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Fitted carpet, also wall-to-wall carpet, is a carpet intended to cover a floor entirely. Carpet over 4 meters in length is usually installed with the use of a power-stretcher (tubed or tubeless).
Fitted carpets were originally woven to the dimensions of the specific area they were covering. They were later made in smaller strips, around the time stair carpet became popular, and woven at the site of the job by the carpet fitter. These carpets were then held in place with individually nailed tacks driven through the carpet around the perimeter and occasionally small rings in the carpet which were folded over.
The introduction of tack strip, "tackless strip", "gripper strip", or "Smoothedge" simplified the installation of wall-to-wall carpeting, increasing the neatness of the finish at the wall. Because gripper strips are essentially the same thickness as underlay, using gripper strips yields a level edge, whereas tacking gives an uneven edge.
There are three types of carpets: the loop pile carpet, the cut carpet and the structured carpet, combining the first two. Very popular in the sixties thanks to its colorful prints, most carpets took a decorative appearance inside houses.
Thomas Sheraton wrote in 1806 that "since the introduction of carpets, fitted all over the floor of a room, the nicety of flooring anciently practiced in the best houses, is now laid aside". Fitted carpets, assembled from strips, had become popular by the second half of the 18th century, remaining so until the 1870s when loose carpets and varnished hardwood became the fashion. [1]
One of the most famous carpets in history was given by Louis XVI to George Washington. It was woven for the banquet room of Mount Vernon, where it can still be admired today. [2] [3]
In the early twentieth century, a new manufacturing method called "tufting" revolutionized the carpeting industry. [4] Invented in Dalton (GA), [5] it quickly replaced the traditional method of weaving. The pile yarns are stitched through a textile backing and coated on the underside of the coating. From 1930, the mechanization of tufting favored its development. It now represents 51% of total production while it amounted to only 10% in the 1950s. [5]
The tufted carpet is the most common manufacturing technique. [6] It implies poking yarn tufts in a textile support close to a sewing machine. The carpet is then equipped with a folder (rewoven, jute, plastic or cotton) pasted on the back of the tuft. This technique makes possible the production of cut pile, curly or structured carpets.
The woven carpet is one of the oldest manufacturing processes. It is woven like a carpet through a traditional weaving loom. The top and the back of the carpet are made simultaneously.
From several superposed layers of fibers, the needling technique consists in hanging the fibers together through the use of special needles. The carpets obtained are very solid but intended for temporary use since they do not have the comfort of woven and tufted carpets.
The different fibers constitute the carpet’s velvet. They have a direct impact on the physical properties of the floor they are covering such as resistance or longevity. There are three types of fiber: natural, coming from animals (wool), vegetable (seagrass, coir, sisal) and synthetic (polyamide or polypropylene). The wool was used for weaving carpets more than five centuries B.C before being predominantly used in the raw carpets' manufacture. However, synthetic fibers are predominantly used nowadays.
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns.
Yarn is a long continuous length of interlocked fibres, used in sewing, crocheting, knitting, weaving, embroidery, ropemaking, and the production of textiles. Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or other lubricants to withstand the stresses involved in sewing. Embroidery threads are yarns specifically designed for needlework. Yarn can be made of a number of natural or synthetic materials, and comes in a variety of colors and thicknesses. Although yarn may be dyed different colours, most yarns are solid coloured with a uniform hue.
A rug is a piece of cloth, similar to a carpet, but it does not span the width of a room and is not attached to the floor. It is generally used as a floor covering, or as a decorative feature.
Worsted is a high-quality type of wool yarn, the fabric made from this yarn, and a yarn weight category. The name derives from Worstead, a village in the English county of Norfolk. That village, together with North Walsham and Aylsham, formed a manufacturing centre for yarn and cloth in the 12th century, when pasture enclosure and liming rendered the East Anglian soil too rich for the older agrarian sheep breeds. In the same period, many weavers from the County of Flanders moved to Norfolk. "Worsted" yarns/fabrics are distinct from woollens : the former is considered stronger, finer, smoother, and harder than the latter.
A carpet is a textile floor covering typically consisting of an upper layer of pile attached to a backing. The pile was traditionally made from wool, but since the 20th century synthetic fibers such as polypropylene, nylon, or polyester have often been used, as these fibers are less expensive than wool. The pile usually consists of twisted tufts that are typically heat-treated to maintain their structure. The term carpet is often used in a similar context to the term rug, but rugs are typically considered to be smaller than a room and not attached to the floor.
