Big-bang firing order

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A big bang engine has an unconventional firing order designed so that some of the power strokes occur simultaneously or in close succession. This is achieved by changing the ignition timing, changing or re-timing the camshaft, and sometimes in combination with a change in crankpin angle. The goal is to change the power delivery characteristics of the engine. A regular-firing multi-cylinder engine fires at approximately even intervals, giving a smooth-running engine. Because a big-bang engine has uneven power delivery, it tends to run rougher and generates more vibration than an even-firing engine.

Contents

An early big bang application and possibly the source of its discovery is reputed to be American west coast desert racing off-road and also flat track racing motorcycles in the 1960s, where it was thought that large-capacity single-cylinder engine bikes had better traction compared to twin-cylinder engined bikes with similar power, hence 360-degree crankshaft twins were reconfigured to fire both cylinders at the same time, giving the same power impulse interval as a single.

Twin-cylinder engines

EngineCrankshaftIgnition timingGraphicalExample
Single (2-stroke)
Parallel twin
Flat twin
-
360°
180°
360-3601-0-0-0-1-0-0-0-
BSA, Triumph, Norton, AJS, Matchless, Kawasaki W800, Kawasaki W650 and BMW F800S
BMW R series, Honda CB450s
Single
Parallel twingle
Flat twingle
-
360°
180°
7201-0-0-0-0-0-0-0-
2-0-0-0-0-0-0-0-
2-0-0-0-0-0-0-0-
Inline twin180°180-5401-0-1-0-0-0-0-0-1966 Honda “Black Bomber”, Yamaha TX500, Honda CB500 Twin and Kawasaki ER-6
Inline twin
90° V twin
270°
360°
270-4501-0-0-1-0-0-0-0- Yamaha TRX850, Triumph's Scrambler, 2009-on Thunderbird and 2016-on Bonneville family
Yamaha MT-07, 2015-on Honda Africa Twin, Aprilia RS660
Ducati, Moto Guzzi, Suzuki SV650, Honda VTR1000, Mazda R360
Inline twin
75° V-Twin
285°
360°
285-4351-0-0-1-0-0-0-0- KTM 790 Duke
KTM 1290 Super Duke R
60° V-Twin360°300-4201-0-0-1-0-0-0-0- Aprilia
Inline Twin
45° V twin
315°
360°
315-4051-0-0-0-1-0-0-0-Husqvarna Nuda 900R
Harley-Davidson
45° V twingle360°45-6751-1-0-0-0-0-0-0-Modified Harley-Davidson XR-750 for flat track racing

Parallel twins

In a parallel twin, both pistons reach top dead center at the same time. In a parallel twin where the pistons move up and down at the same time, the crankshaft angle is 360 degrees.


The classic British parallel-twins (BSA, Triumph, Norton, AJS & Matchless) all had 360° crankshafts that, compared to a single, gave twice as many power/torque impulses for a given amount of crankshaft rotation, these impulses are equally spaced to give an equal firing interval: once every 360 degrees of crankshaft rotation. However, the 360 twin had a mechanical primary engine balance that was no better than a single.

Inline twins, Japanese inline twins of the 1960s (such as the 1966 Honda “Black Bomber” and the Yamaha TX500) adopted a 180° crank that afforded perfect mechanical primary engine balance, but gave an unequal firing interval; 180 degrees, 540 degrees, 180 degrees, 540 degrees etc - due to one of the two pistons needing to be at top dead centre at the beginning of the power stroke.

The Yamaha TRX850 pioneered the use of a 270° crank. This configuration allowed a firing pattern more regular than a 180° crank, and less regular than a 360° crank. A 270° crank gives the best possible secondary engine balance for a parallel twin, and its exhaust note and power delivery resembles those of a 90° V-twin.

Twingles

A "twingle" is a four-stroke twin-cylinder engine with an altered firing order designed to give power pulses similar to a single-cylinder four-stroke engine.

Inline twins with a 360° crankpin offset or flat-twins can be easily converted into twingles by firing both of the cylinders at the same time and installing a camshaft or camshafts that operate both cylinders' valves in parallel. Because many such engines already employ the wasted spark principle, only the camshaft modification is necessary. The Vintage Dirt Track Racing Association (VDTRA) 2010 Rules have banned vintage motorcycles from being set up as a twingle.[ citation needed ]

V twins

A narrow angle V-twin such as the 45° Harley-Davidson naturally has slightly unevenly spaced power strokes. By changing the ignition timing on one of the cylinders by 360° the power strokes are very closely spaced. This will cause uneven fuel distribution in an engine with a single carburettor. The Harley-Davidson XR-750 with twin carburettors was a popular bike to twingle. It had great success in flattrack racing.[ citation needed ]

Three-cylinder engines

A straight-three engine is most often equipped with a 120° crankshaft that fires evenly every 240°. The Laverda Jota 180, produced between 1973 and 1981, was the first motorcycle to use a different kind of crankshaft. In the Jota, a "flat-plane" crankshaft was used which has cylinders 1 and 3 offset by 360° while the second one is offset by 180° from the outer cylinders.

