This article includes a list of references, related reading or external links, but its sources remain unclear because it lacks inline citations .(September 2013) |
The strength of ships is a topic of key interest to naval architects and shipbuilders. Ships which are built too strong are heavy, slow, and cost extra money to build and operate since they weigh more, whilst ships which are built too weakly suffer from minor hull damage and in some extreme cases catastrophic failure and sinking.
The hulls of ships are subjected to a number of loads.
If the ship's structure, equipment, and cargo are distributed unevenly there may be large point loads into the structure, and if they are distributed differently from the distribution of buoyancy from displaced water then there are bending forces on the hull.
When ships are drydocked, and when they are being built, they are supported on regularly spaced posts on their bottoms.
The primary strength, loads, and bending of a ship's hull are the loads that affect the whole hull, viewed from front to back and top to bottom. Though this could be considered to include overall transverse loads (from side to side within the ship), generally it is applied to longitudinal loads (from end to end) only. The hull, viewed as a single beam, can bend
This can be due to:
Primary hull bending loads are generally highest near the middle of the ship, and usually very minor past halfway to the bow or stern.
Primary strength calculations generally consider the midships cross section of the ship. These calculations treat the whole ships structure as a single beam, using the simplified Euler–Bernoulli beam equation to calculate the strength of the beam in longitudinal bending. The moment of inertia (technically, second moment of area) of the hull section is calculated by finding the neutral or central axis of the beam and then totaling up the quantity for each section of plate or girder making up the hull, with being the moment of inertia of that section of material, being the width (horizontal dimension) of the section, being the height of the section (vertical dimension), being the area of the section and being the vertical distance of the center of that section from the neutral axis.
Primary strength loads calculations usually total up the ships weight and buoyancy along the hull, dividing the hull into manageable lengthwise sections such as one compartment, arbitrary ten foot segments, or some such manageable subdivision. For each loading condition, the displaced water weight or buoyancy is calculated for that hull section based on the displaced volume of water within that hull section. The weight of the hull is similarly calculated for that length, and the weight of equipment and systems. Cargo weight is then added in to that section depending on the loading conditions being checked.
The total still water bending moment is then calculated by integrating the difference between buoyancy and total weight along the length of the ship.
For a ship in motion, additional bending moment is added to that value to account for waves it may encounter. Standard formulas for wave height and length are used, which take ship size into account. The worst possible waves are, as noted above, where either a wave crest or trough is located exactly amidships.
Those total bending loads, including still water bending moment and wave loads, are the forces that the overall hull primary beam has to be capable of withstanding.
The secondary hull loads, bending, and strength are those loads that happen to the skin structure of the ship (sides, bottom, deck) between major lengthwise subdivisions or bulkheads. For these loads, we are interested in how this shorter section behaves as an integrated beam, under the local forces of displaced water pushing back on the hull, cargo and hull and machinery weights, etc. Unlike primary loads, secondary loads are treated as applying to a complex composite panel, supported at the sides, rather than as a simple beam.
Secondary loads, strength, and bending are calculated similarly to primary loads: you determine the point and distributed loads due to displacement and weight, and determine local total forces on each unit area of the panel. Those loads then cause the composite panel to deform, usually bending inwards between bulkheads as most loads are compressive and directed inwards. Stress in the structure is calculated from the loads and bending.
Tertiary strength and loads are the forces, strength, and bending response of individual sections of hull plate between stiffeners, and the behaviour of individual stiffener sections. Usually the tertiary loading is simpler to calculate: for most sections, there is a simple, maximum hydrostatic load or hydrostatic plus slamming load to calculate. The plate is supported against those loads at its edges by stiffeners and beams. The deflection of the plate (or stiffener), and additional stresses, are simply calculated from those loads and the theory of plates and shells.
This diagram shows the key structural elements of a ship's main hull (excluding the bow, stern, and deckhouse).
The depicted hull is a sample small double bottom (but not double hull) oil tanker.
The total load on a particular section of a ship's hull is the sum total of all primary, secondary, and tertiary loads imposed on it from all factors. The typical test case for quick calculations is the middle of a hull bottom plate section between stiffeners, close to or at the midsection of the ship, somewhere midways between the keel and the side of the ship.
Ship classification societies such as Det Norske Veritas, American Bureau of Shipping, and Lloyd's Register of shipping have established standard calculation forms for hull loads, strength requirements, the thickness of hull plating and reinforcing stiffeners, girders, and other structures. These methods often give a quick way to estimate strength requirements for any given ship. Almost always those methods will give conservative, or stronger than precisely required, strength values. However, they provide a detailed starting point for analyzing a given ship's structure and whether it meets industry common standards or not.
