Bauer Kompressoren

Last updated
Bauer Kompressoren Gruppe
Company typeLtd. (GmbH)
IndustryMachine engineering
Founded1946
Headquarters
Munich
,
Germany
Key people
Monika Bayat, Philipp Bayat
Revenue€ 435 million
Number of employees
1350
Websitewww.bauer-kompressoren.de

Bauer Kompressoren is a company that produces compressors for air and other gasses. The company was formed in 1946 in Munich and exports 90% of their products. [1] [2]

Contents

Its products include compressors which fill breathing air cylinders and are used by fire fighters and divers, [3] air/gas processing and measurement products, natural gas and biogas filling stations and internal gas pressure injection moulding (GIT). [4] Subsidiary company Rotorcomp produces low-pressure compressors. [5]

The company headquarters is in Munich. The company and other subsidiaries were merged in 2004 under the umbrella of Bauer Comp Holding GmbH.

Corporate Structure

The family business is owner-managed by the third generation and is represented worldwide by 22 subsidiaries and 15 independent branches. [6] Bauer Kompressoren GmbH in Munich and Geretsried, Bavaria develops and produces the compression and gas measurement systems together with the other subsidiaries. Additional main development and production sites are located at the U.S. subsidiary Bauer Compressors Inc. in Norfolk, Virginia, Bauer Kompressoren Shanghai Ltd. in China, Bauer Compressors UK Ltd. in England and Bauer Compressors India Pvt. Ltd. In these subsidies, as well as the subsidies in Russia, Japan, South Korea, Australia, Italy, Spain, Austria and France, the continuous increase in added value in the local markets is part of the Group's core strategy. [7]

The business focus for the subsidiaries in Egypt, Singapore and the United Arab Emirates lie within the area of sales and service. [8]

In addition to the subsidies and independent branches, the Bauer Group claims to have a global network of around 350 sales partners and 600 service points. [9]

The purpose of the Bauer Comp Holding GmbH is to regulate the companies within the Group and focus on strategy, management, controlling and finance within these. [10]

Product Areas

Breathing Air

Compressor systems for compressing breathing air: "Verticus" and "Mini-Verticus" Verticus und Mini-Verticus.png
Compressor systems for compressing breathing air: "Verticus" and "Mini-Verticus"

Bauer Kompressoren develops and markets mobile and stationary breathing air compressors and air treatment systems. These are used for and in a variety of different field, such as but not limited to diving, fire departments, civil defence as well as medical technology and breathing air protection rooms for onshore and offshore industry. [11] The breathing air compressors are suitable for use in pressure ranges between 220 and 500 bar, with delivery capacities between a hundred and several thousand liters per minute. Bauer Kompressoren also manufactures compression systems for Nitrox, an oxygen mixture popular in diving. [12]

Furthermore, the Bauer Group develops and produces gas measurement systems which, when used, ensure that pollutant-free breathing air is filled into the breathing air cylinders. [13]

The Bauer Group is the world market leader in breathing air applications for diving. [2]

Industry

Breathing air compressor "Unicus 4i" with RFID technology. Bauer Unicus 4i.jpg
Breathing air compressor "Unicus 4i" with RFID technology.

The industrial compressors from Bauer Kompressoren, for air compression in the medium and high-pressure ranges, are suitable for pressure ranges from 25 to 500 bar (for gases, 90 to 500 bar), and for hydrogen applications, up to 900 bar. The company also builds compressors for compressing noble gases (argon, helium), protective gas (nitrogen) and hydrocarbons such as methane, nitrous oxide and mixed gases. The company also builds nitrogen generators for the extraction of N2 from the air and compression for various applications. [15] such as laser cutting, deactivating flammable media, preserving food and operating environmentally friendly "dual fuel" marine engines. [16]

The compressors from Bauer are used in various other areas from: laboratories in research institutions and universities and in clinics (medical breathing air supply systems) through to applications in the oil and gas industry, in the energy sector (e.g. in hydropower plants), in vehicles, aerospace and shipbuilding, in petrochemical and food industries and mining. [17] In addition, there are special projects such as the "waterlifting systems" for irrigation of higher agricultural areas in the India in Telangana. [18]

Bauer Compressors UK Ltd. in Great Britain specialises in the manufacturing of special systems in large projects. For example, the compressed air-powered control system for the world's largest work-ship, the Pioneering Spirit, was built by them. [19]

Natural Gas and Biogas Systems

Angela Merkel at the inauguration of a natural gas filling station from Bauer Kompressoren in Abu Dhabi in 2010. Next to her is Philipp Bayat from the Bauer Group. Angela Merkel bei der Einweihung einer Erdgastankstelle von Bauer Kompressoren in Abu Dhabi im Jahr 2010.jpg
Angela Merkel at the inauguration of a natural gas filling station from Bauer Kompressoren in Abu Dhabi in 2010. Next to her is Philipp Bayat from the Bauer Group.

