Material flow management

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Material flow management (MFM) is an economic focused method of analysis and reformation of goods production and subsequent waste through the lens of material flows, incorporating themes of sustainability and the theory of a circular economy. [1] It is used in social, medical, and urban contexts. However, MFM has grown in the field of industrial ecology, combining both technical and economic approaches to minimize waste that impacts economic prosperity and the environment. [2] It has been heavily utilized by the country of Germany, but it has been applied to the industries of various other countries. [3] The material flow management process utilizes the Sankey diagram, and echoes the circular economy model, while being represented in media environments as a business model which may help lower the costs of production and waste.

Contents

An OSHA and EPA-compliant system of waste management that utilizes the principles of material flow management to conserve and limit dangerous waste ECO Funnel Family, OSHA and EPA Compliant Waste Management System, March 2013.jpg
An OSHA and EPA-compliant system of waste management that utilizes the principles of material flow management to conserve and limit dangerous waste

Context

Material flow management began as a largely academic discourse, eventually becoming an actual tool implemented by both countries and industries.

The first clear suggestion of material flow management was that of Robert A. Frosch and Nicholas E. Gallopoulos. Published in the Scientific American Journal in 1989, Frosch and Gallopoulos introduced and recommended the optimization of waste from industrial processes to then be reused for another. While lacking in detail, the analysis of material flow management continued to develop years later, with Robert Socolow and Valerie Thomas beginning to support findings with data, publishing their work in the Journal of Industrial Ecology in 1997. [4]

Material flow management was established as a policy at the 1992 Rio De Janeiro United Nations Conference on Environment and Development (UNCED), or UN "Earth Summit" Conference. The event was later credited as an advancement towards three UN treaties: Framework Convention on Climate Change, the Convention on Biological Diversity, and the Convention to Combat Desertification. [5]

Material flow management has been credited as a factor in environmental sustainability and environmental management, given its focus on responsible management of ecosystems and ecosystem services for current use, and that of future generations. [6]

Uses and applications

One of the terms used in academic and practical discussions of material flow management is "material flow analysis" (MFA), which is identified as part of the MFM process. MFA is the more target-oriented analysis of substance flow within a system of production, especially within a company. [7]

Material flow analysis is the responsibility of both organized governments and industries. [2] While policies produced by governmental bodies create a framework, the actual design and implementation are done by industries. There are several stakeholders involved in these processes. [1]

Material flow management assessment began to take country- and government-focused approaches following a 1997 publication by the World Resources Institute for the Netherlands and Germany. It displayed the total flow, soon adjusted to divide overall flows into its major constituents. [4] In 2002, the United States Environmental Protection Agency released the report, Beyond RCRA: Waste and Materials Management in the Year 2020, finding that it is time for society to shift from a waste management-focused environmental plan to a material management-focused plan. [8]

Another assessment was conducted by Taylor Searcy in 2017, revitalizing Fiji’s sustainable sea transportation industry to improve socio-economic and environmental impacts. [3]

A 2019 study of the material flow in Brazil's mortar and concrete supply chain concluded that in terms of material use efficiency, the ratio of product to material consumption results in a low score, with the most outstanding inefficient processes being quarry waste and building waste at extraction and construction sites. [9]

Government policies

The United States began seriously incorporating material flow management in its environmental policies with the Resource Conservation and Recovery Act of 1976. This gave the government the ability the control hazardous waste produced by all steps of production. Eventually, Congress helped strengthen the RCRA with the Hazardous and Solid Waste Amendments of 1984, incorporating more preventative policies. [10]

In 2006, Israel released a Sustainable Solid Waste Management Plan, outlining green goals and priorities for the country's waste system, including economic tools of execution. Policies for household recycling and waste collection separation were then solidified with the 2010 Recycling Action Plan. [11]

Korea has also introduced various policies that have executed MFM, specifically in regard to food waste. A 2005 ban on putting untreated food in landfills was followed by a 2012 ban on ocean dumping. In addition to these environmental initiatives, the country combined the economic and social aspects of MFM using food waste agreements with vital economic sectors, as well as public awareness campaigns. [11]

The Sankey Diagram created to display the thermal efficiency of Steam Engines in 1898. JIE Sankey V5 Fig1.png
The Sankey Diagram created to display the thermal efficiency of Steam Engines in 1898.

Sankey diagram

The material flow management process utilizes the Sankey diagram, and echoes the circular economy model, while being represented in media environments as a business model which may help lower the costs of production and waste. An important tool for MFM is the Sankey diagram. It was developed by Irish engineer Riall Sankey to analyze the efficiency of steam engines and has since become a tool in industrial engineering and science. [12] Sankey diagrams are a visual representation of industrial ecology. While they were mostly used in historical contexts, they are useful for assessing ecological impacts.

