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440C (UNS designation S44004) is a martensitic 400 series stainless steel, [1] and is the highest carbon content from 400 stainless steel series. It is usually heat treated to reach hardness of 58–60 HRC. It is a bearing steel, and used in rolling contact stainless bearings, e.g. ball bearings and roller bearings. It is also used to make knife blades. 440C can be oil quenched to achieve maximum hardness.
440C has the highest strength, hardness, and wear resistance of all the commonplace 440-series stainless alloys with high carbon content and moderate corrosion resistance. [2]
C | Cr | Mn | Si | Mo | P | S | Fe |
---|---|---|---|---|---|---|---|
0.95-1.20 | 16.0-18.0 | 1.00 | 1.00 | 0.75 | 0.040 | 0.030 | Balance |
Heat Treatment | Young's Modulus (GPa) | 0.2% Offset Yield Strength (MPa) | Tensile Strength (MPa) | Elongation (%) | Rockwell Hardness | CTE (0-100 ) () | Thermal Conductivity (at 100 ) (W/m*K) |
---|---|---|---|---|---|---|---|
Annealed | 200 | 425 | 760 | 14 | 97 HRB | 10.2 | 24.2 |
Tempered at 315 | 200 | 1900 | 1970 | 2 | 57 HRC | 10.2 | 24.2 |
An alloy is a combination of metals or metals combined with one or more other elements. For example, combining the metallic elements gold and copper produces red gold, gold and silver becomes white gold, and silver combined with copper produces sterling silver. Elemental iron, combined with non-metallic carbon or silicon, produces alloys called steel or silicon steel. The resulting mixture forms a substance with properties that often differ from those of the pure metals, such as increased strength or hardness. Unlike other substances that may contain metallic bases but do not behave as metals, such as aluminium oxide (sapphire), beryllium aluminium silicate (emerald) or sodium chloride (salt), an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductility, opaqueness, and luster. Alloys are used in a wide variety of applications, from the steel alloys, used in everything from buildings to automobiles to surgical tools, to exotic titanium-alloys used in the aerospace industry, to beryllium-copper alloys for non-sparking tools. In some cases, a combination of metals may reduce the overall cost of the material while preserving important properties. In other cases, the combination of metals imparts synergistic properties to the constituent metal elements such as corrosion resistance or mechanical strength. Examples of alloys are steel, solder, brass, pewter, duralumin, bronze and amalgams.
Stainless steel is a group of iron-based alloys that contain a minimum of approximately 11% chromium, a composition that prevents the iron from rusting and also provides heat-resistant properties. Different types of stainless steel include the elements carbon, nitrogen, aluminium, silicon, sulfur, titanium, nickel, copper, selenium, niobium, and molybdenum. Specific types of stainless steel are often designated by a three-digit number, e.g., 304 stainless.
Heat treating is a group of industrial, thermal and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are also used in the manufacture of many other materials, such as glass. Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve the desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering, carburizing, normalizing and quenching. Although the term heat treatment applies only to processes where the heating and cooling are done for the specific purpose of altering properties intentionally, heating and cooling often occur incidentally during other manufacturing processes such as hot forming or welding.
Surgical stainless steel is a grade of stainless steel used in biomedical applications. The most common "surgical steels" are austenitic SAE 316 stainless and martensitic SAE 440, SAE 420, and 17-4 stainless steels. There is no formal definition on what constitutes a "surgical stainless steel", so product manufacturers and distributors often apply the term to refer to any grade of corrosion resistant steel.
Stainless steels may be classified by their crystalline structure into four main types: austenitic, ferritic, martensitic, and duplex.Martensitic stainless steel is a specific type of stainless steel alloy that can be hardened and tempered through multiple ways of aging/heat treatment.
Tool steel refers to a variety of carbon steel and alloy steel that are particularly well-suited to be made into tools. Their suitability comes from their distinctive hardness, resistance to abrasion and deformation, and their ability to hold a cutting edge at elevated temperatures. As a result, tool steels are suited for use in the shaping of other materials. With a carbon content between 0.5% and 1.5%, tool steels are manufactured under carefully controlled conditions to produce the required quality. The presence of carbides in their matrix plays the dominant role in the qualities of tool steel. The four major alloying elements that form carbides in tool steel are: tungsten, chromium, vanadium and molybdenum. The rate of dissolution of the different carbides into the austenite form of the iron determines the high-temperature performance of steel. Proper heat treatment of these steels is important for adequate performance. The manganese content is often kept low to minimize the possibility of cracking during water quenching.
