bed during lautering.

Malts

Diastatic and nondiastatic

As all grains sprout, natural enzymes within the grain break down the starch of which the grain is composed into simpler sugars, which taste sweet and are easier for yeast to use as food. Malt with active enzymes is called "diastatic malt". Malt with inactive enzymes is called "nondiastatic malt". The enzymes are deactivated by heating the malt.

Base and specialty

Malt is often divided into two categories by brewers: base malts and specialty malts.

Base malts have enough diastatic power to convert their own starch and usually, that of some amount of starch from unmalted grain, called adjuncts.

Specialty malts have little diastatic power, but provide flavor, color, or "body" (viscosity) to the finished beer. Specialty caramel or crystal malts have been subjected to heat treatment to convert their starches to sugars nonenzymatically.[ citation needed ] Within these categories is a variety of types distinguished largely by the kilning temperature.

Two-row and six-row

In addition, barley malts are distinguished by the two major cultivar types of barley used for malting, two-row, and six-row. [17] [18]

Malt extract

Homebrewing malt extracts: liquid (left) and spray-dried (right) Homebrew Malt Extract.jpg
Homebrewing malt extracts: liquid (left) and spray-dried (right)
Barley malt syrup (LME) being added to flour in a bagel recipe Malt syrup.jpg
Barley malt syrup (LME) being added to flour in a bagel recipe

Malt extract, also known as extract of malt, is a sweet, treacle-like substance used as a dietary supplement. [19] It was popular in the first half of the 20th century as a nutritional enhancer for the children of the British urban working class, whose diet was often deficient in vitamins and minerals. Children were given cod liver oil for the same reason, but it proved so unpalatable that it was combined with extract of malt to produce "Malt and Cod-Liver Oil."

The 1907 British Pharmaceutical Codex 's instructions for making a nutritional extract of malt do not include a mashout at the end of extraction and include the use of lower mash temperatures than is typical with modern beer-brewing practices. The Codex indicates that diastatic activity is to be preserved by the use of temperatures not exceeding 55 °C (131 °F).

Malt extract production

Malt extract is frequently used in the brewing of beer. Its production begins by germinating barley grain in a process known as malting, which consists of immersing the barley in water to encourage it to sprout, then drying it to halt the progress when the sprouting begins. The drying step stops the sprouting, but the enzymes remain active due to the low temperatures used in base malt production. [20] In one before-and-after comparison, malting decreased barley's extractable starch content by about 7% on a dry matter basis and turned that portion into various other carbohydrates. [21]

1897 Pabst Malt Extract ad Pabst Malt Extract Advertisement 1897.jpg
1897 Pabst Malt Extract ad

In the next step, brewers use a process called mashing to extract the sugars. Brewers warm cracked malt in temperature-modulated water, activating the enzymes, [22] which cleave more of the malt's remaining starch into various sugars, the largest percentage of which is maltose. [21] Modern beer-mashing practices typically include high enough temperatures at mash-out to deactivate remaining enzymes, thus it is no longer diastatic. The liquid produced from this, wort, is then concentrated by using heat or a vacuum procedure to evaporate water [19] from the mixture. The concentrated wort is called malt extract.

Malt extract types

Two forms of malt extract are used by brewers: liquid malt extract (LME), containing about 20% water, and dry malt extract (DME), dehydrated to 2% water. LME is a thick syrup that typically gives off more pleasant flavors than its counterpart, while DME provides better consistency in color. When using large amounts of extract, LME is typically used because its ability to dissolve in boiling temperatures, whereas DME can clump up and become difficult to liquefy. [23] LME is also sold in jars as a consumer product.

Research

Scientists aim to discover what happens inside barley grains as they become malted to help plant breeders produce better malting barley for food and beverage products. The United States Agricultural Research Service scientists are interested in specialized enzymes called serine-class proteases [24] that digest beta-amylases, which convert carbohydrates into "simple sugars" during the sprouting process. [25] The enzyme also breaks down stored proteins into their amino-acid derivatives. The balance of proteins and carbohydrates broken down by the enzyme affects the malt's flavor.

