Heavy fuel oil

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Tar-like consistency of heavy fuel oil Residual fuel oil.JPG
Tar-like consistency of heavy fuel oil

Heavy fuel oil (HFO) is a category of fuel oils of a tar-like consistency. Also known as bunker fuel, or residual fuel oil, HFO is the result or remnant from the distillation and cracking process of petroleum. For this reason, HFO is contaminated with several different compounds including aromatics, sulfur, and nitrogen, making emissions upon combustion more polluting compared to other fuel oils. [1] HFO is predominantly used as a fuel source for marine vessel propulsion using marine diesel engines due to its relatively low cost compared to cleaner fuel sources such as distillates. [2] [3] The use and carriage of HFO on-board vessels presents several environmental concerns, namely the risk of oil spill and the emission of toxic compounds and particulates including black carbon. The use of HFOs is banned as a fuel source for ships travelling in the Antarctic as part of the International Maritime Organization's (IMO) International Code for Ships Operating in Polar Waters (Polar Code). [4] For similar reasons, an HFO ban in Arctic waters is currently being considered. [5]

Contents

Heavy fuel oil characteristics

HFO consists of the remnants or residual of petroleum sources once the hydrocarbons of higher quality are extracted via processes such as thermal and catalytic cracking. Thus, HFO is also commonly referred to as residual fuel oil. The chemical composition of HFO is highly variable due to the fact that HFO is often mixed or blended with cleaner fuels; blending streams can include carbon numbers from C20 to greater than C50. HFOs are blended to achieve certain viscosity and flow characteristics for a given use. As a result of the wide compositional spectrum, HFO is defined by processing, physical and final use characteristics. Being the final remnant of the cracking process, HFO also contains mixtures of the following compounds to various degrees: "paraffins, cycloparaffins, aromatics, olefins, and asphaltenes as well as molecules containing sulfur, oxygen, nitrogen and/or organometals". [1] HFO is characterized by a maximum density of 1010 kg/m3 at 15°C, and a maximum viscosity of 700 mm2/s (cSt) at 50°C according to ISO 8217. [6]

Combustion and atmospheric reactions

Given HFO elevated sulfur contamination (maximum of 5% by mass), [6] the combustion reaction results in the formation of sulfur dioxide SO2.

Heavy fuel oil use and shipping

Since the middle of the 20th century, [7] [8] HFO has been used primarily by the shipping industry due to its low cost compared with all other fuel oils, being up to 30% less expensive, as well as the historically lax regulatory requirements for emissions of nitrogen oxides (NOx) and sulfur dioxide (SO2) by the IMO. [2] [3] For these two reasons, HFO is the single most widely used engine fuel oil on-board ships. Data available until 2007 for global consumption of HFO at the international marine sector reports total fuel oil usages of 200 million tonnes, with HFO consumption accounting for 174 million tonnes. Data available until 2011 for fuel oil sales to the international marine shipping sector reports 207.5 million tonnes total fuel oil sales with HFO accounting for 177.9 million tonnes. [9]

Marine vessels can use a variety of different fuels for the purpose of propulsion, which are divided into two broad categories: residual oils or distillates. In contrast to HFOs, distillates are the petroleum products created through refining crude oil and include diesel, kerosene, naphtha and gas. Residual oils are often combined to various degrees with distillates to achieve desired properties for operational and/or environmental performance. Table 1 lists commonly used categories of marine fuel oil and mixtures; all mixtures including the low sulfur marine fuel oil are still considered HFO. [3]

Table 1: Types of Marine HFO and Composition [3]
Category of Marine HFOMarine HFO Composition
Bunker C/Fuel oil No.6residual oil
Intermediate Fuel Oil (IFO) 380distillate combined with 98% residual oil
Intermediate Fuel Oil (IFO) 180distillate combined with 88% residual oil
Low Sulfur Marine Fuel Oils (HFO derivative)distillate/residual oil blend (higher ratio of distillate)

Arctic environmental concerns

Wildlife suffering from a tanker oil spill. Tar-like HFO coats and persistently sticks to feathers. Oiled Black Bird.jpg
Wildlife suffering from a tanker oil spill. Tar-like HFO coats and persistently sticks to feathers.

