Ship model basin

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Model of Emma Maersk undergoing testing in a ship model basin Emma Maersk 2.jpg
Model of Emma Mærsk undergoing testing in a ship model basin

A ship model basin is a basin or tank used to carry out hydrodynamic tests with ship models, for the purpose of designing a new (full sized) ship, or refining the design of a ship to improve the ship's performance at sea. It can also refer to the organization (often a company) that owns and operates such a facility.

Contents

An engineering firm acts as a contractor to the relevant shipyards, and provides hydrodynamic model tests and numerical calculations to support the design and development of ships and offshore structures.

History

12 foot model hulls used by William Froude in scale model testing of stability, on display in the Science museum Boat models by William Froude.JPG
12 foot model hulls used by William Froude in scale model testing of stability, on display in the Science museum
US Experimental Model Basin, circa 1900 US Experimental Model Basin - interior view, c. 1900.jpg
US Experimental Model Basin, circa 1900

The eminent English engineer William Froude published a series of influential papers on ship designs for maximising stability in the 1860s. The Institution of Naval Architects eventually commissioned him to identify the most efficient hull shape. He validated his theoretical models with extensive empirical testing, using scale models for the different hull dimensions. He established a formula (now known as the Froude number) by which the results of small-scale tests could be used to predict the behaviour of full-sized hulls. He built a sequence of 3, 6 and (shown in the picture) 12 foot scale models and used them in towing trials to establish resistance and scaling laws. His experiments were later vindicated in full-scale trials conducted by the Admiralty and as a result the first ship model basin was built, at public expense, at his home in Torquay. Here he was able to combine mathematical expertise with practical experimentation to such good effect that his methods are still followed today. [1]

The Denny Tank, the world's first commercial testing tank. Denny Tank (24505547053).jpg
The Denny Tank, the world's first commercial testing tank.

Inspired by Froude's successful work, shipbuilding company William Denny and Brothers completed the world's first commercial example of a ship model basin in 1883. The facility was used to test models of a variety of vessels and explored various propulsion methods, including propellers, paddles and vane wheels. Experiments were carried out on models of the Denny-Brown stabilisers and the Denny hovercraft to gauge their feasibility. Tank staff also carried out research and experiments for other companies: Belfast-based Harland & Wolff decided to fit a bulbous bow on the liner Canberra after successful model tests in the Denny Tank. [2]

Test facilities

The hydrodynamic test facilities present at a model basin site include at least a towing tank and a cavitation tunnel and workshops. Some ship model basins have further facilities such as a maneuvering and seakeeping basin and an ice tank.

Towing tank

The Ocean Towing Tank - with both towing and wave making facilities - at University College London UCL OTT.jpg
The Ocean Towing Tank - with both towing and wave making facilities - at University College London
A model being tested in the Towing Tank of Newcastle University. NewcastleTowingTank.jpg
A model being tested in the Towing Tank of Newcastle University.
Cavitation tunnel of the Versuchsanstalt fur Wasserbau und Schiffbau in Berlin Berlin-tiergarten vws 20050404 p1020295.jpg
Cavitation tunnel of the Versuchsanstalt für Wasserbau und Schiffbau in Berlin
Cavitating propeller in a water tunnel experiment at the David Taylor Model Basin Cavitating-prop.jpg
Cavitating propeller in a water tunnel experiment at the David Taylor Model Basin

A towing tank is a basin, several metres wide and hundreds of metres long, equipped with a towing carriage that runs on two rails on either side. The towing carriage can either tow the model or follow the self-propelled model, and is equipped with computers and devices to register or control, respectively, variables such as speed, propeller thrust and torque, rudder angle etc. The towing tank serves for resistance and propulsion tests with towed and self-propelled ship models to determine how much power the engine will have to provide to achieve the speed laid down in the contract between shipyard and ship owner. The towing tank also serves to determine the maneuvering behaviour in model scale. For this, the self-propelled model is exposed to a series of zig-zag maneuvers at different rudder angle amplitudes. Post-processing of the test data by means of system identification results in a numerical model to simulate any other maneuver like Dieudonné spiral test or turning circles. Additionally, a towing tank can be equipped with a PMM (planar motion mechanism) or a CPMC (computerized planar motion carriage) to measure the hydrodynamic forces and moments on ships or submerged objects under the influence of oblique inflow and enforced motions. The towing tank can also be equipped with a wave generator to carry out seakeeping tests, either by simulating natural (irregular) waves or by exposing the model to a wave packet that yields a set of statistics known as response amplitude operators (acronym RAO), that determine the ship's likely real-life sea-going behavior when operating in seas with varying wave amplitudes and frequencies (these parameters being known as sea states ). Modern seakeeping test facilities can determine these RAO statistics, with the aid of appropriate computer hardware and software, in a single test.

