A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.
Flexible electronics, also known as flex circuits, is a technology for assembling electronic circuits by mounting electronic devices on flexible plastic substrates, such as polyimide, PEEK or transparent conductive polyester film. Additionally, flex circuits can be screen printed silver circuits on polyester. Flexible electronic assemblies may be manufactured using identical components used for rigid printed circuit boards, allowing the board to conform to a desired shape, or to flex during its use.
The James Webb Space Telescope (JWST) is a space telescope designed to conduct infrared astronomy. Its high-resolution and high-sensitivity instruments allow it to view objects too old, distant, or faint for the Hubble Space Telescope. This enables investigations across many fields of astronomy and cosmology, such as observation of the first stars and the formation of the first galaxies, and detailed atmospheric characterization of potentially habitable exoplanets.
An O-ring, also known as a packing or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a round cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, forming a seal at the interface.
Kapton is a polyimide film used in flexible printed circuits and space blankets, which are used on spacecraft, satellites, and various space instruments. Invented by the DuPont Corporation in the 1960s, Kapton remains stable across a wide range of temperatures, from 4 to 673 K. Kapton is used in electronics manufacturing, space applications, with x-ray equipment, and in 3D printing applications. Its favorable thermal properties and outgassing characteristics result in its regular use in cryogenic applications and in situations where high vacuum environments are experienced.
Polyimide is a polymer containing imide groups belonging to the class of high-performance plastics. With their high heat-resistance, polyimides enjoy diverse applications in roles demanding rugged organic materials, such as high temperature fuel cells, displays, and various military roles. A classic polyimide is Kapton, which is produced by condensation of pyromellitic dianhydride and 4,4'-oxydianiline.
Polyamide-imides are either thermosetting or thermoplastic, amorphous polymers that have exceptional mechanical, thermal and chemical resistant properties. Polyamide-imides are used extensively as wire coatings in making magnet wire. They are prepared from isocyanates and TMA in N-methyl-2-pyrrolidone (NMP). A prominent distributor of polyamide-imides is Solvay Specialty Polymers, which uses the trademark Torlon.
Engineering plastics are a group of plastic materials that have better mechanical or thermal properties than the more widely used commodity plastics.
A space blanket is an especially low-weight, low-bulk blanket made of heat-reflective thin plastic sheeting. They are used on the exterior surfaces of spacecraft for thermal control, as well as by people. Their design reduces the heat loss in a person's body, which would otherwise occur due to thermal radiation, water evaporation, or convection. Their low weight and compact size before unfurling make them ideal when space or weight are at a premium. They may be included in first aid kits and with camping equipment. Lost campers and hikers have an additional possible benefit: the shiny surface flashes in the sun, allowing its use as an improvised distress beacon for searchers and as a method of signalling over long distances to other people.
Magnet wire or enameled wire is a copper or aluminium wire coated with a very thin layer of insulation. It is used in the construction of transformers, inductors, motors, generators, speakers, hard disk head actuators, electromagnets, electric guitar pickups, and other applications that require tight coils of insulated wire.
Minco is a privately owned company with over 650 employees worldwide. Based in Fridley, Minnesota, the company designs and manufactures flexible printed circuit boards and interconnects, RTD based temperature sensors and assemblies, and thermal solutions for medical, defense, aerospace, industrial, and food service applications.
Solid is one of the four fundamental states of matter along with liquid, gas, and plasma. The molecules in a solid are closely packed together and contain the least amount of kinetic energy. A solid is characterized by structural rigidity and resistance to a force applied to the surface. Unlike a liquid, a solid object does not flow to take on the shape of its container, nor does it expand to fill the entire available volume like a gas. The atoms in a solid are bound to each other, either in a regular geometric lattice, or irregularly. Solids cannot be compressed with little pressure whereas gases can be compressed with little pressure because the molecules in a gas are loosely packed.
A thermoset polymer matrix is a synthetic polymer reinforcement where polymers act as binder or matrix to secure in place incorporated particulates, fibres or other reinforcements. They were first developed for structural applications, such as glass-reinforced plastic radar domes on aircraft and graphite-epoxy payload bay doors on the Space Shuttle.
BPDA or biphenyl-tetracarboxylic acid dianhydride is a monomer used in the production of some polyimides.
Materials for use in vacuum are materials that show very low rates of outgassing in vacuum and, where applicable, are tolerant to bake-out temperatures. The requirements grow increasingly stringent with the desired degree of vacuum to be achieved in the vacuum chamber. The materials can produce gas by several mechanisms. Molecules of gases and water can be adsorbed on the material surface. Materials may sublimate in vacuum. Or the gases can be released from porous materials or from cracks and crevices. Traces of lubricants, residues from machining, can be present on the surfaces. A specific risk is outgassing of solvents absorbed in plastics after cleaning.
In spacecraft design, the function of the thermal control system (TCS) is to keep all the spacecraft's component systems within acceptable temperature ranges during all mission phases. It must cope with the external environment, which can vary in a wide range as the spacecraft is exposed to the extreme coldness found in the shadows of deep space or to the intense heat found in the unfiltered direct sunlight of outer space. A TCS must also moderate the internal heat generated by the operation of the spacecraft it serves.
Integrated Science Instrument Module (ISIM) is a component of the James Webb Space Telescope, a large international infrared space telescope launched on 25 December 2021. ISIM is the heart of the JWST, and holds the main science payload which includes four science instruments and the fine guidance sensor.
The James Webb Space Telescope (JWST) sunshield is a passive thermal control system deployed post-launch to shield the telescope and instrumentation from the light and heat of the Sun, Earth, and Moon. By keeping the telescope and instruments in permanent shadow, it allows them to cool to their design temperature of 40 kelvins. Its intricate deployment was successfully completed on January 4, 2022, ten days after launch, when it was more than 0.8 million kilometers (500,000 mi) away from Earth.
The spacecraft bus is a carbon fibre box that houses systems of the telescope and so is the primary support element of the James Webb Space Telescope, launched on 25 December 2021. It hosts a multitude of computing, communication, propulsion, and structural components. The other three elements of the JWST are the Optical Telescope Element (OTE), the Integrated Science Instrument Module (ISIM) and the sunshield. Region 3 of ISIM is also inside the spacecraft bus. Region 3 includes the ISIM Command and Data Handling subsystem and the Mid-Infrared Instrument (MIRI) cryocooler.
The James Webb Space Telescope (JWST) is a space telescope designed primarily to conduct infrared astronomy. Its complex launch and commissioning process lasted from late 2021 until mid-2022.