Triumph Motorcycles Ltd is another company that used a different firing order on an inline-three and introduced a "T-plane" crankshaft on the 2020 Tiger 900. In this case, cylinders 1 and 2 are offset by 90° and cylinders 2 and 3 are offset by at 90°, resulting in the crank pin arrangement resembling the letter T. Triumph claims improved low-end character, off-road feel, and a unique sound.

EngineCrankshaftIgnition timingGraphicalExample
I3120°240-240-2401-0-0-1-0-0-1-0-0- Yamaha MT-09,

Triumph Street Triple & Speed Triple, Triumph Rocket III, MV Agusta Brutale series 675 & 800

I3 'T-plane'270°180-270-2701-0-1-0-0-1-0-0- Triumph Tiger 900 (2020)
I3 'Flat-plane'180°180-180-3601-0-1-0-1-0-0-0-1973-1982 Laverda Jota
112° V3 8° / 120°120-120-1201-1-1-1-1-1-1983 Honda NS500 [1]
90° V30-90-2702-1-0-0-2-1-0-0-1983 Honda MVX250F, 1985 Honda NS400R
75° V330° / 240°
OR
15° / 120°
OR
45° / 240°
240-165-315
OR
300-300-120
OR
240-240-240
1-0-0-1-0-1-0-0-0-
OR
1-0-0-0-1-0-0-0-1-
OR
1-0-0-1-0-0-1-0-0-
2024 Honda V3 concept. [2]
TOP: primary balance; MIDDLE: minimal inertial torque; BOTTOM: Even firing

Four-cylinder engines

EngineCrankshaftIgnition timingGraphicalExamples[ citation needed ]
I4180°180-180-180-1801-0-1-0-1-0-1-0- Honda CB750
I4 "Long bang"180°0-180-0-5402-0-2-0-0-0-0-0-Shinya Nakano's Kawasaki Ninja ZX-RR [3]
60° V4180° with 60° split pins180-180-180-1801-0-1-0-1-0-1-0-Ford Taunus and Essex V4 engines
76° V4360° with 28° split pins104-256-104-2561-1-0-0-1-1-0-0-Honda VFR1200F
65° V4
70° V4
90° V4
I4 "Crossplane"
180°
180°
180°
90°
180-115-180-245
180-110-180-250
180-90-180-270
1-0-1-1-0-1-0-0- Aprilia RSV4
1985–2007 Yamaha V-Max
1986– Honda VFR 750/800
2009- Yamaha YZF-R1 & 2004- Yamaha YZR-M1
90° V40°/360° with 90° split pins
180° with 90° split pins
180-180-180-1801-0-1-0-1-0-1-0- Porsche 919 Hybrid Gen 1 early development engine
Porsche 919 Hybrid Gen 2 engine, ZAZ Zaporozhets, 1956+ Wisconsin Motor Manufacturing Company V4 engine
90° V4180°180-270-180-901-0-1-0-0-1-0-1-1998– Honda VFR800 FI [4]
90° V4 "Twin pulse"
70°
75°
90-200-90-340
345-90-195-90
1-1-0-1-1-0-0-0- Ducati Desmosedici RR, [5] Ducati Panigale V4
Motus MV4/MV4R [6]
90° V4 "Droner"360°90-270-90-2701-1-0-0-1-1-0-0-Honda RVF400/VF/RC30/RC45, 2012–2016 Honda RC213V
90° V4 "Big bang"180°90-90-90-4501-1-1-1-0-0-0-0-2017– Honda RC213V, [7] Langdon Honda VFR750F RC36 [8]
112° V4 "Big bang" (two-stroke)0° with 180° bank split0-68-0-292-0-68-0-2922-2-0-0-2-2-0-0-1990 Honda NSR500 [9]
90° V4 "Screamer" (two-stroke)180° with no bank split90-90-90-90-90-90-90-901-1-1-1-1-1-1-1-1984 Honda NSR500 [10]

Note that typical two-stroke V4s have four crank throws or pins (see below) so it is important to stipulate all four crank pin phases with the two-stroke engines. The "split" in this case is referring to the difference in phase between piston pairs in "opposite" banks that would normally share a crank pin in a four-stroke engine.

The Ford V4s use split-pin crankshafts, like many 60° V6s. Just as with a boxer-four, piston pairs from opposite banks reach top-dead-centre at the same time, but with a crankpin split of only 60° instead of 180°, potentially giving a shorter and stronger or stiffer crankshaft. For 60° V6s, the crankpins are usually split the other way causing the paired pistons to reach top-dead-centre 120° apart.