Modern ships are, almost without exception, built of steel. Generally this is fairly standard steel with yield strength of around 32,000 to 36,000 psi (220 to 250 MPa), and tensile strength or ultimate tensile strength (UTS) over 50,000 psi (340 MPa).
Shipbuilders today use steels which have good corrosion resistance when exposed to seawater, and which do not get brittle at low temperatures (below freezing) since many ships are at sea during cold storms in wintertime, and some older ship steels which were not tough enough at low temperature caused ships to crack in half and sink during World War II in the Atlantic.
The benchmark steel grade is ABS A, specified by the American Bureau of Shipping. This steel has a yield strength of at least 34,000 psi (230 MPa), ultimate tensile strength of 58,000 to 71,000 psi (400 to 490 MPa), must elongate at least 19% in an 8-inch (200 mm) long specimen before fracturing and 22% in a 2-inch (50 mm) long specimen.
A safety factor above the yield strength has to be applied, since steel regularly pushed to its yield strength will suffer from metal fatigue. Steels typically have a fatigue limit, below which any quantity of stress load cycles will not cause metal fatigue and cracks/failures. Ship design criteria generally assume that all normal loads on the ship, times a moderate safety factor, should be below the fatigue limit for the steel used in their construction. It is wise to assume that the ship will regularly operate fully loaded, in heavy weather and strong waves, and that it will encounter its maximum normal design operating conditions many times over its lifetime.
Designing underneath the fatigue limit coincidentally and beneficially gives large (factor of up to 6 or more) total safety factors from normal maximum operating loads to ultimate tensile failure of the structure. But those large ultimate safety margins are not the intent: the intent is that the basic operational stress and strain on the ship, throughout its intended service life, should not cause serious fatigue cracks in the structure. Very few ships ever see ultimate load conditions anywhere near their gross failure limits. It is likely that, without fatigue concerns, ship strength requirements would be somewhat lower.
While it is possible to develop fairly accurate analyses of ship loads and responses by hand, or using minimal computer help such as spreadsheets, modern CAD computer programs are usually used today to generate much more detailed and powerful computer models of the structure. Finite element analysis tools are used to measure the behaviour in detail as loads are applied. These programs can handle much more complex bending and point load calculations than human engineers are able to do in reasonable amounts of time.
However, it is still important to be able to manually calculate rough behaviour of ship hulls. Engineers do not trust the output of computer programs without some general reality checking that the results are within the expected order of magnitude. And preliminary designs may be started before enough information on a structure is available to perform a computer analysis.[ citation needed ]
A boat is a watercraft of a large range of types and sizes, but generally smaller than a ship, which is distinguished by its larger size, shape, cargo or passenger capacity, or its ability to carry boats.
A hull is the watertight body of a ship, boat, or flying boat. The hull may open at the top, or it may be fully or partially covered with a deck. Atop the deck may be a deckhouse and other superstructures, such as a funnel, derrick, or mast. The line where the hull meets the water surface is called the waterline.
Structural engineering is a sub-discipline of civil engineering in which structural engineers are trained to design the 'bones and muscles' that create the form and shape of man-made structures. Structural engineers also must understand and calculate the stability, strength, rigidity and earthquake-susceptibility of built structures for buildings and nonbuilding structures. The structural designs are integrated with those of other designers such as architects and building services engineer and often supervise the construction of projects by contractors on site. They can also be involved in the design of machinery, medical equipment, and vehicles where structural integrity affects functioning and safety. See glossary of structural engineering.
Naval architecture, or naval engineering, is an engineering discipline incorporating elements of mechanical, electrical, electronic, software and safety engineering as applied to the engineering design process, shipbuilding, maintenance, and operation of marine vessels and structures. Naval architecture involves basic and applied research, design, development, design evaluation (classification) and calculations during all stages of the life of a marine vehicle. Preliminary design of the vessel, its detailed design, construction, trials, operation and maintenance, launching and dry-docking are the main activities involved. Ship design calculations are also required for ships being modified. Naval architecture also involves formulation of safety regulations and damage-control rules and the approval and certification of ship designs to meet statutory and non-statutory requirements.
The metacentric height (GM) is a measurement of the initial static stability of a floating body. It is calculated as the distance between the centre of gravity of a ship and its metacentre. A larger metacentric height implies greater initial stability against overturning. The metacentric height also influences the natural period of rolling of a hull, with very large metacentric heights being associated with shorter periods of roll which are uncomfortable for passengers. Hence, a sufficiently, but not excessively, high metacentric height is considered ideal for passenger ships.
