Rodney D. Bagley (October 2, 1934-April 13, 2023) was an engineer and co-inventor of the catalytic converter.
Rodney Bagley was born in Ogden, Utah, on 2 October 1934. He earned a B.S. in geological engineering in 1960, and a PhD in ceramic engineering in 1964, both from the University of Utah. He worked for Corning Incorporated from 1963 until his retirement in 1994, researching unique ceramic materials. Bagley is a Corning Research fellow, an American Ceramic Society fellow, and recipient of the Geijsbeck Award (1985) and the International Ceramics Prize (1996). He was inducted into the National Inventors Hall of Fame in 2002. [1]
The Clean Air Act (1970) set new standards for automotive emissions. Bagley, as part of a Corning team that also included Irwin Lachman and geologist Ronald Lewis, invented the core, or substrate, used in modern catalytic converters. They developed the extrusion die along with a process that made a thin-walled, honeycomb cellular ceramic substrate. Thousands of cellular channels through the structure allowed for a large surface area. The inside surface area was then coated with a catalyst that reacted with pollutants, converting 95% of exhaust pollutants into harmless emissions, including carbon dioxide, nitrogen, and water vapor. A restriction of the ceramic substrate was that due to its sensitivity, only lead-free gasoline could be used. [2] Ceramic substrate technology is now used by every automotive manufacturer in the world and is credited with reducing automotive pollutants by more than three billion tons worldwide.
A catalytic converter is an exhaust emission control device which converts toxic gases and pollutants in exhaust gas from an internal combustion engine into less-toxic pollutants by catalyzing a redox reaction. Catalytic converters are usually used with internal combustion engines fueled by gasoline or diesel, including lean-burn engines, and sometimes on kerosene heaters and stoves.
Corning Incorporated is an American multinational technology company that specializes in specialty glass, ceramics, and related materials and technologies including advanced optics, primarily for industrial and scientific applications. The company was named Corning Glass Works until 1989. Corning divested its consumer product lines in 1998 by selling the Corning Consumer Products Company subsidiary to Borden.
An oxygen sensor (or lambda sensor, where lambda refers to air–fuel equivalence ratio, usually denoted by λ) or probe or sond, is an electronic device that measures the proportion of oxygen (O2) in the gas or liquid being analyzed.
Cordierite (mineralogy) or iolite (gemology) is a magnesium iron aluminium cyclosilicate. Iron is almost always present, and a solid solution exists between Mg-rich cordierite and Fe-rich sekaninaite with a series formula: (Mg,Fe)2Al3(Si5AlO18) to (Fe,Mg)2Al3(Si5AlO18). A high-temperature polymorph exists, indialite, which is isostructural with beryl and has a random distribution of Al in the (Si,Al)6O18 rings. Cordierite is also synthesized and used in high temperature applications such as catalytic converters and pizza stones.
Selective catalytic reduction (SCR) means of converting nitrogen oxides, also referred to as NO
x with the aid of a catalyst into diatomic nitrogen, and water. A reductant, typically anhydrous ammonia, aqueous ammonia, or a urea solution, is added to a stream of flue or exhaust gas and is reacted onto a catalyst. As the reaction drives toward completion, nitrogen, and carbon dioxide, in the case of urea use, are produced.
In materials science, a metal foam is a material or structure consisting of a solid metal with gas-filled pores comprising a large portion of the volume. The pores can be sealed or interconnected. The defining characteristic of metal foams is a high porosity: typically only 5–25% of the volume is the base metal. The strength of the material is due to the square–cube law.
Edward Nicholas Cole was an American inventor, automotive engineer and executive, widely known for leading critical projects for General Motors, including development of the Chevrolet Corvair and Chevrolet Vega; developing GM's Small Block V8 and its rotary engine, championing the catalytic converter to migrate cars from leaded gasoline, and advocating for air bags. He was President of General Motors from 1967 through 1974.
Stanley Donald Stookey was an American inventor. He had 60 patents in his name related to glass and ceramics, some patents solely his and others shared as joint patents with other inventors. His discoveries and inventions have contributed to the development of ceramics, eyeglasses, sunglasses, cookware, defense systems, and electronics.
Ceramic foam is a tough foam made from ceramics. Manufacturing techniques include impregnating open-cell polymer foams internally with ceramic slurry and then firing in a kiln, leaving only ceramic material. The foams may consist of several ceramic materials such as aluminium oxide, a common high-temperature ceramic, and gets insulating properties from the many tiny air-filled voids within the material.
Honeycomb structures are natural or man-made structures that have the geometry of a honeycomb to allow the minimization of the amount of used material to reach minimal weight and minimal material cost. The geometry of honeycomb structures can vary widely but the common feature of all such structures is an array of hollow cells formed between thin vertical walls. The cells are often columnar and hexagonal in shape. A honeycomb-shaped structure provides a material with minimal density and relative high out-of-plane compression properties and out-of-plane shear properties.
Irwin M. Lachman, is an American engineer, and is a co-inventor of the catalytic converter.
Microlith is a brand of catalytic reactor invented by engineer William C. Pfefferle.
Vladimir Haensel was an American chemical engineer who invented the platforming process - a platinum catalytic process for reforming petroleum hydrocarbons into gasoline. In addition, he was influential in the creation of catalytic converters for automobiles.
Carl Donald Keith was a chemist who was inventor of the three-way catalytic converter, which has played a dramatic role in reducing pollution from motor vehicles since their introduction in the mid-1970s.
John Joseph Mooney was an American chemical engineer who was co-inventor of the three-way catalytic converter, which has played a dramatic role in reducing pollution from motor vehicles since their introduction in the mid-1970s.
Haren S. Gandhi was an American inventor and engineer, a recipient of the U.S. National Medal of Technology and Innovation, noted for his research and inventions in the field of automotive exhaust catalysts. Gandhi was elected to the National Academy of Engineering in 1999 "for contributions to the research and development of automotive catalysts". Gandhi held 61 U.S. patents. He was also the director of chemical engineering and a Henry Ford Technical Fellow at the Ford Motor Company. President George W. Bush presented Gandhi with the National Medal of Technology and Innovation at the White House in 2003. The National Academy of Engineering called Gandhi "one of the world's foremost authorities in the area of automotive emissions control".
Bagley is a surname.
Monolithic catalyst supports are extruded structures that are the core of many catalytic converters, most diesel particulate filters, and some catalytic reactors. Most catalytic converters are used for vehicle emissions control. Stationary catalytic converters can reduce air pollution from fossil fuel power stations.
Robocasting is an additive manufacturing technique analogous to Direct Ink Writing and other extrusion-based 3D-printing techniques in which a filament of a paste-like material is extruded from a small nozzle while the nozzle is moved across a platform. The object is thus built by printing the required shape layer by layer. The technique was first developed in the United States in 1996 as a method to allow geometrically complex ceramic green bodies to be produced by additive manufacturing. In robocasting, a 3D CAD model is divided up into layers in a similar manner to other additive manufacturing techniques. The material is then extruded through a small nozzle as the nozzle's position is controlled, drawing out the shape of each layer of the CAD model. The material exits the nozzle in a liquid-like state but retains its shape immediately, exploiting the rheological property of shear thinning. It is distinct from fused deposition modelling as it does not rely on the solidification or drying to retain its shape after extrusion.
Sivanandi Rajadurai aka Mylaudy Dr. S. Rajadurai is a scientist in the field of catalysis, physical chemistry, and emission control, focused on protection of the global environment and is a corporate executive. He is the chairman and founder of the Rajadurai Foundation.