Tempering is a process of heat treating, which is used to increase the toughness of iron-based alloys. Tempering is usually performed after hardening, to reduce some of the excess hardness, and is done by heating the metal to some temperature below the critical point for a certain period of time, then allowing it to cool in still air. The exact temperature determines the amount of hardness removed, and depends on both the specific composition of the alloy and on the desired properties in the finished product. For instance, very hard tools are often tempered at low temperatures, while springs are tempered at much higher temperatures.
Spyderco is an American cutlery company based in Golden, Colorado, producing knives and knife sharpeners. Spyderco pioneered many features that are now common in folding knives, including the pocket clip, serrations, and the opening hole. Spyderco has collaborated with 30 custom knife makers, athletes, and self-defense instructors for designs and innovated the usage of 20 different blade materials.
Pickling is a metal surface treatment used to remove impurities, such as stains, inorganic contaminants, rust or scale from ferrous metals, copper, precious metals and aluminum alloys. A solution called pickle liquor, which usually contains acid, is used to remove the surface impurities. It is commonly used to descale or clean steel in various steelmaking processes.
Chromium(II) carbide is a ceramic compound that exists in several chemical compositions: Cr3C2, Cr7C3, and Cr23C6. At standard conditions it exists as a gray solid. It is extremely hard and corrosion resistant. It is also a refractory compound, which means that it retains its strength at high temperatures as well. These properties make it useful as an additive to metal alloys. When chromium carbide crystals are integrated into the surface of a metal it improves the wear resistance and corrosion resistance of the metal, and maintains these properties at elevated temperatures. The hardest and most commonly used composition for this purpose is Cr3C2.
Intergranular corrosion (IGC), also known as intergranular attack (IGA), is a form of corrosion where the boundaries of crystallites of the material are more susceptible to corrosion than their insides.
Knife making is the process of manufacturing a knife by any one or a combination of processes: stock removal, forging to shape, welded lamination or investment cast. Typical metals used come from the carbon steel, tool, or stainless steel families. Primitive knives have been made from bronze, copper, brass, iron, obsidian, and flint.
The SAE steel grades system is a standard alloy numbering system for steel grades maintained by SAE International.
7075 aluminium alloy (AA7075) is an aluminium alloy, with zinc as the primary alloying element. It has excellent mechanical properties, and exhibits good ductility, high strength, toughness and good resistance to fatigue. It is more susceptible to embrittlement than many other aluminium alloys because of microsegregation, but has significantly better corrosion resistance than the alloys from the 2000 series. It is one of the most commonly used aluminium alloy for highly stressed structural applications, and has been extensively utilized in aircraft structural parts.
Mangalloy, also called manganese steel or Hadfield steel, is an alloy steel containing an average of around 13% manganese. Mangalloy is known for its high impact strength and resistance to abrasion once in its work-hardened state.
VG-1 is a high Carbon (C) Molybdenum (Mo) stainless steel manufactured by Takefu Special Steel Co.,Ltd. It is not the same steel as VG-10.
Pitting resistance equivalent number (PREN) is a predictive measurement of a stainless steel's resistance to localized pitting corrosion based on its chemical composition. In general: the higher PREN-value, the more resistant is the stainless steel to localized pitting corrosion by chloride.
SAE 304 stainless steel is the most common stainless steel. The steel contains both chromium and nickel [1] metals as the main non-iron constituents. It is an austenitic stainless steel. It is less electrically and thermally conductive than carbon steel and is essentially-magnetic but less magnetic than steel. It has a higher corrosion resistance than regular steel and is widely used because of the ease in which it is formed into various shapes.
X46Cr13 is the European Norm name for a common martensitic stainless steel with the numeric name 1.4034. It is equivalent to American Iron and Steel Institute standard 420C. It has the highest carbon content of the SAE 420 series.
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