Rolls-Royce C range engines (C6SFL model specifications) | |
---|---|
Overview | |
Manufacturer | Rolls-Royce Limited |
Layout | |
Configuration | Six-cylinder, supercharged diesel [1] |
Displacement | 12.17 litres (740 cu in) [1] |
Cylinder bore | 5 1/8 inch (130 mm) [1] |
Piston stroke | 6 inch (152 mm) |
Combustion | |
Fuel type | Diesel |
Oil system | Dry sump |
Cooling system | Water-cooled |
Output | |
Power output | 190 brake horsepower (140 kW) at 1,800 rpm [1] |
Torque output | 600 lb⋅ft (810 N⋅m) at 1,300 rpm [1] |
The Rolls-RoyceC range was a series of in-line 4, 6 and 8 cylinder diesel engines used in small locomotives, railcars, construction vehicles, and marine and similar applications. They were manufactured by the Rolls-Royce Oil Engine Division headed by William Arthur Robotham to 1963, initially at Derby and later at Shrewsbury, from the 1950s through to 1970s. [2]
Although officially termed the C range, they were best known for the most common C6SFL six-cylinder variant. Most had an output of around 200 bhp, with 233 bhp for the final models. Their construction was a conventional water-cooled vertical inline 6 four-stroke diesel engine of 12.17 litres (743 cu in). Most were supercharged by a Roots blower, but there were also variants with a turbocharger or naturally aspirated. [1]
A later addition to the range was the SF65C model. This was a lower-rated version of the C range 6-cylinder engine and shared many of the advantages of the range's component rationalisation. It was available in naturally aspirated or turbocharged variants, and both industrial and marine versions were available. [3]
The engine was constructed around a monobloc cylinder and crankcase casting. Unusually, this was available in either cast iron or aluminium alloy. The cylinders were replaceable wet liners, with pumped water cooling. Valves were single OHV exhaust and inlet valves. Seven bearings with cross-bolted caps supported the nitrided crankshaft. The fuel injection system was direct, into a toroidal combustion chamber within the aluminium pistons. Supercharging was by a Roots blower driven at twice crankshaft speed, for a boost pressure of 8 psi. [1]
An unusual feature was the ability to build the engines with the flywheel and output drive arranged at either end. The supercharger, fuel injection pump, and other auxiliaries also changed sides. Although the crankshaft always rotated the same way within the block, this was the equivalent of offering left and right-handed rotation engines (the C6SFR variant). [1]
For a diesel at its introduction date of 1951, the engine operated at relatively high speed, up to 1,800 rpm. This was assisted by a viscous torsion damper at the opposite end to the flywheel. [1] High rotational speed made the engine an attractive choice in the developing market for small diesel-hydraulic locomotives.
Model | Cylinders | Aspiration | Layout | Power | Application |
---|---|---|---|---|---|
C4NFL | 4 | Natural | Vertical | ||
C4SFL | 4 | Supercharged | Vertical | ||
C4TFL | 4 | Turbocharged | Vertical | ||
C4NFLM | 4 | Natural | Vertical | Marine | |
C4SFLM | 4 | Supercharged | Vertical | Marine | |
C6NFL | 6 | Natural | Vertical | ||
C6SFL | 6 | Supercharged | Vertical | 190 bhp | |
C6TFL | 6 | Turbocharged | Vertical | ||
C6NFLH | 6 | Natural | Horizontal | 180 bhp | Railcar |
C6SFLH | 6 | Supercharged | Horizontal | 233 bhp | Railcar |
C6TFLH | 6 | Turbocharged | Horizontal | 315 hp | Railcar |
C6NFLM | 6 | Natural | Vertical | Marine | |
C6SFLM | 6 | Supercharged | Vertical | Marine | |
C6TFLM | 6 | Turbocharged | Vertical | Marine | |
C8NFL | 8 | Natural | Vertical | ||
C8SFL | 8 | Supercharged | Vertical | 300 bhp | |
C8TFL | 8 | Turbocharged | Vertical | ||
C8NFLH | 8 | Natural | Horizontal | Railcar | |
C8SFLH | 8 | Supercharged | Horizontal | 250 bhp | Railcar |
C8TFLH | 8 | Turbocharged | Horizontal | Railcar | |
C8NFLM | 8 | Natural | Vertical | Marine | |
C8SFLM | 8 | Supercharged | Vertical | Marine | |
C8TFLM | 8 | Turbocharged | Vertical | Marine |
In 1957, Rolls-Royce acquired the Sentinel company of Shrewsbury, a builder of steam wagons and small steam locomotives. [4] Production of the C6 was relocated from Derby. Although Rolls-Royce had only intended to build prime movers, i.e. engines here, by the end of 1957 they had decided to continue with Sentinel's previously successful market for small shunting locomotives. This was initially the LB class, 0-4-0 with a typically Sentinel final chain drive, of 1959-1971. [4]
In the 1980s, the Shrewsbury diesel engine plant was acquired by Perkins Engines. [5]
The horizontal versions of the C range engine were principally used in railcars / diesel multiple units (DMUs), mounted beneath the floor. "H" in the model number indicated "horizontal". The cylinders were inclined slightly upwards at 17½ degrees. Wet sump lubrication was used. [6] Many of the ancillaries and servicing points were relocated to what were now the sides of the engine, so that they could be serviced from the sides of the railcar, rather than having to lift out floor panels.
