Dielectric withstand test

Last updated

In electrical engineering, a dielectric withstand test (also pressure test, high potential test, hipot test, or insulation test) is an electrical safety test performed on a component or product to determine the effectiveness of its insulation. The test may be between mutually insulated sections of a part, or energized parts and ground. The test is a means to qualify a device's ability to operate safely during rated electrical conditions. [1] If the current through a device under test is less than a specified limit at the required test potential and time duration, the device meets the dielectric withstand requirement. A dielectric withstand test may be done as a factory test on new equipment, or may be done on apparatus already in service as a routine maintenance test. [2]

An insulation test set; in this pattern, a hand-cranked generator provides the high voltage and the scale is directly calibrated in megohms. Meger M4100 pealt.JPG
An insulation test set; in this pattern, a hand-cranked generator provides the high voltage and the scale is directly calibrated in megohms.

Voltage withstand testing is done with a high-voltage source and voltage and current meters. A single instrument called a "pressure test set" or "hipot tester" is often used to perform this test. It applies the necessary voltages to a device and monitors leakage current. The current can trip a fault indicator. The tester has output overload protection. The test voltage may be either direct current or alternating current at power frequency or other frequency, like resonant frequency (30 to 300 Hz determined by load) or VLF (0.01 Hz to 0.1 Hz), when convenient. The maximum voltage is given in the test standard for the particular product. The application rate may also be adjusted to manage leakage currents resulting from inherent capacitive effects of the test object. The duration of the test is dependent on the test requirements of the asset owner but is normally up to 5 minutes. The applied voltage, rate of application and test duration depend on the specification requirements of the equipment. Different test standards apply for consumer electronics, military electrical devices, high-voltage cables, switchgear and other apparatus. [2]

Typical hipot equipment leakage current trip limit settings range between 0.1 and 20 mA [3] and are set by the user according to test object characteristics and rate of voltage application. The objective is to choose a current setting that will not cause the tester to falsely trip during voltage application, while at the same time, selecting a value that minimizes possible damage to the device under test should an inadvertent discharge or breakdown occur.

Control panel of a portable high voltage ("hipot") tester ; this instrument can test up to 100 kV AC High voltage test set.jpg
Control panel of a portable high voltage ("hipot") tester ; this instrument can test up to 100 kV AC

See also

Related Research Articles

<span class="mw-page-title-main">Insulator (electricity)</span> Material that does not conduct an electric current

An electrical insulator is a material in which electric current does not flow freely. The atoms of the insulator have tightly bound electrons which cannot readily move. Other materials—semiconductors and conductors—conduct electric current more easily. The property that distinguishes an insulator is its resistivity; insulators have higher resistivity than semiconductors or conductors. The most common examples are non-metals.

Radio frequency (RF) is the oscillation rate of an alternating electric current or voltage or of a magnetic, electric or electromagnetic field or mechanical system in the frequency range from around 20 kHz to around 300 GHz. This is roughly between the upper limit of audio frequencies and the lower limit of infrared frequencies, and also encompasses the microwave range, though other definitions treat microwaves as a separate band from RF. These are the frequencies at which energy from an oscillating current can radiate off a conductor into space as radio waves, so they are used in radio technology, among other uses. Different sources specify different upper and lower bounds for the frequency range.

<span class="mw-page-title-main">Electrolytic capacitor</span> Type of capacitor

An electrolytic capacitor is a polarized capacitor whose anode or positive plate is made of a metal that forms an insulating oxide layer through anodization. This oxide layer acts as the dielectric of the capacitor. A solid, liquid, or gel electrolyte covers the surface of this oxide layer, serving as the cathode or negative plate of the capacitor. Because of their very thin dielectric oxide layer and enlarged anode surface, electrolytic capacitors have a much higher capacitance-voltage (CV) product per unit volume than ceramic capacitors or film capacitors, and so can have large capacitance values. There are three families of electrolytic capacitor: aluminium electrolytic capacitors, tantalum electrolytic capacitors, and niobium electrolytic capacitors.

In electrical engineering, partial discharge (PD) is a localized dielectric breakdown (DB) of a small portion of a solid or fluid electrical insulation (EI) system under high voltage (HV) stress. While a corona discharge (CD) is usually revealed by a relatively steady glow or brush discharge (BD) in air, partial discharges within solid insulation system are not visible.

<span class="mw-page-title-main">Residual-current device</span> Electrical safety device used in household wiring

A residual-current device (RCD), residual-current circuit breaker (RCCB) or ground fault circuit interrupter (GFCI) is an electrical safety device that interrupts an electrical circuit when the current passing through a conductor is not equal and opposite in both directions, therefore indicating leakage current to ground or current flowing to another powered conductor. The device's purpose is to reduce the severity of injury caused by an electric shock. This type of circuit interrupter cannot protect a person who touches both circuit conductors at the same time, since it then cannot distinguish normal current from that passing through a person.

<span class="mw-page-title-main">Breakdown voltage</span> Voltage at which insulator becomes conductive

The breakdown voltage of an insulator is the minimum voltage that causes a portion of an insulator to experience electrical breakdown and become electrically conductive.

<span class="mw-page-title-main">Shielded cable</span> Electric cable with metal jacket (shield) to prevent magnetic interference

A shielded cable or screened cable is an electrical cable that has a common conductive layer around its conductors for electromagnetic shielding. This shield is usually covered by an outermost layer of the cable. Common types of cable shielding can most broadly be categorized as foil type, contraspiralling wire strands or both. A longitudinal wire may be necessary with dielectric spiral foils to short out each turn.