A diagram displaying the circular economy, where the second half has a focus on utilizing and limiting the amount of waste produced. Engineering the Circular Economy Lifecycle by Rebecca Meldrum wiki-2.png
A diagram displaying the circular economy, where the second half has a focus on utilizing and limiting the amount of waste produced.

Circular economy

A circular economy is a model of resource production and consumption in any economy that involves sharing, leasing, reusing, repairing, refurbishing, and recycling existing materials and products. The circular economy, an economic system still in the development process (not yet widely adopted), intends to model itself after the material flow management and energy models in biological systems. Focusing on society-wide benefits, it designs a system without waste or pollution and intends to keep products and materials in the system for as long as possible. Applications of the circular economy in the European Union have produced evidence of practicality, estimating that implementation in agricultural, chemical, and construction sectors could reduce up to 7.5 billion tonnes of CO2e globally. [13]

Media representation

In today's studies on the effectiveness of MFM for improving productivity, an analysis of its implementation has been debated with its correlation to government roles in environmental management. With the large spike in environmental disaster concepts regarding the depletion of resources by human activity, MFM could be interpreted as a promoter of the circular economy and an analysis of the necessity of such. [14]

In this light, MFM is being utilized as a business strategy that would be meant to optimize vertical integration of manufacturing. Companies focusing on the economics behind MFM, rather than the subject of the environmental crisis, may take note of how MFM lowers the cost of materials by creating an efficient approach to sustainability. [14]

Material flow management as a business model may appear to some to promote sustainability in the long run. However, its critics still find these two terms – MFM and sustainability – to be at a crossroads despite the vertical integration model of manufacturing showing agreement in their processes. [1]

See also

Related Research Articles

<span class="mw-page-title-main">Waste management</span> Activities and actions required to manage waste from its source to its final disposal

Waste management or waste disposal includes the processes and actions required to manage waste from its inception to its final disposal. This includes the collection, transport, treatment, and disposal of waste, together with monitoring and regulation of the waste management process and waste-related laws, technologies, and economic mechanisms.

Industrial ecology (IE) is the study of material and energy flows through industrial systems. The global industrial economy can be modelled as a network of industrial processes that extract resources from the Earth and transform those resources into by-products, products and services which can be bought and sold to meet the needs of humanity. Industrial ecology seeks to quantify the material flows and document the industrial processes that make modern society function. Industrial ecologists are often concerned with the impacts that industrial activities have on the environment, with use of the planet's supply of natural resources, and with problems of waste disposal. Industrial ecology is a young but growing multidisciplinary field of research which combines aspects of engineering, economics, sociology, toxicology and the natural sciences.

Ecological modernization is a school of thought that argues that both the state and the market can work together to protect the environment. It has gained increasing attention among scholars and policymakers in the last several decades internationally. It is an analytical approach as well as a policy strategy and environmental discourse.

The Wuppertal Institute for Climate, Environment and Energy is a German research institution for sustainability research, focusing on impacts and practical application. It explores and develops models, strategies, and instruments to support sustainable development at local, national, and international levels. Research at the Wuppertal Institute focuses on ecology and its relation to economy and society. Special emphasis is put on analyzing and supporting technological and social innovations that decouple the prosperity of economic growth from the use of natural resources. The organization's activities focus on developing transformation processes aimed at shaping a climate-friendly and resource-efficient world.

<span class="mw-page-title-main">Material efficiency</span>

Material efficiency is a description or metric ((Mp) (the ratio of material used to the supplied material)) which refers to decreasing the amount of a particular material needed to produce a specific product. Making a usable item out of thinner stock than a prior version increases the material efficiency of the manufacturing process. Material efficiency is associated with Green building and Energy conservation, as well as other ways of incorporating Renewable resources in the building process from start to finish.

Environmental accounting is a subset of accounting proper, its target being to incorporate both economic and environmental information. It can be conducted at the corporate level or at the level of a national economy through the System of Integrated Environmental and Economic Accounting, a satellite system to the National Accounts of Countries.

<span class="mw-page-title-main">Sankey diagram</span> Specific type of graphic flow diagram

Sankey diagrams are a data visualisation technique or flow diagram that emphasizes flow/movement/change from one state to another or one time to another, in which the width of the arrows is proportional to the flow rate of the depicted extensive property.

Cleaner production is a preventive, company-specific environmental protection initiative. It is intended to minimize waste and emissions and maximize product output. By analysing the flow of materials and energy in a company, one tries to identify options to minimize waste and emissions out of industrial processes through source reduction strategies. Improvements of organisation and technology help to reduce or suggest better choices in use of materials and energy, and to avoid waste, waste water generation, and gaseous emissions, and also waste heat and noise.