Enzyme-rich malt extract

Enzyme-rich malt extract (ERME) is a specialised form of barley malt extract (marketed by Ateria Health [26] ), that has undergone preparation to activate the natural amylase and glucanase enzymes in the grain. Initially researched as an equine food supplement, [27] [28] pilot studies using ERME as a human food supplement have suggested that it could potentially improve the symptoms of Irritable Bowel Syndrome (IBS) and chronic constipation, [29] due to the way it can break down carbohydrates in the small intestine that IBS has been found to hinder. [30] However further research is ongoing to fully prove this link. [31] [32]

See also

Related Research Articles

<span class="mw-page-title-main">Brewing</span> Process in beer production

Brewing is the production of beer by steeping a starch source in water and fermenting the resulting sweet liquid with yeast. It may be done in a brewery by a commercial brewer, at home by a homebrewer, or communally. Brewing has taken place since around the 6th millennium BC, and archaeological evidence suggests that emerging civilizations, including ancient Egypt, China, and Mesopotamia, brewed beer. Since the nineteenth century the brewing industry has been part of most western economies.

<span class="mw-page-title-main">Amylase</span> Class of enzymes

An amylase is an enzyme that catalyses the hydrolysis of starch into sugars. Amylase is present in the saliva of humans and some other mammals, where it begins the chemical process of digestion. Foods that contain large amounts of starch but little sugar, such as rice and potatoes, may acquire a slightly sweet taste as they are chewed because amylase degrades some of their starch into sugar. The pancreas and salivary gland make amylase to hydrolyse dietary starch into disaccharides and trisaccharides which are converted by other enzymes to glucose to supply the body with energy. Plants and some bacteria also produce amylase. Specific amylase proteins are designated by different Greek letters. All amylases are glycoside hydrolases and act on α-1,4-glycosidic bonds.

<span class="mw-page-title-main">Homebrewing</span> Small scale brewing of beer, mead, ciders

Homebrewing is the brewing of beer or other alcoholic beverages on a small scale for personal, non-commercial purposes. Supplies, such as kits and fermentation tanks, can be purchased locally at specialty stores or online. Beer was brewed domestically for thousands of years before its commercial production although its legality has varied according to local regulation. Homebrewing is closely related to the hobby of home distillation, the production of alcoholic spirits for personal consumption, but home distillation is generally more tightly regulated.

<span class="mw-page-title-main">Sprouting</span> Practice of germinating seeds to be eaten raw or cooked

Sprouting is the natural process by which seeds or spores germinate and put out shoots, and already established plants produce new leaves or buds, or other structures experience further growth.

<span class="mw-page-title-main">Mashing</span> Combining a mix of grains with water and heating the mixture

In brewing and distilling, mashing is the process of combining a mix of ground grains – typically malted barley with supplementary grains such as corn, sorghum, rye, or wheat with water and then heating the mixture. Mashing allows the enzymes in the malt to break down the starch in the grain into sugars, typically maltose to create a malty liquid called wort.

<span class="mw-page-title-main">Brown rice syrup</span> Sweetener derived from rice

Brown rice (malt) syrup, also known as rice syrup or rice malt, is a sweetener which is rich in compounds categorized as sugars and is derived by steeping cooked rice starch with saccharifying enzymes to break down the starches, followed by straining off the liquid and reducing it by evaporative heating until the desired consistency is reached. The enzymes used in the saccharification step are supplied by an addition of sprouted barley grains to the rice starch or by adding bacterial- or fungal-derived purified enzyme isolates.

<span class="mw-page-title-main">Barley malt syrup</span> Food additive

Barley malt syrup is an unrefined sweetener processed by extraction from sprouted, malted barley.