Bauer produces filling stations for compressed natural gas (CNG) [21] and biogas. Since the mid-1990s, the company has built more than 1,650 CNG filling stations for natural gas vehicles for the private and public sectors worldwide. In Europe, Bauer Kompressoren is one of the market leaders in this segment. [22] Custom-made products are designed for extreme temperatures of up to ± 50 degrees Celsius. [6]

Since 2010 in Abu Dhabi, the Group and their cooperation partner ADNOC, the state oil and gas company, have been working on the developing and maintaining the Emirate's network for natural gas filling stations. [10] [23] A total of 37 natural gas filling stations were built by 2020. Further partnerships include the Air Liquide company in the biogas sector, their current project focuses on converting logistics from the company Carrefour to run on biogas [24] by working together with Southern California Gas Company and the biogas segment from E.On. [25]

Bauer Kompressoren natural gas filling station. CNG station compressor and storage unit.jpg
Bauer Kompressoren natural gas filling station.

The Bauer Group is a member of the "Wasserstoffbündnis Bayern” (Bavarian Hydrogen Alliance). [26]

Gas Injection Moulding

The double hull of the Pioneering Spirit. Pioneering Spirit (ship, 2014) 003.jpg
The double hull of the Pioneering Spirit.
Bauer "GIB 26" compressor with water cooling. 2017-04 GIB26-2 01.jpg
Bauer "GIB 26" compressor with water cooling.

Bauer is one of the manufacturers of internal gas pressure injection moulding, [27] a specialised injection moulding technique that is used, among other things, in the manufacturing of plastic parts for the automotive industry, smartphones, white label products and in various other industries, such as medical technology. In cooperation with injection moulding machine manufacturers such as Engel Austria, [28] Bauer develops control [29] and management systems, [30] [31] low-pressure and high-pressure booster systems [32] and systems for the local production of nitrogen which is used as an inert gas. [33]

History

Hans Bauer, the founder of Bauer Kompressoren. Firmengrunder Hans Bauer.png
Hans Bauer, the founder of Bauer Kompressoren.
From right to left: Heinz Bauer, Dr. Monika Bayat, daughter of Heinz Bauer, owner and managing partner, Philipp Bayat, chairman of the management. 2019 Dr Monika Bayat Heinz Bauer und Philipp Bayat .jpg
From right to left: Heinz Bauer, Dr. Monika Bayat, daughter of Heinz Bauer, owner and managing partner, Philipp Bayat, chairman of the management.

In 1946, Hans Bauer founded Bauer Kompressoren in his private home in Munich. [34]

In 1952, Bauer developed the company's first breathing air compressor. The company was advised by Jacques Yves Cousteau.

In 1976, Heinz Bauer, Hans Bauer's son, took over the management of the company. The company then established its first U.S. subsidiary, Bauer Compressors Inc. in Norfolk, Virginia.

In 1980, Bauer Kompressoren opened the first natural gas filling stations in the USA. In the same year, Bauer founded the independent subsidiary Rotorcomp Verdichter GmbH in Germany for the manufacture of screw compressors and their components.

In 2012, the company was passed on to Dr. Monika Bayat, the daughter of Heinz Bauer. Since then, she has been running the company with her husband, Philipp Bayat. [35]

Digitalisation

In 2014, the Group received the "SAP Quality Award" in the "Cloud Innovation" category for the implementation of digitisation in all the branches worldwide. [36] [37] The company's customers can use the in-house cloud to monitor and control the entire compression and gas measurement systems using applications such as "Bauer Connect IOT". [38] This data can in turn be further integrated in the production process.

Environmental Management

Since 2020, the company has been integrating its production and management processes into an existing quality management system as part of an ISO 14001 environmental management system. [39]

Research Project Support

Bauer Kompressoren supports research institutions, especially in the area of marine research, by providing free compressor systems and compressor maintenance. Research institutions and projects include the University of Rostock, [40] marine biology research as the part of the Polarstern mission, [41] the research and media ship Aldebaran and the Australian NGO "Great Barrier Reef Legacy", [42] which researches coral death on the Great Barrier Reef.