A Persian carpet or Persian rug, also known as Iranian carpet, is a heavy textile made for a wide variety of utilitarian and symbolic purposes and produced in Iran, for home use, local sale, and export. Carpet weaving is an essential part of Persian culture and Iranian art. Within the group of Oriental rugs produced by the countries of the "rug belt", the Persian carpet stands out by the variety and elaborateness of its manifold designs.
A kilim is a flat tapestry-woven carpet or rug traditionally produced in countries of the former Persian Empire, including Iran, the Balkans and the Turkic countries. Kilims can be purely decorative or can function as prayer rugs. Modern kilims are popular floor coverings in Western households.
Damask is a reversible patterned fabric of silk, wool, linen, cotton, or synthetic fibers, with a pattern formed by weaving. Damasks are woven with one warp yarn and one weft yarn, usually with the pattern in warp-faced satin weave and the ground in weft-faced or sateen weave. Twill damasks include a twill-woven ground or pattern.
A bathrobe, also known as a housecoat or a dressing gown, is a loose-fitting outer garment worn by people, often after washing the body or around a pool. A bathrobe is considered to be very informal clothing, and is not worn with everyday clothes.
Metallic fibers are manufactured fibers composed of metal, metallic alloys, plastic-coated metal, metal-coated plastic, or a core completely covered by metal.
Chenille is a type of yarn, or the fabric made from it. Chenille is the French word for caterpillar whose fur the yarn is supposed to resemble.
Rug hooking is both an art and a craft where rugs are made by pulling loops of yarn or fabric through a stiff woven base such as burlap, linen, or rug warp. The loops are pulled through the backing material by using a crochet-type hook mounted in a handle for leverage. In contrast latch-hooking uses a hinged hook to form a knotted pile from short, pre-cut pieces of yarn.
Pile weave is a form of textile created by weaving. This type of fabric is characterized by a pile—a looped or tufted surface that extends above the initial foundation, or 'ground' weave. The pile is formed by supplemental yarn running in the direction of the length of the fabric or the width of the fabric. Pile weaves include velvet and corduroy fabrics and machine-woven Berber carpets.
Textile design, also known as textile geometry, is the creative and technical process by which thread or yarn fibers are interlaced to form a piece of cloth or fabric, which is subsequently printed upon or otherwise adorned. Textile design is further broken down into three major disciplines: printed textile design, woven textile design, and mixed media textile design. Each uses different methods to produce a fabric for variable uses and markets. Textile design as an industry is involved in other disciplines such as fashion, interior design, and fine arts.
Tufting is a type of textile manufacturing in which a thread is inserted on a primary base. It is an ancient technique for making warm garments, especially mittens. After the knitting is done, short U-shaped loops of extra yarn are introduced through the fabric from the outside so that their ends point inwards.
Anatolian rug is a term of convenience, commonly used today to denote rugs and carpets woven in Anatolia and its adjacent regions. Geographically, its area of production can be compared to the territories which were historically dominated by the Ottoman Empire. It denotes a knotted, pile-woven floor or wall covering which is produced for home use, local sale, and export. Together with the flat-woven kilim, Anatolian rugs represent an essential part of the regional culture, which is officially understood as the Culture of Turkey today, and derives from the ethnic, religious and cultural pluralism of one of the most ancient centres of human civilisation.
The manufacture of textiles is one of the oldest of human technologies. To make textiles, the first requirement is a source of fiber from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving, which turns yarn into cloth. The machine used for weaving is the loom. For decoration, the process of colouring yarn or the finished material is dyeing. For more information of the various steps, see textile manufacturing.
Heat setting is a term used in the textile industry to describe a thermal process usually taking place in either a steam atmosphere or a dry heat environment. The effect of the process gives fibers, yarns or fabric dimensional stability and, very often, other desirable attributes like higher volume, wrinkle resistance or temperature resistance. Very often, heat setting is also used to improve attributes for subsequent processes.
Mockado is a woollen pile fabric made in imitation of silk velvet from the mid-sixteenth century. Mockado was usually constructed with a woollen pile on a linen or worsted wool warp and woollen weft, although the ground fabric could be any combination of wool, linen, and silk. Mockado was used for furnishings and carpeting, and also for clothing such as doublets, farthingales, and kirtles.
Uzbek carpet is one of the best-known handmade carpets produced by Uzbeks. Carpet weaving, being one of the types of Uzbek arts and crafts, is inextricably linked with other kinds of Uzbek arts and crafts, continuing the tradition of other types of national fine art. Originally carpet in Uzbekistan is flourishing in such villages as Qamashi, Mirichkar and Dzheynau in Qashqadaryo Region.