Forty C6SFLH engines (at two under each vehicle) were fitted in 1960 to new South Australian Railways 300 class railcars. [7] : 17 of Part 1
Twin supercharged C8SFLH engines of 250 hp were used in some of the early New South Wales 620 Class railcars with Twin Disc transmissions, built under licence. [8]
The three South Maitland Railway railcars of 1961 used supercharged C6SFLH units of 233 bhp with a licence-built Twin Disc transmission. [8]
C8SFLH engines and licence built Twin Disc transmissions were used to re-engine a number of Canadian National and Canadian Pacific's Budd railcars. [9]
Norwegian State Railways retrofitted supercharged C6SFLH engines to the Norwegian Class 86 and 91 DMUs.[ citation needed ]
The C6NFLH produced 180 bhp at 1,800 rpm. It was used by Metropolitan-Cammell in the Class 111 DMUs of the late 1950s and 1960s, rather than the 150 bhp BUT engines used in earlier classes. Supercharged C6SFLH units of 230 bhp were trialled in a single Class 111 DMU. [6] Two engines were used for each power car, marshalled into two or three car sets with a power car at each end, giving 720 bhp overall. This extra power was also used for the Birmingham Railway Carriage & Wagon Company built "Calder Valley" sets.
An eight-cylinder version, C8NFLH, of 238 bhp at 1,880 rpm was also used. A single unit was used in each power car of the 112 and 113 classes. These were very similar, the 112 having a mechanical pre-selector transmission [10] and the 113 a Lysholm-Smith Twin-Disc torque converter (licence-built by Rolls-Royce) in a hydraulic transmission. [11] The high density 125 and 127 classes used twin engines.
The C8NFLH, governed to 180 bhp at 1,500 rpm, was also used as the pair of auxiliary generators powering the air-conditioning, lighting and galley of the Blue Pullman sets. [12]
The vertical versions of the C range were installed in many of the British Rail first-generation diesel multiple units. They were also used in a range of small shunting locomotives, sometimes in pairs for power outputs up to 600 bhp:
The marine variants of these engines were available in each of the 4, 6 and 8 cylinder models. These marine models were all of the vertical arrangement. Marine gearing options included M.R.F.10 3B, M.R.F.16B, M.R.F.16B/1B and M.R.F.21/B units from Self-Changing Gears, of Coventry and Thornycroft Type B units from Transport Equipment (Thornycroft) Ltd. of Reading. [2]
A diesel multiple unit or DMU is a multiple-unit train powered by on-board diesel engines. A DMU requires no separate locomotive, as the engines are incorporated into one or more of the carriages. Diesel-powered single-unit railcars are also generally classed as DMUs. Diesel-powered units may be further classified by their transmission type: diesel–mechanical DMMU, diesel–hydraulic DHMU, or diesel–electric DEMU.
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The Yorkshire Engine Company Janus is a line of 0-6-0 wheel arrangement, diesel-electric locomotives that weighed 48 long tons and had a maximum speed of 23 mph (37 km/h). The two Rolls-Royce C6SFL diesel engines gave a total power output of 400 hp (300 kW). Each engine had its cooling system at the outer end, and its generator at the inner end. There were two traction motors, each being powered by one generator, thus simplifying the electrical system.
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The Class 111 DMUs were based on Class 101/2s, but with different engines. The only external body difference was on the final batch of cars where a four character headcode box was fitted above the front cab windows, with the destination indicator on top of a reduced height centre window.
The Class 112 and Class 113 DMUs used the standard Cravens body used on Class 105s but had a single Rolls-Royce C8NFLH engine rated at 238 hp (177 kW) per car, all of which formed into 'power twins' – two car sets with both vehicles powered.
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