ASME B5 refers to a technical committee of the American Society of Mechanical Engineers and the standard they maintain which deals with machine tools.
As a Standards Development Organization, ASME continues to develop and maintains nearly 600 codes and standards in a wide range of disciplines including pressure technology, nuclear plants, elevators / escalators, construction, engineering design, and performance testing. Machine Tool standards are developed and maintained by ASME B5 Committee, [1] which operates under ASME's Board on Standardization and Testing. The B5 Standards Committee currently meets once a year in various locations throughout the United States. The meeting is generally held in November and is open to the public. The B5 Technical Committees usually meet in conjunction with the B5 Standards Committee. Some B5 Technical Committees also meet separately in different locations throughout the year. The B5 Standards Committee and its Technical Committees are composed of experts in the field of machine tools. Members of the B5 Standards Committee are classified in the following interest classes: Producer/Manufacturer, Regulatory, Services, General Interest, and User. The B5 Committee works on writing new ASME American National Standards, and revising current ASME B5 and B94 standards. The B5 Standards Committee operates under procedures of the American National Standards Institute (ANSI).
The celebration of the 100th meeting in 2022 will mark the 100th consecutive year the ASME B5 committee has met. The following historical information marks only the beginning stages of copious collaborative work and continuous publication, review, and revision of ASME B5 Standards. [2]
On May 13, 1914, the ASME Committee on Meetings, Subcommittee on Machine Shop Practice began discussion on standardization of machine shop practices. [3] It wasn't until September 1922 under the procedure of American Standards Association, the B5 committee was organized as a committee dedicated to machine tools. B5 was sponsored by the National Machine Tool Builders’ Association, the Society of Automotive Engineers, Metal Cutting Tool Institute, and The American Society of Mechanical Engineers. [4]
On December 2, 1937, the standard for Adjustable Adapters for Multiple Spindle Drilling Heads this standard was approved by the American Standards Association and designated as American Standard (ASA B5.11-1937). [5]
Work on the standardization of T-slots started in 1924 and a tentative standard was published in 1927. The first official American Standard for T-slots came in 1941. [6] B5 Technical Committee No. 11 was organized in New York on December 4, 1928, and B5 Technical Committee No. 4 on Spindle Noses was organized on December 5, 1928. These two committees worked in close cooperation with each other and with manufacturers and users of engine lathes, turret lathes and automatic lathes in developing standards for spindle noses and chucks. [4]
B5 Technical Committee No. 3 on the Standardization of Machine Tapers was appointed in August, 1926, and held its organization meeting in September, 1926, in New Haven, Conn. Three American tapers then in use, the Brown & Sharpe (1860), Morse (1862), and Jarno (1889), and the taper series adopted by William Sellers & Co.(1862) were combined into a compromise standard series which contained twenty-two (22) self-holding taper sizes. [7]
The first edition of the Spindle Noses and Tool Shanks for Milling Machines standard, known as B5.18-1943, resulted from intensive effort dating back to 1926 by a special group of milling machine manufacturers. [8]
The effort to establish an American standard for Ball Screws began in July 1971 out of a need to obtain a consensus opinion relative to proposals for standardization of ball screw assemblies within the ISO/TC39 sub-committee Working Group 7. Out of this, the subcommittee TC43 was organized with members representing manufacturers, users of ball screws, and others of general interest. TC43 produced ANSI B5.48, which was approved as an American National Standard and published in 1977. [9]
The charter of the ASME B5 Machine Tool Standards committee is "The standardization of machine tools, cutting tools and of the elements of machine tool construction and operation relating primarily to their use in manufacturing operations, including: [10]
Technical subcommittees under ASME B5 address the formulation and maintenance of standards in particular disciplines within the scope of the B5 charter. Membership includes a carefully balanced representation in various interest classifications so that no one group dominates. Some examples of the various interest classifications are: users, manufacturers, consultants, insurance interests, universities, testing laboratories, and government regulatory agencies. [11]
There are over 40 Standards that are periodically reviewed to ensure they reflect new developments and technical advances (e.g., new materials, new designs and new applications). Several new standards are under development or being considered in the areas of Tool Holder Interfaces, Machine Performance Evaluation, Micromachining, Energy Assessment, and Robotics. The current list (2015) of B5 subcommittees includes:
TC 11 - Chucks and Chuck Jaws
TC 30 - Power Press Standards
TC 43 - Ball Screws
TC 45 - Spindle Noses and Tool Shanks for Machining Centers
TC 52 - Machine Tool Performance
TC 54 - Tool Connection Gages for Machine Tools
TC 55 - Tool Identification Systems (RFID)
TC 56 - Information Technology for Machine Tools
TC 65 - Micromachining
TC 94 - Cutting Tools
ISO TC39, SC2 – Test conditions for metal cutting machine tools
ISO TC39, SC4 – Woodworking machines
ISO TC39, SC6 – Noise of machine tools
ISO TC39, SC8 – Work holding spindles and chucks
ISO TC39, SC10 – Safety
ISO TC39, WG 7 – Ball screws
ISO TC39, WG9 – Symbols for indications appearing on machine tools
ISO TC39, WG 12 – Environmental evaluation of machine tools
ISO TC39, WG 16 – Production equipment for Microsystems
ISO TC29, SC2 – Cutting tools and their attachments
A lathe is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, threading and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.