<span class="mw-page-title-main">Capacitor types</span> Manufacturing styles of an electronic device

Capacitors are manufactured in many styles, forms, dimensions, and from a large variety of materials. They all contain at least two electrical conductors, called plates, separated by an insulating layer (dielectric). Capacitors are widely used as parts of electrical circuits in many common electrical devices.

<span class="mw-page-title-main">Electrical treeing</span>

In electrical engineering, treeing is an electrical pre-breakdown phenomenon in solid insulation. It is a damaging process due to partial discharges and progresses through the stressed dielectric insulation, in a path resembling the branches of a tree. Treeing of solid high-voltage cable insulation is a common breakdown mechanism and source of electrical faults in underground power cables.

<span class="mw-page-title-main">Portable appliance testing</span> Procedure in which electrical appliances are routinely checked for safety

In electrical safety testing, portable appliance testing is a process by which electrical appliances are routinely checked for safety, commonly used in the United Kingdom, Ireland, New Zealand and Australia. The formal term for the process is "in-service inspection & testing of electrical equipment". Testing involves a visual inspection of the equipment and verification that power cables are in good condition. Additionally, other tests may be done when required, such as a verification of earthing (grounding) continuity, a test of the soundness of insulation between the current-carrying parts, and a check for any exposed metal that could be touched. The formal limits for a pass/fail of these electrical tests vary somewhat depending on the category of equipment being tested.

In electrical engineering, electrical safety testing is essential to make sure electrical products and installations are safe. To meet this goal, governments and various technical bodies have developed electrical safety standards. All countries have their own electrical safety standards that must be complied with. To meet to these standards, electrical products and installations must pass electrical safety tests.

<span class="mw-page-title-main">Tantalum capacitor</span> Type of electrolytic capacitor

A tantalum electrolytic capacitor is an electrolytic capacitor, a passive component of electronic circuits. It consists of a pellet of porous tantalum metal as an anode, covered by an insulating oxide layer that forms the dielectric, surrounded by liquid or solid electrolyte as a cathode. Because of its very thin and relatively high permittivity dielectric layer, the tantalum capacitor distinguishes itself from other conventional and electrolytic capacitors in having high capacitance per volume and lower weight.

<span class="mw-page-title-main">High-voltage cable</span> Cable used for electric power transmission at high voltage

A high-voltage cable, sometimes called a high-tension cable, is a cable used for electric power transmission at high voltage. A cable includes a conductor and insulation. Cables are considered to be fully insulated. This means that they have a fully rated insulation system that will consist of insulation, semi-con layers, and a metallic shield. This is in contrast to an overhead line, which may include insulation but not fully rated for operating voltage. High-voltage cables of differing types have a variety of applications in instruments, ignition systems, and alternating current (AC) and direct current (DC) power transmission. In all applications, the insulation of the cable must not deteriorate due to the high-voltage stress, ozone produced by electric discharges in air, or tracking. The cable system must prevent contact of the high-voltage conductor with other objects or persons, and must contain and control leakage current. Cable joints and terminals must be designed to control the high-voltage stress to prevent the breakdown of the insulation.

VLF cable testing is a technique for testing of medium and high voltage cables. VLF systems are advantageous in that they can be manufactured to be small and lightweight; making them useful – especially for field testing where transport and space can be issues. Because the inherent capacitance of a power cable needs to be charged when energised, system frequency voltage sources are much larger, heavier and more expensive than their lower-frequency alternatives. Traditionally DC hipot testing was used for field testing of cables, but DC testing has been shown to be ineffective for withstand testing of modern cables with polymer based insulation. DC testing has also been shown to reduce the remaining life of cables with aged polymer insulation.

<span class="mw-page-title-main">Film capacitor</span> Electrical capacitor with an insulating plastic film as the dielectric

Film capacitors, plastic film capacitors, film dielectric capacitors, or polymer film capacitors, generically called film caps as well as power film capacitors, are electrical capacitors with an insulating plastic film as the dielectric, sometimes combined with paper as carrier of the electrodes.

Test equipment is a general term describing equipment used in many fields. Types of test equipment include:

Transformer oil, a type of insulating and cooling oil used in transformers and other electrical equipment, needs to be tested periodically to ensure that it is still fit for purpose. This is because it tends to deteriorate over time. Testing sequences and procedures are defined by various international standards, many of them set by ASTM. Transformer oil testing consists of measuring breakdown voltage and other physical and chemical properties of samples of the oil, either in a laboratory or using portable test equipment on-site.

<span class="mw-page-title-main">Aluminum electrolytic capacitor</span> Type of capacitor

Aluminum electrolytic capacitors are (usually) polarized electrolytic capacitors whose anode electrode (+) is made of a pure aluminum foil with an etched surface. The aluminum forms a very thin insulating layer of aluminum oxide by anodization that acts as the dielectric of the capacitor. A non-solid electrolyte covers the rough surface of the oxide layer, serving in principle as the second electrode (cathode) (-) of the capacitor. A second aluminum foil called "cathode foil" contacts the electrolyte and serves as the electrical connection to the negative terminal of the capacitor.

CEAR namely Central Electricity Authority Regulations, 2010 are regulations framed by Central Electricity Authority of India under Indian Electricity Act, 2003, to regulate measures relating to safety and electric supply in India.

References

  1. MIL-STD-202G, Method 301, Dielectric Withstanding Voltage
  2. 1 2 Paul Gill (2009), Electrical Power Equipment Maintenance and Testing, Second Edition, CRC Press, 1574446568, page 459
  3. Condor Application Note 5/00, pg. 2