Cavitation tunnel

A cavitation tunnel is used to investigate propellers. This is a vertical water circuit with large diameter pipes. At the top, it carries the measuring facilities. A parallel inflow is established. With or without a ship model, the propeller, attached to a dynamometer, is brought into the inflow, and its thrust and torque is measured at different ratios of propeller speed (number of revolutions) to inflow velocity. A stroboscope synchronized with the propeller speed serves to visualize cavitation as if the cavitation bubble would not move. By this, one can observe if the propeller would be damaged by cavitation. To ensure similarity to the full-scale propeller, the pressure is lowered, and the gas content of the water is controlled.

Workshops

Ship model basins manufacture their ship models from wood or paraffin with a computerized milling machine. Some of them also manufacture their model propellers. Equipping the ship models with all drives and gauges and manufacturing equipment for non-standard model tests are the main tasks of the workshops.

Maneuvering and seakeeping basin

This is a test facility that is wide enough to investigate arbitrary angles between waves and the ship model, and to perform maneuvers like turning circles, for which the towing tank is too narrow. However, some important maneuvers like the spiral test still require even more space and still have to be simulated numerically after system identification.

Ice tank

An ice tank is used to develop ice breaking vessels, this tank fulfills similar purposes as the towing tank does for open water vessels. Resistance and required engine power as well as maneuvering behaviour are determined depending on the ice thickness. Also ice forces on offshore structures can be determined. Ice layers are frozen with a special procedure to scale down the ice crystals to model scale.

Software

Additionally, these companies or authorities have CFD software and experience to simulate the complicated flow around ships and their rudders and propellers numerically. Today's state of the art does not yet allow software to replace model tests in their entirety by CFD calculations. One reason, but not the only one, is that elementization is still expensive. Also the lines design of some of the ships is carried out by the specialists of the ship model basin, either from the beginning or by optimizing the initial design obtained from the shipyard. The same applies to the design of propellers.

Examples

The ship model basins worldwide are organized in the ITTC [3] (International Towing Tank Conference) to standardize their model test procedures.

Some of the most significant ship model basins are:

Related Research Articles

<span class="mw-page-title-main">Cavitation</span> Low-pressure voids formed in liquids

Cavitation is a phenomenon in which the static pressure of a liquid reduces to below the liquid's vapour pressure, leading to the formation of small vapor-filled cavities in the liquid. When subjected to higher pressure, these cavities, called "bubbles" or "voids", collapse and can generate shock waves that may damage machinery. These shock waves are strong when they are very close to the imploded bubble, but rapidly weaken as they propagate away from the implosion. Cavitation is a significant cause of wear in some engineering contexts. Collapsing voids that implode near to a metal surface cause cyclic stress through repeated implosion. This results in surface fatigue of the metal, causing a type of wear also called "cavitation". The most common examples of this kind of wear are to pump impellers, and bends where a sudden change in the direction of liquid occurs. Cavitation is usually divided into two classes of behavior: inertial cavitation and non-inertial cavitation.

<span class="mw-page-title-main">Propeller</span> Device that transmits rotational power into linear thrust on a fluid

A propeller is a device with a rotating hub and radiating blades that are set at a pitch to form a helical spiral which, when rotated, exerts linear thrust upon a working fluid such as water or air. Propellers are used to pump fluid through a pipe or duct, or to create thrust to propel a boat through water or an aircraft through air. The blades are shaped so that their rotational motion through the fluid causes a pressure difference between the two surfaces of the blade by Bernoulli's principle which exerts force on the fluid. Most marine propellers are screw propellers with helical blades rotating on a propeller shaft with an approximately horizontal axis.

<span class="mw-page-title-main">Supercavitation</span>

Supercavitation is the use of a cavitation bubble to reduce skin friction drag on a submerged object and enable high speeds. Applications include torpedoes and propellers, but in theory, the technique could be extended to an entire underwater vessel.

In continuum mechanics, the Froude number is a dimensionless number defined as the ratio of the flow inertia to the external field. The Froude number is based on the speed–length ratio which he defined as:

<span class="mw-page-title-main">William Froude</span> British engineer and naval architect

William Froude was an English engineer, hydrodynamicist and naval architect. He was the first to formulate reliable laws for the resistance that water offers to ships and for predicting their stability.

<span class="mw-page-title-main">Bulbous bow</span> Protruding bulb at the front of a ship

A bulbous bow is a protruding bulb at the bow of a ship just below the waterline. The bulb modifies the way the water flows around the hull, reducing drag and thus increasing speed, range, fuel efficiency, and stability. Large ships with bulbous bows generally have twelve to fifteen percent better fuel efficiency than similar vessels without them. A bulbous bow also increases the buoyancy of the forward part and hence reduces the pitching of the ship to a small degree.

<span class="mw-page-title-main">Australian Maritime College</span> Maritime college in Tasmania, Australia

The Australian Maritime College (AMC) is a tertiary education institution based in Launceston, Tasmania, established by the Maritime College Act 1978 (Cth). Tertiary education is provided and organised by the University of Tasmania (UTAS) as the Australian Maritime College at the University of Tasmania (AMC@UTAS). However the college's educational curriculum is governed by the independent AMC Board. The AMC is Australia's national centre for maritime education, training and research. It has two campuses located within 50 kilometres (31 mi) of each other in Northern Tasmania, each with different facilities and residence.

