Ford Zeta engine

Last updated
Zetec engine
Zetec E 18 1.jpg
1.8 L Zetec-E engine
Overview
Manufacturer Ford
Also calledMVH
Production1991–December 2004
Layout
Configuration I4
Displacement
  • 1,597 cc (97.5 cu in)
  • 1,598 cc (97.5 cu in)
  • 1,769 cc (108.0 cu in)
  • 1,988 cc (121.3 cu in)
  • 1,989 cc (121.4 cu in)
Cylinder bore
  • 80.0 mm (3.15 in)
  • 84.8 mm (3.34 in)
Piston stroke 88.0 mm (3.46 in)
Cylinder block material Cast iron
Cylinder head material Aluminum
Valvetrain DOHC
Compression ratio
  • 9.6:1
  • 10.2:1
Combustion
Fuel system Multi-port fuel injection
Fuel type Gasoline
Oil system Wet sump
Cooling system Water-cooled
Chronology
Predecessor
Successor Ford Duratec engine

Developed in the late 1980s by the Ford Motor Company, the Ford Zeta engine was a straight four, double overhead cam internal combustion engine intended to replace the Pinto and CVH models.

Contents

The Zeta shared some parts with other Ford engines developed at the time, including the smaller Sigma I4 and larger Duratec V6. The engine shares its bore and stroke dimensions with the 2-valve CVH engine. Ford Power Products sells the Zeta in 1.8 L and 2.0 L versions as the MVH. It is a commonly held myth that the Zeta is merely a DOHC 16-valve development of the CVH, but whilst the cylinder blocks have similarities - this is largely to do with the need to attach the engine to legacy transmissions and mounting points on existing models and also the Zeta was also made in the same factory on the same production tooling; the blocks are not actually interchangeable.

Production of the engines, renamed Zetec (the rename occurred because Lancia owned the "Zeta" trademark), began at Ford's Bridgend plant in Wales in September 1991, with later production added at Cologne, Germany in 1992 and Chihuahua, Chihuahua, Mexico, in 1993. The first Zetecs displaced 1.8 L, with a 2.0 L version arriving quickly afterwards. The final Zeta Zetec was produced on December 10, 2004 at the Bridgend factory with over 3,500,000 built at that location.

The engine fits the Ford T9, BC5/iB5, G5M/G25MR, CD4E and MTX-75 gearboxes using the same bell bolt pattern as the Crossflow .

Phases of Production

Zetec Variants
FeaturesPhase 1Phase 2Phase 3
Cam Shaft CoverAluminiumAluminiumEarly: Black Coated Magnesium / Later: Plastic
Label on Cam CoverDOHC 16v16v Zetec16v Zetec
SumpSingle Part AluminiumSingle Part AluminiumTwo Part: Aluminium & Steel
Water PumpDirectly Above CrankDirectly Above CrankOffset to Exhaust Side of Crank
Oil FilterAngled DownwardsAngled DownwardsHorizontal
Cam Belt CoverPlasticPlasticPlastic / Aluminium
Cam FollowersHydraulicHydraulicSolid

Overview of applications

Zetec manufacturing facilities
FactoryMarket
Bridgend, Wales Europe
Cologne, Germany Europe
Valencia, Spain Europe
Chihuahua, Chihuahua, Mexico North America
Zhongli, Taiwan Asia
İnönü, Turkey Various

[1]

2.0

The 2.0 L Zetec shared its 84.8 mm (3.339 in) bore and 88.0 mm (3.465 in) stroke with its predecessor, the 2.0 L 2-valve CVH . On top of the 16 Valve DOHC head, the Zetec for the US Market Escort ZX2, Contour, and Cougar gained Variable Valve Timing on the Exhaust Cam, removing its requirement of EGR for US Emissions.

A high 10.2:1 compression ratio and larger valves contributed to the SVT version's much higher output; while a special ECU tune that modified the Variable Valve Timing, among other settings, contributed to the 10% power increase on the ZX2 S/R.

Applications:

Turbo

The European Ford Focus RS featured a turbocharged version of the 2.0 L Zeta unit producing 215 hp (160 kW) and 229 lb⋅ft (310 N⋅m) of torque, although it was badged as Duratec-RS.

See also

References

  1. "zetec-cat.co.uk".