Material flow analysis (MFA), also referred to as substance flow analysis (SFA), is an analytical method to quantify flows and stocks of materials or substances in a well-defined system. MFA is an important tool to study the bio-physical aspects of human activity on different spatial and temporal scales. It is considered a core method of industrial ecology or anthropogenic, urban, social and industrial metabolism. MFA is used to study material, substance, or product flows across different industrial sectors or within ecosystems. MFA can also be applied to a single industrial installation, for example, for tracking nutrient flows through a waste water treatment plant. When combined with an assessment of the costs associated with material flows this business-oriented application of MFA is called material flow cost accounting. MFA is an important tool to study the circular economy and to devise material flow management. Since the 1990s, the number of publications related to material flow analysis has grown steadily. Peer-reviewed journals that publish MFA-related work include the Journal of Industrial Ecology, Ecological Economics, Environmental Science and Technology, and Resources, Conservation, and Recycling.

Material flow accounting (MFA) is the study of material flows on a national or regional scale. It is therefore sometimes also referred to as regional, national or economy-wide material flow analysis.

<span class="mw-page-title-main">Industrial symbiosis</span>

Industrial symbiosis a subset of industrial ecology. It describes how a network of diverse organizations can foster eco-innovation and long-term culture change, create and share mutually profitable transactions—and improve business and technical processes.

<span class="mw-page-title-main">Ecological design</span> Design approach sensitive to environmental impacts

Ecological design or ecodesign is an approach to designing products and services that gives special consideration to the environmental impacts of a product over its entire lifecycle. Sim Van der Ryn and Stuart Cowan define it as "any form of design that minimizes environmentally destructive impacts by integrating itself with living processes." Ecological design can also be defined as the process of integrating environmental considerations into design and development with the aim of reducing environmental impacts of products through their life cycle.

The establishment of industrial ecology as field of scientific research is commonly attributed to an article devoted to industrial ecosystems, written by Frosch and Gallopoulos, which appeared in a 1989 special issue of Scientific American. Industrial ecology emerged from several earlier ideas and concepts, some of which date back to the 19th century.

Urban metabolism (UM) is a model to facilitate the description and analysis of the flows of the materials and energy within cities, such as undertaken in a material flow analysis of a city. It provides researchers with a metaphorical framework to study the interactions of natural and human systems in specific regions. From the beginning, researchers have tweaked and altered the parameters of the urban metabolism model. C. Kennedy and fellow researchers have produced a clear definition in the 2007 paper The Changing Metabolism of Cities claiming that urban metabolism is "the sum total of the technical and socio-economic process that occur in cities, resulting in growth, production of energy and elimination of waste." With the growing concern of climate change and atmospheric degradation, the use of the urban metabolism model has become a key element in determining and maintaining levels of sustainability and health in cities around the world. Urban metabolism provides a unified or holistic viewpoint to encompass all of the activities of a city in a single model.

<span class="mw-page-title-main">Circular economy</span> Production model to minimise wastage and emissions

A circular economy is a model of resource production and consumption in any economy that involves sharing, leasing, reusing, repairing, refurbishing, and recycling existing materials and products for as long as possible. The concept aims to tackle global challenges such as climate change, biodiversity loss, waste, and pollution by emphasizing the design-based implementation of the three base principles of the model. The main three principles required for the transformation to a circular economy are: designing out waste and pollution, keeping products and materials in use, and regenerating natural systems. CE is defined in contradistinction to the traditional linear economy.

Resource recovery is using wastes as an input material to create valuable products as new outputs. The aim is to reduce the amount of waste generated, thereby reducing the need for landfill space, and optimising the values created from waste. Resource recovery delays the need to use raw materials in the manufacturing process. Materials found in municipal solid waste, construction and demolition waste, commercial waste and industrial wastes can be used to recover resources for the manufacturing of new materials and products. Plastic, paper, aluminium, glass and metal are examples of where value can be found in waste.

<span class="mw-page-title-main">Eco-economic decoupling</span> Concept for economic growth without environmental damage

In economic and environmental fields, decoupling refers to an economy that would be able to grow without corresponding increases in environmental pressure. In many economies, increasing production (GDP) raises pressure on the environment. An economy that would be able to sustain economic growth while reducing the amount of resources such as water or fossil fuels used and delink environmental deterioration at the same time would be said to be decoupled. Environmental pressure is often measured using emissions of pollutants, and decoupling is often measured by the emission intensity of economic output.

Eco-industrial development (EID) is a framework for industry to develop while reducing its impact on the environment. It uses a closed loop production cycle to tackle a broad set of environmental challenges such as soil and water pollution, desertification, species preservation, energy management, by-product synergy, resource efficiency, air quality, etc.