<span class="mw-page-title-main">Adjuncts</span> Unmalted grains that are used in brewing

In brewing, adjuncts are unmalted grains or grain products used in brewing beer which supplement the main mash ingredient. This is often done with the intention of cutting costs, but sometimes also to create an additional feature, such as better foam retention, flavours or nutritional value or additives. Both solid and liquid adjuncts are commonly used.

<span class="mw-page-title-main">Saison</span> Type of beer

Saison is a pale-colored ale that is highly carbonated, dry, fruity, spicy, and often bottle conditioned. It was historically brewed with low alcohol levels, but modern productions of the style have moderate to high levels of alcohol. Along with several other varieties, it is generally classified as a farmhouse ale.

<span class="mw-page-title-main">Amylolytic process</span>

Amylolytic process or amylolysis is the conversion of starch into sugar by the action of acids or enzymes such as amylase.

<span class="mw-page-title-main">Mash ingredients</span> Essential ingredients for brewing

Mash ingredients, mash bill, mashbill, or grain bill are the materials that brewers use to produce the wort that they then ferment into alcohol. Mashing is the act of creating and extracting fermentable and non-fermentable sugars and flavor components from grain by steeping it in hot water, and then letting it rest at specific temperature ranges to activate naturally occurring enzymes in the grain that convert starches to sugars. The sugars separate from the mash ingredients, and then yeast in the brewing process converts them to alcohol and other fermentation products.

°Lintner or degrees Lintner is a unit used to measure the ability of a malt to reduce starch to sugar, that is, its diastatic power. Degrees Lintner is an intensive unit, not an extensive one; it is independent of the quantity of malt used. While the measurement is applicable to any amylase, in general it refers to the combined α-amylase and β-amylase used in brewing. The term is also generalized to diastatic malt extracts and separately prepared brewing enzymes. The abbreviation °L is official, but in brewing applications it may conflict with °L used for degrees Lovibond.

Wort is the liquid extracted from the mashing process during the brewing of beer or whisky. Wort contains the sugars, the most important being maltose and maltotriose, that will be fermented by the brewing yeast to produce alcohol. Wort also contains crucial amino acids to provide nitrogen to the yeast as well as more complex proteins contributing to beer head retention and flavour.

<span class="mw-page-title-main">Korn (liquor)</span> German colorless grain spirit

Korn, also known as Kornbrand or Kornbranntwein, is a German colorless distilled beverage produced from fermented cereal grain seed. The production of Korn uses only five grains: most of the production is based on rye or wheat; barley is mainly used to obtain the required malt for the brewing process; oats and buckwheat are rarely used. The addition of food colorings, flavorings, or sweeteners is not permitted. Korn is distilled to lower alcoholic proofs and less rigorously filtered than vodka, which leaves more of the cereal grain flavor in the finished spirit.

<span class="mw-page-title-main">Triticeae glutens</span> Seed storage protein in mature wheat seeds

Gluten is the seed storage protein in mature wheat seeds. It is the sticky substance in bread wheat which allows dough to rise and retain its shape during baking. The same, or very similar, proteins are also found in related grasses within the tribe Triticeae. Seed glutens of some non-Triticeae plants have similar properties, but none can perform on a par with those of the Triticeae taxa, particularly the Triticum species. What distinguishes bread wheat from these other grass seeds is the quantity of these proteins and the level of subcomponents, with bread wheat having the highest protein content and a complex mixture of proteins derived from three grass species.

<span class="mw-page-title-main">Malt house</span> Building where cereal grain is converted into malt

A malt house, malt barn, or maltings, is a building where cereal grain is converted into malt by soaking it in water, allowing it to sprout and then drying it to stop further growth. The malt is used in brewing beer, whisky and in certain foods. The traditional malt house was largely phased out during the twentieth century in favour of more mechanised production. Many malt houses have been converted to other uses, such as Snape Maltings, England, which is now a concert hall.

