Voxeljet

Last updated

voxeljet AG
Company type Aktiengesellschaft (AG)
OTCMKTS: VJTTY
ISIN US92912L2060
Founded1999
Headquarters
Area served
Worldwide
Key people
Rudolf Franz, CEO
Dr. Ingo Ederer, Prof. Dr. Joachim Heinzl, Rainer Höchsmann [Founders]
[1]
RevenueDecrease2.svg €33.3 million (2023) [2]
Number of employees
Increase2.svg 249 (October 2024)
Website www.voxeljet.com

voxeljet AG, which is based in Friedberg (Bayern) near Augsburg (Germany), is a manufacturer of industrial 3D printing systems. The company has been listed on the Nasdaq since 2020, and previously listed on the New York Stock Exchange since its IPO in 2013. In April 2024, the company delisted from Nasdaq and now trades OTC (OTCMKTS:VJTTY). Besides the development and distribution of printing systems, voxeljet AG also operates service centers for the on-demand manufacture of molds and models for metal casting in Germany, the USA and China. These products are manufactured with the help of a generative production method based on 3D CAD data (also referred to as "3D printing").

Contents

History

Beginnings

voxeljet AG traces its roots back to the year 1995, with the first successful drop-dosing of UV adhesives. The first 3D printing trials were conducted at the Precision Engineering department of the Technical University Munich as part of the "Generation of 3D structures" project. In 1996, Dr. Ingo Ederer and Rainer Höchsmann participated in the first Munich business plan competition and was awarded his first patent in 1998. The first sand molds were printed in the same year. [3]

Formation of the company

Generis GmbH, the predecessor of today's voxeljet AG, was founded on 5 May 1999 by Dr. Ingo Ederer, Rainer Höchsmann and Prof. Dr. Joachim Heinzl at Munich's Technical University. [4] The purpose of the company was the development of new generative processes for the production of cast and plastic components. [5] The company started its operations at Technical University Munich with four employees. Shortly afterwards, it refurbished and relocated into the premises in Augsburg. [3] In the year 2002, the company completed its first orders for the delivery of sand-based printers to BMW AG and Daimler AG, before opening the service center in Augsburg in the year 2003. In the same year, Bayern Kapital GmbH, [6] the Startkapital Fonds Augsburg and Franz Industriebeteiligungen AG [7] joined as new shareholders.

Establishment phase

The first VX800 system was sold to Alphaform AG in 2005. [3] This was followed by the sale of the first VX500 to the University of Rostock two years later. [8] In 2008, voxeljet technology GmbH received an award as part of the Bavarian Innovation Prize from the hands of Bavarian premier Günther Beckstein. [9] The company celebrated its 10-year anniversary one year later.

voxeljet Friedberg Voxeljet FDB.jpg
voxeljet Friedberg

In the spring of 2010, voxeljet moved into a new administration building and production halls in Friedberg. During the same year, voxeljet was added to the list of Germany's top 100 innovators and received the "Top 100" seal of approval. [10]

Growth phase

In the year 2011, voxeljet introduced a series of technical innovations. In April 2011, the company opened up a new dimension of generative production methods with the VX4000 3D printing system. [11] This system makes it possible to produce objects with a size of 4 x 2 x 1 meters at a build speed that is up to three times faster than earlier systems, while maintaining the same resolution. [12] At the international trade fair for foundry technologies ‘’GIFA’’, voxeljet introduced the world's first continuous 3D printer, the VXC800. [13] The development of this continuous 3D printing technology represented the manufacturing of molds and models without tools. This machine generation runs the process steps "building" and "unpacking" in parallel, without having to interrupt system operations. Therefore, this printing system represents an important step towards industrial series production on the basis of a generative production process. In the same year, voxeljet celebrated the global premiere of its 3D printer VX1000 at EuroMold, the trade fair for tooling and mold-making, design and product development in Frankfurt am Main. [14] By combining high performance and a large build space, this printing system was able to meet the growing requirements of industry. [15] In addition to these system innovations, the company also presented the newly developed material system Polypor type C in the year 2011. It allows voxeljet to meet customer demand for pure white plastic models. Moreover, this material also satisfies higher requirements regarding the stability and surface properties of the models. [16] A year later in 2012, the first VX1000 printing system was sold to the British company Propshop (Model Makers) Ltd.. It was the fifth voxeljet system that was in use in the United Kingdom. The movie industry opened a completely new customer market for voxeljet. [17] In the year 2012, voxeljet introduced its smallest system, the VX200, to the market. [18] This printing system uses the same method as the larger series, but is very compact and easy to operate. [19]