The use and carriage of HFO in the Arctic is a commonplace marine industry practice. In 2015, over 200 ships entered Arctic waters carrying a total of 1.1 million tonnes of fuel with 57% of fuel consumed during Arctic voyages being HFO. [10] In the same year, trends in carriage of HFO were reported to be 830,000 tonnes, representing a significant growth from the reported 400,000 tonnes in 2012. A report in 2017 by Norwegian Type Approval body Det Norske Veritas (DNV GL) calculated the total fuel use of HFO by mass in the Arctic to be over 75% with larger vessels being the main consumers. In light of increased area traffic and given that the Arctic is considered to be a sensitive ecological area with a higher response intensity to climate change, the environmental risks posed by HFO present concern for environmentalists and governments in the area. [11] The two main environmental concerns for HFO in the Arctic are the risk of spill or accidental discharge and the emission of black carbon as a result of HFO consumption. [10] [3]

Environmental impacts of heavy fuel oil spills

Due to its very high viscosity and elevated density, HFO released into the environment is a greater threat to flora and fauna compared to distillate or other residual fuels. In 2009, the Arctic Council identified the spill of oil in the Arctic as the greatest threat to the local marine environment. Being the remnant of the distillation and cracking processes, HFO is characterized by an elevated overall toxicity compared to all other fuels. Its viscosity prevents breakdown into the environment, a property exacerbated by the cold temperatures in the Arctic resulting in the formation of tar-lumps, and an increase in volume through emulsification. Its density, tendency to persist and emulsify can result in HFO polluting both the water column and seabed. [10]

Table 2: Marine HFO Spill Characteristics and Impacts [3]
Category of Marine HFOImmediate Spill ImpactEnvironmental ImpactCleanup Characteristics
Bunker C/Fuel oil No.6May emulsify, form into tar balls, remain buoyant or sink to the seabed.Tar-like consistency of HFO sticks to feathers and fur, results in short and long term impacts on marine flora and fauna (benthic, intertidal and shoreline species)Water recovery of spill is limited, cleanup consists mainly of shoreline and oiled substrate remediation.
Intermediate Fuel Oil (IFO) 380Emulsifies up to 3x the original spill volume, may sink to seabed or remain buoyant.Skimmers are used to recover on-water spill until the oil emulsifies making its removal more difficult. Once coated to the surface, the oil is difficult to remove from substrate and sediment.
Intermediate Fuel Oil (IFO) 180
Low Sulfur Marine Fuel Oils (HFO derivative)No ground data to determine immediate spill impact. Laboratory tests suggest behavior similar to other HFO mixtures namely environmental persistence and emulsification.Limited information. Likely to have similar impacts as IFO with increased initial toxicity due to the higher distillate component causing immediate dispersal and evaporation.Limited information. Likely to have similar impacts to other HFO mixtures.

History of heavy fuel oil spill incidents since 2000

The following HFO specific spills have occurred since the year 2000. The information is organized according to year, ship name, amount released and the spill location:

  • 2011 Golden Traded (205 tons in Skagerrak)
  • 2011 Godafoss, Malaysia (200,000 gallons in Hvaler Islands)
  • 2009 Full City, Panama (6,300-9,500 gallons in Langesund)
  • 2004 Selendang Ayu, Malaysia (336,000 gallons in Unalaska Island - near Arctic)
  • 2003 Fu Shan Hai, China (1,680 tons in the Baltic Sea)
  • 2002 Prestige oil spill, Spain (17.8 million gallons in Atlantic Ocean)
  • 2001 Baltic Carrier, Marshall Islands (2350 tons in the Baltic Sea)
  • 2000 Janra, Germany (40 tons in the Sea of Åland) [12]