Sustainable Materials Management is a systemic approach to using and reusing materials more productively over their entire lifecycles. It represents a change in how a society thinks about the use of natural resources and environmental protection. By looking at a product's entire lifecycle new opportunities can be found to reduce environmental impacts, conserve resources, and reduce costs.

A circular economy is an alternative way countries manage their resources, in which usage of products in the traditional linear make, use, and dispose method is not implemented. Instead, resources are used for their maximum utility throughout their life cycle and regenerated in a cyclical pattern minimizing waste. They strive to create economic development through environmental and resource protection. The ideas of a circular economy were officially adopted by China in 2002, when the 16th National Congress of the Chinese Communist Party legislated it as a national endeavor though the various sustainability initiatives which were implemented in the previous decades starting in 1973. China adopted the circular economy due to the environmental damage and resource depletion that was occurring from going through its industrialization process. China is currently a world leader in the production of resources, where it produces 46% of the world's aluminum, 50% of steel and 60% of cement, while it has consumed more raw materials than all the countries a part of the Organisation for Economic Co-operation and Development (OECD) combined. In 2014, China created 3.2 billion tonnes of industrial solid waste, where 2 billion tonnes were recovered using recycling, incineration, reusing and composting. By 2025, China is anticipated to produce up to one quarter of the world's municipal solid waste.

References

  1. 1 2 3 Wagner, Bernd; Enzler, Stefan, eds. (2006). "Material Flow Management". Sustainability and Innovation. doi:10.1007/3-7908-1665-5. ISBN   3-7908-1591-8.
  2. 1 2 Allesch, Astrid; Brunner, Paul H. (October 2015). "Material Flow Analysis as a Decision Support Tool for Waste Management: A Literature Review". Journal of Industrial Ecology. 19 (5): 753–764. doi:10.1111/jiec.12354. ISSN   1088-1980.
  3. 1 2 Searcy, Taylor (2017-09-01). "Bridging islands and calming seas: A material flow management approach to sustainable sea transportation for Fiji's lower southern Lau islands". Marine Policy. 83: 221–229. doi:10.1016/j.marpol.2017.06.001. hdl: 10367/7746 . ISSN   0308-597X.
  4. 1 2 Graedel, Thomas E. (2019-11-05). "Material Flow Analysis from Origin to Evolution". Environmental Science & Technology. 53 (21): 12188–12196. doi:10.1021/acs.est.9b03413. ISSN   0013-936X.
  5. "Rio Earth Summit - 30 years on: Imperial and UN experts reflect on landmark meet | Imperial News | Imperial College London". Imperial News. 2022-05-20. Retrieved 2024-04-09.
  6. Patterson, Nicholas (2024-01-16). "What is Environmental Sustainability? Goals with Examples". www.snhu.edu. Retrieved 2024-04-09.
  7. "Material Flow Analysis (MFCA) - Definition | iPoint-systems". iPoint. Retrieved 2024-04-09.
  8. Allen, Frederick W.; Halloran, Priscilla A.; Leith, Angela H.; Lindsay, M. Clare (October 2009). "Using Material Flow Analysis for Sustainable Materials Management: Part of the Equation for Priority Setting". Journal of Industrial Ecology. 13 (5): 662–665. doi:10.1111/j.1530-9290.2009.00168.x. ISSN   1088-1980.
  9. da Costa Reis, Daniel; Mack-Vergara, Yazmin; John, Vanderley Moacyr (December 2019). "Material flow analysis and material use efficiency of Brazil's mortar and concrete supply chain". Journal of Industrial Ecology. 23 (6): 1396–1409. doi:10.1111/jiec.12929. ISSN   1088-1980.
  10. "Summary of the Resource Conservation and Recovery Act". United States Environmental Protection Agency. 2023.
  11. 1 2 OECD (2024). OECD Environmental Performance Reviews: Chile 2024. Paris: Organisation for Economic Co-operation and Development.
  12. Schmidt, Mario (February 2008). "The Sankey Diagram in Energy and Material Flow Management: Part I: History". Journal of Industrial Ecology. 12 (1): 82–94. doi:10.1111/j.1530-9290.2008.00004.x. ISSN   1088-1980.
  13. Heck, Peter (2021), Weith, Thomas; Barkmann, Tim; Gaasch, Nadin; Rogga, Sebastian (eds.), "Small-Scale System Solutions—Material Flow Management (MFM) in Settlements (Water, Energy, Food, Materials)", Sustainable Land Management in a European Context: A Co-Design Approach, Human-Environment Interactions, vol. 8, Cham: Springer International Publishing, pp. 269–289, doi: 10.1007/978-3-030-50841-8_14 , ISBN   978-3-030-50841-8
  14. 1 2 "Material Flow Analysis in Manufacturing Improves Production and Efficiency". resources.pcb.cadence.com. 2020-10-23. Retrieved 2024-04-09.
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