Counter-pressure brake

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The counter-pressure brake (German: Gegendruckbremse), also named the Riggenbach counter-pressure brake after its inventor, Niklaus Riggenbach, is a dynamic railway brake on steam locomotives that brakes the locomotive using the driving cylinders. In doing so it reduces wear and tear and overheating of the driving wheel tyres and brake blocks and enables a continuously high brake force to be applied. The brake works by using the cylinders as air compressors and converting kinetic energy into heat. Steam is emitted during braking but this does not come from the boiler, it is produced by evaporation of water used to cool the cylinders.

Niklaus Riggenbach Swiss engineer

Niklaus Riggenbach was the inventor of the Riggenbach rack system and the counter-pressure brake. He was also an engineer and locomotive builder.

Cylinder (locomotive)

The cylinder is the power-producing element of the steam engine powering a steam locomotive. The cylinder is made pressure-tight with end covers and a piston; a valve distributes the steam to the ends of the cylinder. Cylinders were cast in cast iron and later in steel. The cylinder casting includes other features such as valve ports and mounting feet. The last big American locomotives incorporated the cylinders as part of huge one-piece steel castings that were the main frame of the locomotive. Renewable wearing surfaces were needed inside the cylinders and provided by cast-iron bushings.

Driving wheel powered wheel of a railway locomotive

On a steam locomotive, a driving wheel is a powered wheel which is driven by the locomotive's pistons. On a conventional, non-articulated locomotive, the driving wheels are all coupled together with side rods ; normally one pair is directly driven by the main rod which is connected to the end of the piston rod; power is transmitted to the others through the side rods.

Contents

The main part of the system is piping and regulation of atmospheric air drawn into the cylinders, into which cooling water and oil is injected.

Operation

To use the cylinders as pumps necessitates complete reversal of the normal gas flow. Atmospheric air is drawn through the steam exhaust and compressed air ejected through the steam inlet. A separate chimney is provided, usually behind the main chimney, to exhaust the compressed air without increasing flow through the smokebox (which would cause increased draught of the fire).

Water injected into the incoming air evaporates during compression, carrying away much of the heat generated. Oil is also injected into the incoming air to maintain lubrication of the cylinders.

Use

Austria and Germany

Counter-pressure brakes were found especially on steam engines that worked long inclines and on rack railway locomotives (e.g. on the Vienna Kahlenberg Railway (Kahlenbergbahn), relieving brake blocks and tyres from high levels of wear and tear that they would otherwise be subjected to. [1]

Grade (slope) tangent of the angle of a surface to the horizontal

The grade of a physical feature, landform or constructed line refers to the tangent of the angle of that surface to the horizontal. It is a special case of the slope, where zero indicates horizontality. A larger number indicates higher or steeper degree of "tilt". Often slope is calculated as a ratio of "rise" to "run", or as a fraction in which run is the horizontal distance and rise is the vertical distance.

Rack railway railway on which trains are propelled by engaging a toothed rack wheel with a matching rail, in order to climb steep gradients

A rack railway is a steep grade railway with a toothed rack rail, usually between the running rails. The trains are fitted with one or more cog wheels or pinions that mesh with this rack rail. This allows the trains to operate on steep grades above around 7 to 10%, which is the maximum for friction-based rail. Most rack railways are mountain railways, although a few are transit railways or tramways built to overcome a steep gradient in an urban environment.

Kahlenberg mountain

The Kahlenberg is a hill located in the 19th District of Vienna, Austria (Döbling).

For operation on ramps its availability was indispensable because these dynamic brakes on steam locomotives provided the required third independent set of brakes.

A further area of use was in measurement and testing using braking locomotives to provide continuous load on railway vehicles being tested in normal running. For this niche activity a number of steam locomotives survived in Germany until the middle of the 1970s.

Wales

Counter-pressure brakes are used on the steam locomotives of the Snowdon Mountain Railway.

Snowdon Mountain Railway rack-and-pinion railway in Wales

The Snowdon Mountain Railway is a narrow gauge rack and pinion mountain railway in Gwynedd, north-west Wales. It is a tourist railway that travels for 4.7 miles (7.6 km) from Llanberis to the summit of Snowdon, the highest peak in Wales.

Countersteam brake

The counter-pressure brake should not be confused with the countersteam brake (German:Gegendampfbremse), which is not considered an auxiliary braking system.

A countersteam brake is a brake on a steam locomotive that uses the engine to help brake the locomotive.

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Injector type of pump

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Smokebox

A smokebox is one of the major basic parts of a steam locomotive exhaust system. Smoke and hot gases pass from the firebox through tubes where they pass heat to the surrounding water in the boiler. The smoke then enters the smokebox, and is exhausted to the atmosphere through the chimney. Early locomotives had no smokebox and relied on a long chimney to provide natural draught for the fire but smokeboxes were soon included in the design for two main reasons. Firstly and most importantly, the blast of exhaust steam from the cylinders, when directed upwards through an airtight smokebox with an appropriate design of exhaust nozzle, effectively draws hot gases through the boiler tubes and flues and, consequently, fresh combustion air into the firebox. Secondly, the smokebox provides a convenient collection point for ash and cinders ("char") drawn through the boiler tubes, which can be easily cleaned out at the end of a working day. Without a smokebox, all char must pass up the chimney or will collect in the tubes and flues themselves, gradually blocking them.

Condensing steam locomotive

A condensing steam locomotive is a type of locomotive designed to recover exhaust steam, either in order to improve range between taking on boiler water, or to reduce emission of steam inside enclosed spaces. The apparatus takes the exhaust steam that would normally be used to produce a draft for the firebox, and routes it through a heat exchanger, into the boiler water tanks. Installations vary depending on the purpose, design and the type of locomotive to which it is fitted. It differs from the usual closed cycle condensing steam engine, in that the function of the condenser is primarily either to recover water, or to avoid excessive emissions to the atmosphere, rather than maintaining a vacuum to improve both efficiency and power.

Retarder (mechanical engineering)

A retarder is a device used to augment or replace some of the functions of primary friction-based braking systems, usually on heavy vehicles. Retarders serve to slow vehicles, or maintain a steady speed while traveling down a hill, and help prevent the vehicle from "running away" by accelerating down the hill. They are not usually capable of bringing vehicles to a standstill, as their effectiveness diminishes as vehicle speed lowers. They are usually used as an additional "assistance" to slow vehicles, with the final braking done by a conventional friction braking system. As the friction brake will be used less, particularly at higher speeds, their service life is increased, and since in those vehicles the brakes are air-actuated helps to conserve air pressure too.

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Vacuum engine

A vacuum engine derives its force from air pressure against one side of the piston, which has a partial vacuum on the other side of it. At the beginning of an outstroke, a valve in the head of the cylinder opens and admits a charge of burning gas and air, which is trapped by the closing of the valve and expands. Towards the end of the stroke the charge comes into contact with a water- or air-cooled part of the cylinder and is chilled, causing a sudden drop in pressure sufficient to suck the piston – which is open towards the crank – back on the return stroke. The valve opens again in time for the piston to expel the burnt gases before the next outstroke begins.

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NZASM 32 Tonner 0-4-2RT rack and pinion steam locomotive used in pre-Union era in South Africa

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References

  1. Ransome-Wallis, P. (1959). Illustrated Encyclopedia of World Railway Locomotives (2001 republication ed.). Dover Publications, Inc. ISBN   0-486-41247-4., p. 251.