A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamer and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press.
A collet is a segmented sleeve, band or collar. One of the two radial surfaces of a collet is usually tapered and the other is cylindrical. The term collet commonly refers to a type of chuck that uses collets to hold either a workpiece or a tool, but collets have other mechanical applications.
A screw thread is a helical structure used to convert between rotational and linear movement or force. A screw thread is a ridge wrapped around a cylinder or cone in the form of a helix, with the former being called a straight thread and the latter called a tapered thread. A screw thread is the essential feature of the screw as a simple machine and also as a threaded fastener.
A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.
A machine taper is a system for securing cutting tools or toolholders in the spindle of a machine tool or power tool. A male member of conical form fits into the female socket, which has a matching taper of equal angle.
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates.
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations. They remove material by their movement within the machine or directly from the cutter's shape.
In machining, a metal lathe or metalworking lathe is a large class of lathes designed for precisely machining relatively hard materials. They were originally designed to machine metals; however, with the advent of plastics and other materials, and with their inherent versatility, they are used in a wide range of applications, and a broad range of materials. In machining jargon, where the larger context is already understood, they are usually simply called lathes, or else referred to by more-specific subtype names. These rigid machine tools remove material from a rotating workpiece via the movements of various cutting tools, such as tool bits and drill bits.
Trapezoidal thread forms are screw thread profiles with trapezoidal outlines. They are the most common forms used for leadscrews. They offer high strength and ease of manufacture. They are typically found where large loads are required, as in a vise or the leadscrew of a lathe. Standardized variations include multiple-start threads, left-hand threads, and self-centering threads.
A turret lathe is a form of metalworking lathe that is used for repetitive production of duplicate parts, which by the nature of their cutting process are usually interchangeable. It evolved from earlier lathes with the addition of the turret, which is an indexable toolholder that allows multiple cutting operations to be performed, each with a different cutting tool, in easy, rapid succession, with no need for the operator to perform set-up tasks in between or to control the toolpath. The latter is due to the toolpath's being controlled by the machine, either in jig-like fashion, via the mechanical limits placed on it by the turret's slide and stops, or via digitally-directed servomechanisms for computer numerical control lathes.
James Hartness was an American business executive, inventor, mechanical engineer, entrepreneur, amateur astronomer, and politician who served as the 58th governor of Vermont from 1921 to 1923.
A screw-cutting lathe is a machine capable of cutting very accurate screw threads via single-point screw-cutting, which is the process of guiding the linear motion of the tool bit in a precisely known ratio to the rotating motion of the workpiece. This is accomplished by gearing the leadscrew to the spindle with a certain gear ratio for each thread pitch. Every degree of spindle rotation is matched by a certain distance of linear tool travel, depending on the desired thread pitch.
David Wilkinson was a U.S. mechanical engineer who invented a lathe for cutting screw threads, which was extremely important in the development of the machine tool industry in the early 19th century.
A screw is an externally helical threaded fastener capable of being tightened or released by a twisting force (torque) to the head. The most common uses of screws are to hold objects together and there are many forms for a variety of materials. Screws might be inserted into holes in assembled parts or a screw may form its own thread. The difference between a screw and a bolt is that the latter is designed to be tightened or released by torquing a nut.
A drawbar force gauge is a gauge designed to measure forces on a machine tool's drawbar. These types of machines are found in metalworking, woodworking, stone cutting, and carbon fiber fabricating shops. Many modern machines generate well in excess of 50,000 N (12,000 lbf). Measuring and maintaining this force is an important and necessary part of a machine shop preventative maintenance plan.
The Fay automatic lathe was an automatic lathe tailored to cutting workpieces that were mounted on centers. It could also do chucking work. Examples of workpieces included automotive steering knuckles and transmission gears, and such work done on mandrels as flanges, disks, and hubs. The machine tool was developed by F.C. Fay of Philadelphia and improved by Otto A. Schaum. It was originally manufactured by the Fay & Scott Machine Shop. James Hartness acquired manufacturing rights on behalf of the Jones & Lamson Machine Company and manufactured an improved version, developed under the management of Ralph Flanders.
In metalworking and woodworking, an automatic lathe is a lathe with an automatically controlled cutting process. Automatic lathes were first developed in the 1870s and were mechanically controlled. From the advent of NC and CNC in the 1950s, the term automatic lathe has generally been used for only mechanically controlled lathes, although some manufacturers market Swiss-type CNC lathes as 'automatic'.
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying directions on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances.
ASME is a non-profit organization that continues to develop and maintains nearly 600 codes and standards in a wide range of disciplines. Some of which includes the Boiler and Pressure Vessel Code (BPVC), Elevators and Escalators, Piping and Pipelines, Bioprocessing Equipment (BPE), Nuclear Facility Applications (NQA), Process Performance Test Codes (PTC), and Valves, Flanges, Fittings and Gaskets (B16).