Environmental impacts of heavy fuel oil use

The combustion of HFO in ship engines results in the highest amount of black carbon emissions compared to all other fuels. The choice of marine fuel is the most important determinant of ship engine emission factors for black carbon. The second most important factor in the emission of black carbon is the ship load size, with emission factors of black carbon increasing up to six times given low engine loads. [13] Black carbon is the product of incomplete combustion and a component of soot and fine particulate matter (<2.5 μg). It has a short atmospheric lifetime of a few days to a week and is typically removed upon precipitation events. [14] Although there has been debate concerning the radiative forcing of black carbon, combinations of ground and satellite observations suggest a global solar absorption of 0.9W·m−2, making it the second most important climate forcer after CO2. [15] [16] Black carbon affects the climate system by: decreasing the snow/ice albedo through dark soot deposits and increasing snowmelt timing, [17] reducing the planetary albedo through absorption of solar radiation reflected by the cloud systems, earth surface and atmosphere, [16] as well as directly decreasing cloud albedo with black carbon contamination of water and ice found therein. [16] [14] The greatest increase in Arctic surface temperature per unit of black carbon emissions results from the decrease in snow/ice albedo which makes Arctic specific black carbon release more detrimental than emissions elsewhere. [18]

IMO and the Polar Code

The International Maritime Organization (IMO), a specialized arm of the United Nations, adopted into force on 1 January 2017 the International Code for Ships Operating in Polar Waters or Polar Code. The requirements of the Polar Code are mandatory under both the International Convention for the Prevention of Pollution from Ships (MARPOL) and the International Convention for the Safety of Life at Sea (SOLAS). The two broad categories covered by the Polar Code include safety and pollution prevention related to navigation in both Arctic and Antarctic polar waters. [4]

The carriage and use of HFO in the Arctic is discouraged by the Polar Code while being banned completely from the Antarctic under MARPOL Annex I regulation 43. [19] The ban of HFO use and carriage in the Antarctic precedes the adoption of the Polar Code. At its 60th session (26 March 2010), The Marine Environmental Protection Committee (MEPC) adopted Resolution 189(60) which went into effect in 2011 and prohibits fuels of the following characteristics: [20]

  1. crude oils having a density at 15°C higher than 900 kg/m3 ;
  2. oils, other than crude oils, having a density at 15°C higher than 900 kg/m3 or a kinematic viscosity at 50°C higher than 180 mm2 /s; or
  3. bitumen, tar and their emulsions.

IMO's Marine Environmental Protection Committee (MEPC) tasked the Pollution Prevention Response Sub-Committee (PPR) to enact a ban on the use and carriage of heavy fuel in Arctic waters at its 72nd and 73rd sessions. This task is also accompanied by a requirement to properly define HFO taking into account its current definition under MARPOL Annex I regulation 43. [19] The adoption of the ban is anticipated for 2021, with widespread implementation by 2023. [21]

Resistance to heavy fuel oil phase-out

The Clean Arctic Alliance was the first IMO delegate nonprofit organization to campaign against the use of HFO in Arctic waters. However, the phase-out and ban of HFO in the Arctic was formally proposed to MEPC by eight countries in 2018: Finland, Germany, Iceland, the Netherlands, New Zealand, Norway, Sweden and the United States. [10] [19] Although these member states continue to support the initiative, several countries have been vocal about their resistance to an HFO ban on such a short time scale. The Russian Federation has expressed concern for impacts to the maritime shipping industry and trade given the relatively low cost of HFO. Russia instead suggested the development and implementation of mitigation measures for the use and carriage of HFO in Arctic waters. Canada and Marshall Islands have presented similar arguments, highlighting the potential impacts on Arctic communities (namely remote indigenous populations) and economies. [5]