<span class="mw-page-title-main">Falling number</span> Test for alpha-amylase activity in flour

The falling number (FN), also referred to as the Hagberg number or Hagberg–Perten number, is the internationally standardized and most popular method for determining sprout damage. With the falling number test, so-called weather or sprout damaged wheat or rye, which adversely affects bread-making quality, could be detected at the grain silo intake within a few minutes.

<span class="mw-page-title-main">Malting</span> Process of steeping, germinating and drying grain to convert it into malt

Malting is the process of steeping, germinating and drying grain to convert it into malt. Germination and sprouting involve a number of enzymes to produce the changes from seed to seedling and the malt producer stops this stage of the process when the required enzymes are optimal. Among other things, the enzymes convert starch to sugars such as maltose, maltotriose and maltodextrines.

<span class="mw-page-title-main">Tower brewery</span> Type of brewery building using gravity to aid liquid flow

A tower brewery is a distinct form of brewery, identified by its external buildings being arranged in the form of a vertical tower.

<span class="mw-page-title-main">Barley flour</span> Flour prepared from dried and ground barley

Barley flour is a flour prepared from dried and ground barley. Barley flour is used to prepare barley bread and other breads, such as flat bread and yeast breads.

References

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  2. "Quality Factors for Malting, Brewing and other End-uses". Oregon State University. Archived from the original on 4 October 2017. Retrieved 13 April 2007.
  3. "What is malting?" . Retrieved 6 October 2014.
  4. Kirk-Othmer Food and Feed Technology. New York: Wiley-Interscience. 2007. pp. 116–120. ISBN   978-0-470-17448-7 . Retrieved 7 July 2010.
  5. Horace Kephart (1922). Our southern highlanders (eBook ed.). New York: The Macmillan Company. p.  134 . Retrieved 10 April 2011. The sprouted corn is then dried and ground into meal. This sweet meal is then made into a mush with boiling water, and is let stand two or three days.
  6. Mills, Margaret H.; Claus, Peter J.; Diamond, Sarah (2003). South Asian folklore: an encyclopedia: Afghanistan, Bangladesh, India, Nepal, Pakistan, Sri Lanka. New York: Routledge. p. 5. ISBN   0-415-93919-4 . Retrieved 10 April 2011. The grain's own conversion of stored starch to sugar while sprouting ('malting') results in a sweet meal, which is then cooked for hours with water, oil, and additional wheat flour.
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  15. "Bad barley crop probably won't affect beer prices". Frederick News-Post . Associated Press. 4 January 2015.
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  19. 1 2 British pharmaceutical codex. Pharmaceutical Society of Great Britain. 1907. pp.  401–404. Retrieved 28 March 2011. The extract is given to children and adults for its nutritive properties. ... Extract of malt is used as a vehicle for the administration of cod-liver oil (see Extractum Malti cum Oleo Morrhuae), ...
  20. Joseph La Villa (2010). The Wine, Beer, and Spirits Handbook: A Guide to Styles and Service. John Wiley & Sons, Inc. p. 347. ISBN   978-0-470-53757-2 . Retrieved 30 March 2011. The base malt in any brewing process is called pale malt. It is dried at around 122 °F (50 °C). Specialty malts are made either by heating the barley before it is dry or by roasting the dried malt.
  21. 1 2 Stevens, Roger; Dennis E. Briggs; Chris Boulton; Brookes, Peter (2004). Brewing: science and practice. Cambridge: Woodhead. p. 123. ISBN   0-8493-2547-1 . Retrieved 29 March 2011. See tables 4.15 & 4.16
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  29. Haworth, Jordan; Bloor, Sarah; Hobson, Anthony (June 2022) [June 2022]. "P230 Open label pilot study: an enzyme-rich malt extract (ERME™) for the treatment of chronic constipation". BMJ . 71 (Suppl 1). BMJ Publishing Group Ltd and British Society of Gastroenterology: A153.1–A153. doi:10.1136/gutjnl-2022-BSG.284. S2CID   249904295.
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Further reading