IPO

In the year 2013, the company went ahead with its IPO on the New York Stock Exchange. [20] To this end, voxeljet technology GmbH was converted into a stock corporation that now operates as voxeljet AG. On 17 October 2013, voxeljet placed 6.5 million ADS on the NYSE at an issue price of US$13. [21] [22] Five American Depositary Receipt corresponded to one share. [23] The IPO enabled voxeljet AG to take in US$64.5 million after deduction of the price discount granted to the issuing banks and issue costs. [24] Six months after the IPO, voxeljet AG generated another US$41.1 million as part of a capital increase, after deduction of the price discount granted to the issuing banks and issue costs. In the process, the company issued another three million American Depositary Shares at the New York Stock Exchange at a unit price of US$15. [3] [23]

Globalization

voxeljet Canton Voxeljet Canton.jpg
voxeljet Canton

To add to its global network of sales partners voxeljet AG began to set up its own international locations in the year 2014. On 1 October 2014, voxeljet AG took over the British company Propshop (Model Makers) Ltd., thus establishing its first location outside Germany. With the takeover, Propshop became a wholly owned subsidiary of voxeljet AG. The company, which specializes in the film and entertainment industry, had already gained experience with voxeljet printing systems when it purchased the VX1000 in the year 2012. [3] [25] [26] In the same year, voxeljet AG founded a new company in the USA. In January 2015, voxeljet began to operate a service center for the on-demand production of molds and models in Canton (Michigan), with the goal of reaching a printing capacity similar to the capacity at the home location in Friedberg by the end of 2016. [3] [27] In December 2015 voxeljet announced a joint venture with Suzhou Meimai Fast Manufacturing Technology in China. The joint venture shall be called voxeljet China Ltd. and will be headquartered in the city of Suzhou, near Shanghai. At the same time voxeljet AG established voxeljet India Pvt. Ltd.

Technology and process

Process

Portrayal of 3D printing processes of voxeljet printing systems 3D-Druckprozess(1).jpg
Portrayal of 3D printing processes of voxeljet printing systems

The binder jetting technology was first developed at the Massachusetts Institute of Technology in 1993 and is generally known as the "Powder bed and inkjet head 3D printing". As usual in the additive manufacturing processes, the part to be printed is built up from many thin cross sections of the 3D model. An inkjet print head moves across a bed of powder, simultaneously putting down a liquid binding material. After that, a thin layer of powder is extended across the completed section and the process is repeated several times with each layer adhering to the last. [28]

In 2017, voxeljet introduced its High Speed Sintering (HSS) technology. HSS is a powder-based 3D printing process that produces functional plastic parts from materials such as polyamide 12 (PA12) or thermoplastic polyurethane (TPU). The technology employs an ink jetting process that starts by spreading a thin layer of polymer powder onto a build platform. An inkjet printhead then selectively jets an infrared-absorbing ink into the areas of the build where the part is to be produced. An infrared lamp then passes over the layer, fusing the printed areas while the unprinted powder remains loose and acts as a support material during the build. This process is repeated layer by layer until the entire build volume is filled. After cooling, the parts can be unpacked. [29]

In 2019, voxeljet announced a joint project with the Spanish foundry equipment manufacturer LORAMENDI S COOP. The project, called "Industrialization of Core Printing (ICP)", aimed to serial-additive manufacture water jacket cores at the BMW light metal foundry in Landshut, Germany. The project was completed in 2023. [30]

In 2021, voxeljet, together with GE Renewable Energy and the Fraunhofer IGZV Institute, announced a joint project that aligns with the U.S. strategy for clean power generation. The project involves the development of a new 3D printer that prints sand molds for the casting of parts for offshore wind turbines and water turbines. In 2023, the project received funding from the U.S. Department of Energy. [31]


Application area

The voxeljet process is particularly well-suited for the production of molds or models for metal casting applications in small series, such as prototypes, individual parts, props, investment casting or sand casting. In addition, the method is used for design samples, art and architecture components as well as in the aviation and aerospace industry, automotive industry, research and medicine and in the film and entertainment industry. In High Speed Sintering, functional parts can directly be 3D printed.

Materials

voxeljet offers two plastic materials based on PMMA particles bound by different resins. The Polypor B binder, available as a voxeljet service and for system customers in Europe, is ideal for parts that are true to detail and which require a high degree of edge sharpness, resolution and green compact strength. The Polypor C binder, on the other hand, lends itself to simplified burn-out processes in investment casting and for architectural models.

The sand types are selected individually for each order depending on the geometry and application purpose. voxeljet uses different sands with different granulations. The grain size that is used will decide the surface finish of the cast result. The most commonly used sand is made of quartz and is available in the granulations 0.14 mm, 0.19 mm and 0.25 mm. Also offered is the more temperature-resistant kerphalite sand, which is suited for especially complex geometries and internal cores for steel casting.

