ALCO DL-109

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ALCO DL-109
Florida Sunbeam postcard.jpg
An ALCO DL-107 pictured in a publicity postcard for the NYC-SOU-SAL Florida Sunbeam
Type and origin
Power type Diesel-electric
Builder American Locomotive Company (ALCO)
ModelDL-109
Build dateDecember 1939–April 1945
Total produced74 Cab units + 4 Booster units
Specifications
Configuration:
   AAR A1A-A1A
Gauge 4 ft 8+12 in (1,435 mm) standard gauge
Trucks ALCO Trimount
Wheel diameter40 in (1,016 mm)
Minimum curve 21° (274.37 ft or 83.63 m)
Wheelbase 58 ft 4 in (17.78 m)
LengthDL-103b: 78 ft 11 in (24.05 m)
DL-105, DL-107, DL-109:74 ft 6+12 in (22.72 m)
DL-108, DL-110: 72 ft 4 in (22.05 m)
Width10 ft (3.05 m)
Height14 ft 6 in (4.42 m)
Loco weightDL-103b: 339,000 lb (154,000 kg)
DL-105, DL-107, DL-109: 331,000–357,500 lb (150,139.1–162,159.3 kilograms)
DL-108, DL-110: 300,700 lb (136,395.2 kilograms)
Fuel capacity1,200 US gal (4,500 L; 1,000 imp gal)
Prime mover DL-103b: (2) Alco 538T
DL-105, DL-107/DL-108, DL-109/DL-110: (2) Alco 539T
RPM range315–740
Engine type(2) Straight-6 Four-stroke diesel
Aspiration Turbocharger
Generator (2) GE GT-557
Traction motors Passenger: (4) GE 730
Freight: (4) GE 726
Cylinders 6
Cylinder size 12 in × 13 in (305 mm × 330 mm)
Gear ratioDL-103b: 58:25, DL-105: 71:21, DL-107: 64:19, DL-109: 58:25 (NH units 64:19) DL-108: 64:19, DL-110: 58:25
Loco brake Straight air
Train brakes Air
Performance figures
Maximum speed80–120  mph (129–193 km/h)
Power output2,000  hp (1,490 kW)
Tractive effort 56,250 lb (25,510 kg)
Career
Class MILW: 20-AP-6, NH: DER-1/b/c
LocaleU.S.A.
DispositionAll scrapped
Rebuilt Milwaukee Road #14A, "Old Maude," in 1958. Not typical of DL-109 styling, this unit was rebuilt by Milwaukee Road and resembles a contemporary Electro-Motive cab unit. Old Maude in 1958.jpg
Rebuilt Milwaukee Road #14A, "Old Maude," in 1958. Not typical of DL-109 styling, this unit was rebuilt by Milwaukee Road and resembles a contemporary Electro-Motive cab unit.

The ALCO DL-109 was one of six models of A1A-A1A diesel locomotives built to haul passenger trains by the American Locomotive Company (ALCO) between December, 1939 and April, 1945 ("DL" stands for Diesel Locomotive). They were of a cab unit design, and both cab-equipped lead A units DL-103b, DL-105, DL-107, DL-109 and cabless booster B units DL-108, DL-110 models were built. The units were styled by noted industrial designer Otto Kuhler, who incorporated into his characteristic cab (US Patent D121,219) the trademark three-piece windshield design. A total of 74 cab units and four cabless booster units were built.

Contents

History

Units #50 and #50A, the Santa Fe Railway's only DL locomotive set, lead the Super Chief during World War II. Santa Fe DL109.jpg
Units #50 and #50A, the Santa Fe Railway's only DL locomotive set, lead the Super Chief during World War II.

All models developed 2,000  hp (1,490 kW). The first unit built as ALCO Specification DL-103b was 4 ft 5 in (1.35 m) longer than the other cab units, and became Chicago, Rock Island and Pacific Railroad #624. The DL-103b had the two radiator sections positioned together at the end of the carbody, while all other units had a split radiator arrangement with one placed at the back of the unit and one situated in the middle. The DL-103b was built with twin 6-cylinder ALCO 538T diesel engines as prime movers; all other DLs in this series were built with the newer twin 6-cylinder ALCO 539T diesel engines. The DL-103b also had all-electric driven accessories, while the later models had belt-driven accessories. The differences between all subsequent models were minor. The DL-105s went to the Rock Island as #622 and GM&O #270-271. All other early customers got DL-107 cab units and DL-108 boosters until the first DL-109 was delivered to the New Haven. During the war, the Gulf, Mobile & Ohio and Southern Railway bought DL109s and the Southern bought the only DL-110. It is not known whether this is because the model was a significant improvement, was the model approved for wartime production, or both.