Trivia

With the air supply from Bauer Kompressoren, the Australian marine biologist Lloyd Godson was able to stay under water for 14 days and thus set a new world record. [43]

When a youth soccer team was rescued from a cave in Thailand, which attracted international attention in 2018, the breathing air supply was ensured with Bauer Kompressoren. [44]

Literature

Related Research Articles

Nitrox refers to any gas mixture composed of nitrogen and oxygen that contains less than 78% nitrogen. In the usual application, underwater diving, nitrox is normally distinguished from air and handled differently. The most common use of nitrox mixtures containing oxygen in higher proportions than atmospheric air is in scuba diving, where the reduced partial pressure of nitrogen is advantageous in reducing nitrogen uptake in the body's tissues, thereby extending the practicable underwater dive time by reducing the decompression requirement, or reducing the risk of decompression sickness .The two most common recreational diving nitrox mixes are 32% and 36% oxygen, which have maximum operating depths of about 110 feet and 95 feet (29 meters respectively.

<span class="mw-page-title-main">Trimix (breathing gas)</span> Breathing gas consisting of oxygen, helium and nitrogen

Trimix is a breathing gas consisting of oxygen, helium and nitrogen and is used in deep commercial diving, during the deep phase of dives carried out using technical diving techniques, and in advanced recreational diving.

<span class="mw-page-title-main">Air compressor</span> Machine to pressurize air

An air compressor is a machine that takes ambient air from the surroundings and discharges it at a higher pressure. It is an application of a gas compressor and a pneumatic device that converts mechanical power into potential energy stored in compressed air, which has many uses. A common application is to compress air into a storage tank, for immediate or later use. When the delivery pressure reaches its set upper limit, the compressor is shut off, or the excess air is released through an overpressure valve. The compressed air is stored in the tank until it is needed. The pressure energy provided by the compressed air can be used for a variety of applications such as pneumatic tools as it is released. When tank pressure reaches its lower limit, the air compressor turns on again and re-pressurizes the tank. A compressor is different from a pump because it works on a gas, while pumps work on a liquid.

Compressed air is air kept under a pressure that is greater than atmospheric pressure. Compressed air in vehicle tyres and shock absorbers is commonly used for improved traction and reduced vibration. Compressed air is an important medium for transfer of energy in industrial processes, and is used for power tools such as air hammers, drills, wrenches, and others, as well as to atomize paint, to operate air cylinders for automation, and can also be used to propel vehicles. Brakes applied by compressed air made large railway trains safer and more efficient to operate. Compressed air brakes are also found on large highway vehicles.

<span class="mw-page-title-main">Brayton cycle</span> Thermodynamic cycle

The Brayton cycle, also known as the Joule cycle, is a thermodynamic cycle that describes the operation of certain heat engines that have air or some other gas as their working fluid. It is characterized by isentropic compression and expansion, and isobaric heat addition and rejection, though practical engines have adiabatic rather than isentropic steps.

<span class="mw-page-title-main">Breathing gas</span> Gas used for human respiration

A breathing gas is a mixture of gaseous chemical elements and compounds used for respiration. Air is the most common and only natural breathing gas, but other mixtures of gases, or pure oxygen, are also used in breathing equipment and enclosed habitats. Oxygen is the essential component for any breathing gas. Breathing gases for hyperbaric use have been developed to improve on the performance of ordinary air by reducing the risk of decompression sickness, reducing the duration of decompression, reducing nitrogen narcosis or allowing safer deep diving.

<span class="mw-page-title-main">Compressor</span> Machine to increase pressure of gas by reducing its volume

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.

<span class="mw-page-title-main">Diving air compressor</span> Machine used to compress breathing air for use by underwater divers

A diving air compressor is a breathing air compressor that can provide breathing air directly to a surface-supplied diver, or fill diving cylinders with high-pressure air pure enough to be used as a hyperbaric breathing gas. A low pressure diving air compressor usually has a delivery pressure of up to 30 bar, which is regulated to suit the depth of the dive. A high pressure diving compressor has a delivery pressure which is usually over 150 bar, and is commonly between 200 and 300 bar. The pressure is limited by an overpressure valve which may be adjustable.

<span class="mw-page-title-main">Alternative fuel</span> Fuels from sources other than fossil fuels

Alternative fuels, also known as non-conventional and advanced fuels, are fuels derived from sources other than petroleum. Alternative fuels include gaseous fossil fuels like propane, natural gas, methane, and ammonia; biofuels like biodiesel, bioalcohol, and refuse-derived fuel; and other renewable fuels like hydrogen and electricity.

Compressed natural gas (CNG) is a fuel gas mainly composed of methane (CH4), compressed to less than 1% of the volume it occupies at standard atmospheric pressure. It is stored and distributed in hard containers at a pressure of 20–25 megapascals (2,900–3,600 psi; 200–250 atm), usually in cylindrical or spherical shapes.