To appease concerns and resistance, at its 6th session in February 2019, the PPR sub-committee working group developed a "draft methodology for analyzing impacts" of HFO to be finalized at PPR's 7th session in 2020. The purpose of the methodology being to evaluate the ban according to its economic and social impacts on Arctic indigenous communities and other local communities, to measure anticipated benefits to local ecosystems, and potentially consider other factors that could be positively or negatively affected by the ban. [22]

Related Research Articles

<span class="mw-page-title-main">International Maritime Organization</span> Specialised agency of the United Nations

The International Maritime Organization is a specialised agency of the United Nations responsible for regulating shipping. The IMO was established following agreement at a UN conference held in Geneva in 1948 and the IMO came into existence ten years later, meeting for the first time on 17 March 1958. Headquartered in London, United Kingdom, IMO currently has 175 Member States and three Associate Members.

<span class="mw-page-title-main">Diesel fuel</span> Liquid fuel used in diesel engines

Diesel fuel, also called diesel oil or historically heavy oil, is any liquid fuel specifically designed for use in a diesel engine, a type of internal combustion engine in which fuel ignition takes place without a spark as a result of compression of the inlet air and then injection of fuel. Therefore, diesel fuel needs good compression ignition characteristics.

<span class="mw-page-title-main">Biodiesel</span> Fuel made from vegetable oils or animal fats

Biodiesel is a renewable biofuel, a form of diesel fuel, derived from biological sources like vegetable oils, animal fats, or recycled greases, and consisting of long-chain fatty acid esters. It is typically made from fats.

<span class="mw-page-title-main">MARPOL 73/78</span> International marine environmental convention

The International Convention for the Prevention of Pollution from Ships, 1973 as modified by the Protocol of 1978, or "MARPOL 73/78" is one of the most important international marine environmental conventions. It was developed by the International Maritime Organization with an objective to minimize pollution of the oceans and seas, including dumping, oil and air pollution.

<span class="mw-page-title-main">Fuel oil</span> Petroleum product burned to generate motive power or heat

Fuel oil is any of various fractions obtained from the distillation of petroleum. Such oils include distillates and residues. Fuel oils include heavy fuel oil, marine fuel oil (MFO), furnace oil (FO), gas oil (gasoil), heating oils, diesel fuel, and others.

A visbreaker is a processing unit in an oil refinery whose purpose is to reduce the quantity of residual oil produced in the distillation of crude oil and to increase the yield of more valuable middle distillates by the refinery. A visbreaker thermally cracks large hydrocarbon molecules in the oil by heating in a furnace to reduce its viscosity and to produce small quantities of light hydrocarbons.. The process name of "visbreaker" refers to the fact that the process reduces the viscosity of the residual oil. The process is non-catalytic.

<span class="mw-page-title-main">Petroleum product</span> Products ultimately derived from crude oil

Petroleum products are materials derived from crude oil (petroleum) as it is processed in oil refineries. Unlike petrochemicals, which are a collection of well-defined usually pure organic compounds, petroleum products are complex mixtures. Most petroleum is converted into petroleum products, which include several classes of fuels.

<span class="mw-page-title-main">Petroleum coke</span> Solid carbon-rich material

Petroleum coke, abbreviated coke, pet coke or petcoke, is a final carbon-rich solid material that derives from oil refining, and is one type of the group of fuels referred to as cokes. Petcoke is the coke that, in particular, derives from a final cracking process—a thermo-based chemical engineering process that splits long chain hydrocarbons of petroleum into shorter chains—that takes place in units termed coker units. Stated succinctly, coke is the "carbonization product of high-boiling hydrocarbon fractions obtained in petroleum processing ". Petcoke is also produced in the production of synthetic crude oil (syncrude) from bitumen extracted from Canada's tar sands and from Venezuela's Orinoco oil sands.

The Calculated Ignition Index (CII) is an index of the ignition quality of residual fuel oil. It is used to determine the suitability of heavy fuel oil for (marine) engines.