The New York, New Haven and Hartford Railroad received special permission from the War Production Board to purchase #0710#0759 as dual-use (passenger/freight) locomotives; they were built between 1942 and 1945. Passenger-only locomotives (including the rival EMD E6) were not approved for production until early 1945. The first ten, numbers 0700 through 0709, were delivered starting right after the attack on Pearl Harbor in December 1941 from ALCO's Schenectady factory, allowing the road to prove their freight-hauling abilities just in time. The New Haven owned the most DL-109s, rostering 60 units (of the 62 built) in 1945. The New Haven DL-109s could be found hauling passenger trains during the day and freight trains at night.

There were different classes among the New Haven units noting some differences between the manufacture of each batch. Initially, they were simply listed in two groups in the Summary of Equipment, with #0700#0709 listed separately (with a different weight and tractive effort) than the remaining DL-109 locomotives. The 9-30-1945 Summary of Equipment designates four different classes: DER-1 (Diesel-Electric Road) units #0700#0709 had the original design with a mass of vents on the roof, DER-1b (#0710#0719) were nearly identical, with square winterization hatches over the roof fan housings (which were also applied to the original units following the winter of 1941), DER-1b (#0720#0729) and DER-1c (#0730#0759) all had simplified rooflines, and other minor variations in appearance.

The classes would remain the same until the start of an extensive rebuilding program. In the 6-30-1949 Summary of Equipment the class designations were adjusted into three classes: DER-1a (#0700#0709), DER-1b (#0710#0749) and DER-1c (#0750#0759). The class was rebuilt from 1949 to 1951, replacing the plywood sides, removing the decorative side windows in favor of a steel screen, and several other changes, with only #0740 retaining its original appearance after being rebuilt.

Two DL-109s received a special rebuild c1953 to make them able to "MU" (multiple unit) with more than one other unit; originally, they only had the MU cables on the rear, meaning that only a back-to-back pair could be made. The two special units had cables put on the front so they could be used to make a 3-unit set for longer trains. #0727 had the nose rebuilt with an access door, raising the headlight and changing the contour of the nose.

In the Winter of 1953 to 1954 New Haven A-A-A units #0720-0722 with #0721 in the lead could be seen in far northern Maine on the Bangor and Aroostook Railroad, helping haul massive tonnage of potatoes, usually in the now-famous red white and blue "State of Maine" products reefers. These were leased by The BAR.

The DL-109s eventually ran their last miles in the late 1950s in local commuter service around Boston. One special unit was retained through the 1960s in Boston as a power plant; #0716 was converted in late 1958 to produce power for a test third rail in Boston, only having a single 539T prime mover. Eventually #PP716 became the last DL-109 on the face of the earth and fell to the scrappers torch under the Penn Central at Dover Street Yard in Boston, in August 1970.

The DL-109s of the other railroads were primarily scrapped during the 1950s. The Rock Island had rival builder EMD repower their newest, the #621, with dual V12 567B engines but this does not seem to have extended its career greatly. The Chicago and North Western retired its DL-107 in 1954 after it developed a cracked frame after a derailment on a turntable.

The units on the Milwaukee logged over 3 million miles by 1953, and were overhauled. The electric motors and prime movers were sent to ALCO for rebuilding, and the shopmen at the Milwaukee Road's Menomonee Valley shops rebuilt the locomotives. They came out of the shops with facelifts, with the addition of EMD bulldog noses, and changed appearance, which made them look like an EMD locomotive. The units then worked on secondary lines to Canton, South Dakota, Green Bay, Wisconsin, and Madison-Chicago trains until retirement; #14B was finally scrapped at Jones Island in Milwaukee in May 1964. None have been preserved.

Units produced

A units (cabs)

RailroadQuantityRoad numbersModel
Atchison, Topeka and Santa Fe Railway 150DL-107
Chicago, Milwaukee, St. Paul and Pacific Railroad 214A, 14BDL-107
Chicago and North Western Railway 15007ADL-107
Chicago, Rock Island and Pacific Railroad 1624DL-103b
Chicago, Rock Island and Pacific Railroad 1622DL-105
Chicago, Rock Island and Pacific Railroad 2621, 623DL-107
Gulf, Mobile and Ohio Railroad 2270, 271DL-105
Gulf, Mobile and Ohio Railroad 1272DL-109
New York, New Haven and Hartford Railroad 6007000759DL-109
Cincinnati, New Orleans & Texas Pacific (Southern Railway)26400, 6401DL-107
Southern Railway 12904DL-109

B units (cabless boosters)

RailroadQuantityRoad numbersModel
Atchison, Topeka and Santa Fe Railway 150ADL-108
Cincinnati, New Orleans & Texas Pacific (Southern Railway)26425, 6426DL-108
Southern Railway 12954DL-110

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References