In structural engineering, buckling is the sudden change in shape (deformation) of a structural component under load, such as the bowing of a column under compression or the wrinkling of a plate under shear. If a structure is subjected to a gradually increasing load, when the load reaches a critical level, a member may suddenly change shape and the structure and component is said to have buckled. Euler's critical load and Johnson's parabolic formula are used to determine the buckling stress in slender columns.
Springing as a nautical term refers to global (vertical) resonant hull girder vibrations induced by continuous wave loading. When the global hull girder vibrations occur as a result of an impulsive wave loading, for example a wave slam at the bow (bow-slamming) or stern (stern-slamming), the phenomenon is denoted by the term whipping. Springing is a resonance phenomenon, and it can occur when the natural frequency of the 2-node vertical vibration of the ship equals the wave encounter frequency or a multiple therefrom. Whipping is a transient phenomenon of the same hull girder vibrations due to excessive impulsive loading in the bow or stern of the vessel. The 2-node natural frequency is the lowest and thereby the most dominant resonant mode leading to hull girder stress variations, though in theory higher vibration modes will be excited as well.
In applied mechanics, bending characterizes the behavior of a slender structural element subjected to an external load applied perpendicularly to a longitudinal axis of the element.
A bulk carrier or bulker is a merchant ship specially designed to transport unpackaged bulk cargo, such as grains, coal, ore, steel coils, and cement, in its cargo holds. Since the first specialized bulk carrier was built in 1852, economic forces have led to continued development of these ships, resulting in increased size and sophistication. Today's bulk carriers are specially designed to maximize capacity, safety, efficiency, and durability.
A double hull is a ship hull design and construction method where the bottom and sides of the ship have two complete layers of watertight hull surface: one outer layer forming the normal hull of the ship, and a second inner hull which is some distance inboard, typically by a few feet, which forms a redundant barrier to seawater in case the outer hull is damaged and leaks.
A submarine hull has two major components, the light hull and the pressure hull. The light hull of a submarine is the outer non-watertight hull which provides a hydrodynamically efficient shape. The pressure hull is the inner hull of a submarine that maintains structural integrity with the difference between outside and inside pressure at depth.
A girder bridge is a bridge that uses girders as the means of supporting its deck. The two most common types of modern steel girder bridges are plate and box.
Ship stability is an area of naval architecture and ship design that deals with how a ship behaves at sea, both in still water and in waves, whether intact or damaged. Stability calculations focus on centers of gravity, centers of buoyancy, the metacenters of vessels, and on how these interact.
Builder's Old Measurement is the method used in England from approximately 1650 to 1849 for calculating the cargo capacity of a ship. It is a volumetric measurement of cubic capacity. It estimated the tonnage of a ship based on length and maximum beam. It is expressed in "tons burden", and abbreviated "tons bm".
Shell plating is the outer-most structure on the hull of a steel or aluminum ship or boat.
Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radius of gyration for compression, and moment of inertia and polar moment of inertia for stiffness. Any relationship between these properties is highly dependent on the shape in question. Equations for the section moduli of common shapes are given below. There are two types of section moduli, the elastic section modulus and the plastic section modulus. The section moduli of different profiles can also be found as numerical values for common profiles in tables listing properties of such.
A T-beam, used in construction, is a load-bearing structure of reinforced concrete, wood or metal, with a T-shaped cross section. The top of the T-shaped cross section serves as a flange or compression member in resisting compressive stresses. The web of the beam below the compression flange serves to resist shear stress and to provide greater separation for the coupled forces of bending.
Process duct work conveys large volumes of hot, dusty air from processing equipment to mills, baghouses to other process equipment. Process duct work may be round or rectangular. Although round duct work costs more to fabricate than rectangular duct work, it requires fewer stiffeners and is favored in many applications over rectangular ductwork.
The Ship and Offshore Structural Mechanics Laboratory (SSML) is a laboratory in the Department of Naval Architecture and Ocean Engineering of Pusan National University. The SSML develops methods useful for strength analysis and structural design of marine structures. The methods developed should be helpful for achievement of high performance of the structural system. The Laboratory has the facilities for numerical and experimental studies. This includes mechanical testing equipment and high-speed computers with non-linear finite element programmes.
Longitudinal framing is a method of ship construction in which large, widely spaced transverse frames are used in conjunction with light, closely spaced longitudinal members. This method, Isherwood felt, lent a ship much greater longitudinal strength than in ships built in the traditional method, where a series of closely spaced transverse frames are fitted from the keel to the sheer line, with corresponding deck beams, a method that is well suited to support longitudinal planking.