<span class="mw-page-title-main">Gas blending for scuba diving</span> Mixing and filling cylinders with breathing gases for use when scuba diving

Gas blending for scuba diving is the filling of diving cylinders with non-air breathing gases such as nitrox, trimix and heliox. Use of these gases is generally intended to improve overall safety of the planned dive, by reducing the risk of decompression sickness and/or nitrogen narcosis, and may improve ease of breathing.

<span class="mw-page-title-main">Natural gas vehicle</span> Vehicle powered by natural gas

A Natural Gas Vehicle (NGV) utilizes compressed natural gas (CNG) or liquefied natural gas (LNG) as an alternative fuel source. Distinguished from autogas vehicles fueled by liquefied petroleum gas (LPG), NGV's rely on methane combustion, resulting in cleaner emissions due to the removal of contaminants from the natural gas source.

<span class="mw-page-title-main">Reciprocating compressor</span> Device used to pump gases at high pressure

A reciprocating compressor or piston compressor is a positive-displacement compressor that uses pistons driven by a crankshaft to deliver gases at high pressure. Pressures of up to 5,000 psig are commonly produced by multistage reciprocating compressors.

<span class="mw-page-title-main">Pressure swing adsorption</span> Method of gases separation using selective adsorption under pressure

Pressure swing adsorption (PSA) is a technique used to separate some gas species from a mixture of gases under pressure according to the species' molecular characteristics and affinity for an adsorbent material. It operates at near-ambient temperature and significantly differs from the cryogenic distillation commonly used to separate gases. Selective adsorbent materials are used as trapping material, preferentially adsorbing the target gas species at high pressure. The process then swings to low pressure to desorb the adsorbed gas.

<span class="mw-page-title-main">Cascade filling system</span> Filling pressurized gas from a series of storage cylinders

A cascade filling system is a high-pressure gas cylinder storage system that is used for the refilling of smaller compressed gas cylinders. In some applications, each of the large cylinders is filled by a compressor, otherwise they may be filled remotely and replaced when the pressure is too low for effective transfer. The cascade system allows small cylinders to be filled without a compressor. In addition, a cascade system is useful as a reservoir to allow a low-capacity compressor to meet the demand of filling several small cylinders in close succession, with longer intermediate periods during which the storage cylinders can be recharged.

<span class="mw-page-title-main">Snam</span> Italian energy infrastructure company

Snam S.p.A. is an Italian energy infrastructure company.

<span class="mw-page-title-main">Bi-fuel vehicle</span> Vehicle capable of running on two fuels

Bi-fuel vehicles are vehicles with multifuel engines capable of running on two fuels. The two fuels are stored in separate tanks and the engine runs on one fuel at a time. On internal combustion engines, a bi-fuel engine typically burns gasoline and a volatile alternate fuel such as natural gas (CNG), LPG, or hydrogen. Bi-fuel vehicles switch between gasoline and the other fuel, manually or automatically. A related concept is the dual-fuel vehicle which must burn both fuels in combination. Diesel engines converted to use gaseous fuels fall into this class due to the different ignition system.

Kaeser Compressors, Inc. manufactures compressed air and vacuum products, including rotary screw compressors, oil-less reciprocating compressors, rotary lobe blowers, rotary screw blowers, high-speed turbo blowers, refrigerated and desiccant dryers, filters, condensate management systems and other related products. The company provides service, rentals, and consulting services. Kaeser Compressors, Inc. is a US affiliate of Kaeser Kompressoren headquartered in Coburg, Germany.

<span class="mw-page-title-main">Scuba gas management</span> Logistical aspects of scuba breathing gas

Scuba gas management is the aspect of scuba diving which includes the gas planning, blending, filling, analysing, marking, storage, and transportation of gas cylinders for a dive, the monitoring and switching of breathing gases during a dive, efficient and correct use of the gas, and the provision of emergency gas to another member of the dive team. The primary aim is to ensure that everyone has enough to breathe of a gas suitable for the current depth at all times, and is aware of the gas mixture in use and its effect on decompression obligations, nitrogen narcosis, and oxygen toxicity risk. Some of these functions may be delegated to others, such as the filling of cylinders, or transportation to the dive site, but others are the direct responsibility of the diver using the gas.

Diving support equipment is the equipment used to facilitate a diving operation. It is either not taken into the water during the dive, such as the gas panel and compressor, or is not integral to the actual diving, being there to make the dive easier or safer, such as a surface decompression chamber. Some equipment, like a diving stage, is not easily categorised as diving or support equipment, and may be considered as either.

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