<span class="mw-page-title-main">Water tunnel (hydrodynamic)</span>

A water tunnel is an experimental facility used for testing the hydrodynamic behavior of submerged bodies in flowing water. It functions similar to a recirculating wind tunnel, but uses water as the working fluid, and related phenomena are investigated, such as measuring the forces on scale models of submarines or lift and drag on hydrofoils. Water tunnels are sometimes used in place of wind tunnels to perform measurements because techniques like particle image velocimetry (PIV) are easier to implement in water. For many cases as long as the Reynolds number is equivalent, the results are valid, whether a submerged water vehicle model is tested in air or an aerial vehicle is tested in water. For low Reynolds number flows, tunnels can be made to run oil instead of water. The advantage is that the increased viscosity will allow the flow to be a faster speed for a lower Reynolds number.

<span class="mw-page-title-main">Ship motion test</span> Scale model hydrodynamic test to predict full size behaviour

In marine engineering, a ship motion test is hydrodynamic test performed with ship models for the purpose of designing a new ship, or refining the design of a ship to improve its performance at sea. Tests are carried out in a ship model basin or "towing tank". There are various types of test: the model may be towed along a straight line or circular path, and may be subjected to oscillations. Forces acting on the vessel are measured using a dynamometer. The tests may be evaluating the overall design, or focusing on the characteristics of a propeller.

<span class="mw-page-title-main">William Denny and Brothers</span>

William Denny and Brothers Limited, often referred to simply as Denny, was a Scottish shipbuilding company.

<span class="mw-page-title-main">Ship motions</span> Terms connected to the 6 degrees of freedom of motion

Ship motions are defined by the six degrees of freedom that a ship, boat or any other craft can experience.

A ship must be designed to move efficiently through the water with a minimum of external force. For thousands of years ship designers and builders of sailing vessels used rules of thumb based on the midship-section area to size the sails for a given vessel. The hull form and sail plan for the clipper ships, for example, evolved from experience, not from theory. It was not until the advent of steam power and the construction of large iron ships in the mid-19th century that it became clear to ship owners and builders that a more rigorous approach was needed.

An ice tank is a ship model basin whose purpose is to provide a physical modeling environment for the interaction of ship, structures, or sea floor with both ice and water. Ice tanks may take the form of either a towing tank or maneuvering basin.

<span class="mw-page-title-main">Maritime Research Institute Netherlands</span>

MARIN, the Maritime Research Institute Netherlands, is one of the leading institutes in the world for hydrodynamic research and maritime technology. The services incorporate a unique combination of simulation, model testing, full-scale measurements and training programmes. MARIN provides services to the shipbuilding and offshore industry and governments. Customers include commercial ship builders, fleet owners, naval architects, classification societies, oil and LNG companies and navies all over the world.

Dr. William B. Morgan is an American naval architect and renowned expert in propeller design.

<span class="mw-page-title-main">Emerson Cavitation Tunnel</span> Educational in Blyth, United Kingdom

The Emerson Cavitation Tunnel is a propeller testing facility that is part of the School of Engineering at Newcastle University.

<span class="mw-page-title-main">Ducted propeller</span> Marine propeller with a non-rotating nozzle

A ducted propeller, also known as a Kort nozzle, is a marine propeller fitted with a non-rotating nozzle. It is used to improve the efficiency of the propeller and is especially used on heavily loaded propellers or propellers with limited diameter. It was developed first by Luigi Stipa (1931) and later by Ludwig Kort (1934). The Kort nozzle is a shrouded propeller assembly for marine propulsion. The cross-section of the shroud has the form of a foil, and the shroud can offer hydrodynamic advantages over bare propellers, under certain conditions.

<span class="mw-page-title-main">Garfield Thomas Water Tunnel</span> Educational, R&D in University Park, Pennsylvania

The Garfield Thomas Water Tunnel is one of the U.S. Navy's principal experimental hydrodynamic research facilities and is operated by the Penn State Applied Research Laboratory. The facility was completed and entered operation in 1949. The facility is named after Lieutenant W. Garfield Thomas Jr., a Penn State journalism graduate who was killed in World War II. For a long time, the Garfield Thomas Water Tunnel was the largest circulating water tunnel in the world. It has been declared a historic mechanical engineering landmark by the American Society of Mechanical Engineers.

<span class="mw-page-title-main">Admiralty Experiment Works</span>

The Admiralty Experiment Works (AEW) was the British Admiralty research establishment, responsible for improving propeller design, manoeuvrability and seakeeping in Royal Navy vessels. The Experiment Works existed from 1872 to 1977 and for most of its history was based at the Haslar Gunboat Yard in Gosport, South Hampshire. It ceased independent operations in 1977, merging with the Admiralty Marine Technology Establishment and ultimately with the Defence Research Agency in the Ministry of Defence.

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