In High Speed Sintering, functional parts can be manufactured in PA12, PP, TPU, PEBA and EVA based polymers.

3D printing systems

ImageModelMaterial classBuild space dimensionsSpecifications/Features
Industrial 3D printer for polymer sintering VX1000 High Speed Sintering (HSS).jpg
Industrial 3D printer for polymer sintering
VX1000Polymer Sintering1,000 mm x 540 mm x 400 mm
  • Large-scale polymer sintering
  • Unprinted particle material is recyclable
  • Layer thickness of 100 μm and resolution of 360 dpi
  • Piezo print head system (print resolution 360 dpi)
Industrial 3D printer for polymer sintering VX200-HSS.jpg
Industrial 3D printer for polymer sintering
VX200Polymer Sintering290 mm x 140 mm x 180 mm
  • For material development, e.g. in universities or coporate R&D departments
  • Small scale production


Voxeljet VX1000 Voxeljet VX1000.jpg
Voxeljet VX1000
VX1000Sand/PMMA/PDB1060 mm x 600 mm x 500 mm
  • High-performance machine
  • High-performance print head with a resolution of up to 600 dpi
  • Environmentally-friendly process due to compatibility with inorganic binder
  • Ability to print molds with complex geometries and undercuts
  • Effective continuous operations due to rugged design and high-quality components
  • Suitable for all voxeljet particulate materials [32]
Voxeljet VX2000 Voxeljet VX2000.jpg
Voxeljet VX2000
VX2000Sand/PDB2000 mm x 1000 mm x 1000 mm
  • Fast and economical manufacturing of large components and small batches
  • Open source material options
  • Integrated material handling system
  • Industrial 3D printer for 24/7 usage
  • Efficient operation through rugged design and high-quality components [33]
Voxeljet VX4000 Voxeljet VX4000.jpg
Voxeljet VX4000
VX4000Sand4000 mm x 2000 mm x 1000 mm
  • One of the largest 3D printing systems worldwide
  • Continuous operation with multiple building platforms
  • Variable use of build space for individual applications
  • Fast and economical manufacture of large components and batches [34]

See also

Related Research Articles

<span class="mw-page-title-main">Selective laser sintering</span> 3D printing technique

Selective laser sintering (SLS) is an additive manufacturing (AM) technique that uses a laser as the power and heat source to sinter powdered material, aiming the laser automatically at points in space defined by a 3D model, binding the material together to create a solid structure. It is similar to selective laser melting; the two are instantiations of the same concept but differ in technical details. SLS is a relatively new technology that so far has mainly been used for rapid prototyping and for low-volume production of component parts. Production roles are expanding as the commercialization of AM technology improves.

<span class="mw-page-title-main">3D printing</span> Additive process used to make a three-dimensional object

3D printing or additive manufacturing is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, with the material being added together, typically layer by layer.

<span class="mw-page-title-main">3D Systems</span> American 3D printing company

3D Systems Corporation is an American company based in Rock Hill, South Carolina, that engineers, manufactures, and sells 3D printers, 3D printing materials, 3D printed parts, and application engineering services. The company creates product concept models, precision and functional prototypes, master patterns for tooling, as well as production parts for direct digital manufacturing. It uses proprietary processes to fabricate physical objects using input from computer-aided design and manufacturing software, or 3D scanning and 3D sculpting devices.

<span class="mw-page-title-main">Rapid prototyping</span> Group of techniques to quickly construct physical objects

Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data. Construction of the part or assembly is usually done using 3D printing or "additive layer manufacturing" technology.

Custom-fit means personalized with regard to shape and size. A customized product would imply the modification of some of its characteristics according to the customers requirements such as with a custom car. However, when fit is added to the term, customization could give the idea of both the geometric characteristics of the body and the individual customer requirements, e.g., the steering wheel of the Formula 1 driver Fernando Alonso.

<span class="mw-page-title-main">Z Corporation</span>

Z Corporation it a company that makes 3D printing and scanning technologies. It was founded in December 1994 by Marina Hatsopoulos, Walter Bornhorst, James Bredt and Tim Anderson, based on a technology developed at MIT under the direction of Professor Ely Sachs. The Company was sold to Contex Holding in August 2005, and was ultimately acquired by 3D Systems on January 3, 2012.

Solidscape, Inc. is a company that designs, develops and manufactures 3D printers for rapid prototyping and rapid manufacturing, able to print solid models created in CAD.