An oily water separator (OWS) (marine) is a piece of equipment specific to the shipping or marine industry. It is used to separate oil and water mixtures into their separate components. This page refers exclusively to oily water separators aboard marine vessels. They are found on board ships where they are used to separate oil from oily waste water such as bilge water before the waste water is discharged into the environment. These discharges of waste water must comply with the requirements laid out in Marpol 73/78.

This is a list of climate change topics.

Marine diesel oil (MDO) is a type of distillate diesel oil. Marine diesel oil is also called distillate marine diesel. MDO is widely used by medium speed and medium/high speed marine diesel engines. It is also used in the larger low speed and medium speed propulsion engine which normally burn residual fuel. Those fuels result from a catalytic cracking and visbreaking refinery. Marine diesel oil has been condemned for its nimiety of sulfur, so many countries and organizations established regulations and laws on MDO use. Due to its lower price compared to more refined fuel, MDO is favoured particularly by the shipping industry.

<span class="mw-page-title-main">Automotive oil recycling</span> The process of recycling used engine and motor oils

Automotive oil recycling involves the recycling of used oils and the creation of new products from the recycled oils, and includes the recycling of motor oil and hydraulic oil. Oil recycling also benefits the environment: increased opportunities for consumers to recycle oil lessens the likelihood of used oil being dumped on lands and in waterways. For example, one gallon of motor oil dumped into waterways has the potential to pollute one million gallons of water.

<span class="mw-page-title-main">Environmental effects of shipping</span> Ocean pollution

The environmental effects of shipping include air pollution, water pollution, acoustic, and oil pollution. Ships are responsible for more than 18% of nitrogen oxides pollution, and 3% of greenhouse gas emissions.

<span class="mw-page-title-main">Environmental impact of the petroleum industry</span>

The environmental impact of the petroleum industry is extensive and expansive due to petroleum having many uses. Crude oil and natural gas are primary energy and raw material sources that enable numerous aspects of modern daily life and the world economy. Their supply has grown quickly over the last 150 years to meet the demands of the rapidly increasing human population, creativity, knowledge, and consumerism.

<span class="mw-page-title-main">Petroleum refining processes</span> Methods of transforming crude oil

Petroleum refining processes are the chemical engineering processes and other facilities used in petroleum refineries to transform crude oil into useful products such as liquefied petroleum gas (LPG), gasoline or petrol, kerosene, jet fuel, diesel oil and fuel oils.

The International Code for Ships Operating in Polar Waters or Polar Code is an international regime adopted by the International Maritime Organization (IMO) in 2014. The Code sets out regulations for shipping in the polar regions, principally relating to ice navigation and ship design. The international framework aims to protect the two polar regions — the Arctic and Antarctic, from maritime risks. The Code entered into force on 1 January 2017.

Emission control areas (ECAs), or sulfur emission control areas (SECAs), are sea areas in which stricter controls were established to minimize airborne emissions from ships as defined by Annex VI of the 1997 MARPOL Protocol.

Base oils are used to manufacture products including lubricating greases, motor oil and metal processing fluids. Different products require different compositions and properties in the oil. One of the most important factors is the liquid’s viscosity at various temperatures. Whether or not a crude oil is suitable to be made into a base oil is determined by the concentration of base oil molecules as well as how easily these can be extracted.

<span class="mw-page-title-main">Initial IMO Strategy on the reduction of GHG emissions from ships</span> Framework on greenhouse gases and maritime shipping

The Initial IMO Strategy on the reduction of GHG emissions from ships, or Initial IMO GHG Strategy, is the framework through which the International Maritime Organization (IMO) aims to reduce greenhouse gas (GHG) emissions from international maritime shipping. GHG emissions from shipping are about 3% of total GHG emissions, and under this strategy the IMO envisions their elimination within this century. However many companies and organizations say shipping should be decarbonized by 2050.

References

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See also