<span class="mw-page-title-main">Selective laser melting</span> 3D printing technique

Selective laser melting (SLM) is one of many proprietary names for a metal additive manufacturing (AM) technology that uses a bed of powder with a source of heat to create metal parts. Also known as direct metal laser sintering (DMLS), the ASTM standard term is powder bed fusion (PBF). PBF is a rapid prototyping, 3D printing, or additive manufacturing technique designed to use a high power-density laser to melt and fuse metallic powders together.

<span class="mw-page-title-main">Powder bed and inkjet head 3D printing</span> 3D printing technique

Binder jet 3D printing, known variously as "Powder bed and inkjet" and "drop-on-powder" printing, is a rapid prototyping and additive manufacturing technology for making objects described by digital data such as a CAD file. Binder jetting is one of the seven categories of additive manufacturing processes according to ASTM and ISO.

Solid Concepts, Inc. is a custom manufacturing company engaged in engineering, manufacturing, production, and prototyping. The company is headquartered in Valencia, California, in the Los Angeles County area, with six other facilities located around the United States. Solid Concepts is an additive manufacturing service provider as well as a major manufacturer of business products, aerospace, unmanned systems, medical equipment and devices, foundry cast patterns, industrial equipment and design, and transportation parts.

<span class="mw-page-title-main">Fused filament fabrication</span> 3D printing process

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<span class="mw-page-title-main">Applications of 3D printing</span>

In recent years, 3D printing has developed significantly and can now perform crucial roles in many applications, with the most common applications being manufacturing, medicine, architecture, custom art and design, and can vary from fully functional to purely aesthetic applications.

<span class="mw-page-title-main">3D printing processes</span> List of 3D printing processes

A variety of processes, equipment, and materials are used in the production of a three-dimensional object via additive manufacturing. 3D printing is also known as additive manufacturing, because the numerous available 3D printing process tend to be additive in nature, with a few key differences in the technologies and the materials used in this process.

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Desktop Metal, Inc. is a public American technology company that designs and markets 3D printing systems. Headquartered in Burlington, Massachusetts, the company has raised $438 million in venture funding since its founding from investors such as Google Ventures, BMW, and Ford Motor Company. Desktop Metal launched its first two products in April 2017: the Studio System, a metal 3D printing system catered to engineers and small production runs, and the Production System, intended for manufacturers and large-scale printing. In November 2019, the company launched two new printer systems: the Shop System for machine shops, and the Fiber industrial-grade composites printer for automated fiber placement. The World Economic Forum named Desktop Metal a Technology Pioneer in 2017.

Material extrusion-based additive manufacturing (EAM) represents one of the seven categories of 3d printing processes, defined by the ISO international standard 17296-2. While it is mostly used for plastics, under the name of FDM or FFF, it can also be used for metals and ceramics. In this AM process category, the feedstock materials are mixtures of a polymeric binder and a fine grain solid powder of metal or ceramic materials. Similar type of feedstock is also used in the Metal Injection Molding (MIM) and in the Ceramic Injection Molding (CIM) processes. The extruder pushes the material towards a heated nozzle thanks to

Cold spray additive manufacturing (CSAM) is a particular application of cold spraying, able to fabricate freestanding parts or to build features on existing components. During the process, fine powder particles are accelerated in a high-velocity compressed gas stream, and upon the impact on a substrate or backing plate, deform and bond together creating a layer. Moving the nozzle over a substrate repeatedly, a deposit is building up layer-by-layer, to form a part or component. If an industrial robot or computer controlled manipulator controls the spray gun movements, complex shapes can be created. To achieve a 3D shape, there are two different approaches. First, to fix the substrate and move the cold spray gun/nozzle using a robotic arm; the second one is to move the substrate with a robotic arm, and keep the spray-gun nozzle fixed. There is also a possibility to combine these two approaches either using two robotic arms or other manipulators. The process always requires a substrate and uses only powder as raw material.

<span class="mw-page-title-main">3D food printing</span> 3D printing techniques to make food

3D food printing is the process of manufacturing food products using a variety of additive manufacturing techniques. Most commonly, food grade syringes hold the printing material, which is then deposited through a food grade nozzle layer by layer. The most advanced 3D food printers have pre-loaded recipes on board and also allow the user to remotely design their food on their computers, phones or some IoT device. The food can be customized in shape, color, texture, flavor or nutrition, which makes it very useful in various fields such as space exploration and healthcare.

<span class="mw-page-title-main">Massivit</span>

Massivit 3D Printing Technologies Ltd. (Massivit3D) is an Israeli public company traded on the Tel Aviv Stock Exchange (TASE:MSVT) Its headquarters are in Lod. The company develops, constructs and sells Additive Manufacturing printers for production of large parts and develops printing materials for use in their printers.

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