Inline fours

As with many even-firing engines with four or more cylinders, an even-firing four-cylinder engine is sometimes referred to as a "Screamer". A "long bang" inline 4 engine fires both pairs of cylinders in quick succession or simultaneously; the power delivery is identical to a parallel twin with a 180° crank and similar to a V-twin. In 2005 Kawasaki experimented with this configuration on the ZX-RR MotoGP bike. [3]

2-stroke V4

Typical two-stroke V4s have four crank throws, or crank pins, instead of the two that most four-stroke V4s have (two connecting rods sharing each pin). This is primarily because each piston needed its own sealed crankcase volume for the purposes of efficient induction, where in some cases separate crankshafts served each bank in order to achieve this.

The Honda NSR500 began and ended its life as a "screamer", where the pistons were phased similarly to a four-stroke V-four with a 180° crank. However, in 1990 Honda set the crankpin phases of each pair of pistons within each bank to be the same (like a four-stroke "droner": 360° crank), but with each bank's crankpins offset by 180° to each other (effectively "splitting" the pins and changing the V-angle, in terms of ignition timing). This was called a "big bang" engine.

Yamaha created a big bang YZR500 in 1992. The YZR500 had two crankshafts like a U engine and the angle between each pair of cylinders was 90°, like a V4.

In 1997 Mick Doohan wanted to run a 180° screamer engine. HRC crew chief Jerry Burgess explained "The 180 got back a direct relationship between the throttle and the rear wheel, When the tire spun I could roll off without losing drive. The big bang has a lot of engine braking, so it upsets the bike into corners, then when you open the throttle you get this sudden pulse of power, which again upsets the suspension. Mick's secret is corner speed, so he needs the bike to be smooth and the 180 is much smoother." [9]

Five-cylinder engines

EngineCrankshaftIgnition timingGraphicalExample
I5 even-firing144°144-144-144-144-1441-1-1-1-1-Various
I5 uneven120°120-120-120-120-2401-1-1-1-1-0-Honda RC148 & RC149 - straight-six with one cylinder removed [11]
75.5° V5 360° / 104.5° [12] 75.5-104.5-180-75.5-284.5
0-284.5-180-0-255.5
1-1-0-1-0-0-1-1-0-0-
2-0-0-0-1-0-0-2-0-0-
Honda RC211V - 2001, 3 exhausts, sequential ignitions
Honda RC211V - 2004, 4 exhausts, simultaneous ignitions
60° V5144° / 12° split pins144-144-144-144-1441-1-1-1-1-Oldsmobile Diesel V5 prototype

Six-cylinder engines

EngineCrankshaftIgnition timingGraphicalExample
Even-fire I6120°120-120-120-120-120-1201-1-1-1-1-1-Various
120° V6 even-fire
90° even-fire V6
60° even-fire V6
Boxer 6
120° common pin
120° with −30° split pins
120° with −60° split pins
120° with 180° split pins
120-120-120-120-120-1201-1-1-1-1-1- Ferrari 156, Ferrari 296 GTB, McLaren Artura
VW / Audi, Mercedes, Chevrolet, Ford etc.
Alfa Romeo Busso, Nissan; PSA ES/L engine
Porsche, Subaru, Chevrolet Corvair
90° odd-fire V6120° common pin90-150-90-150-90-1501-1-0-1-1-0-1-1-0- Buick V6 and Renault PRV engine (early versions of both); Alfa Romeo Giulia Quadrifoglio; 2014+ Formula 1

Related Research Articles

<span class="mw-page-title-main">V-twin engine</span> Piston engine with two cylinders in "V" configuration

A V-twin engine, also called a V2 engine, is a two-cylinder piston engine where the cylinders are arranged in a V configuration and share a common crankshaft.

<span class="mw-page-title-main">V6 engine</span> Piston engine with six cylinders in a "V" configuration

A V6 engine is a six-cylinder piston engine where the cylinders and cylinder blocks share a common crankshaft and are arranged in a V configuration.

<span class="mw-page-title-main">V4 engine</span> Piston engine with four cylinders in "V" configuration

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<span class="mw-page-title-main">Flat-four engine</span> Horizontally opposed four-cylinder piston engine

A flat-four engine, also known as a horizontally opposed-four engine or boxer engine, is a four-cylinder piston engine with two banks of cylinders lying on opposite sides of a common crankshaft. The most common type of flat-four engine is the boxer-four engine, each pair of opposed pistons moves inwards and outwards at the same time.

<span class="mw-page-title-main">Straight-twin engine</span> Inline piston engine with two cylinders

A straight-twin engine, also known as an inline-twin, vertical-twin, inline-2, or parallel-twin, is a two-cylinder piston engine whose cylinders are arranged in a line along a common crankshaft.

<span class="mw-page-title-main">Straight-four engine</span> Inline piston engine with four cylinders

A straight-four engine is a four-cylinder piston engine where cylinders are arranged in a line along a common crankshaft.

<span class="mw-page-title-main">Straight-six engine</span> Internal combustion engine

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The straight-five engine is a piston engine with five cylinders mounted in a straight line along the crankshaft.

<span class="mw-page-title-main">Straight-three engine</span> Type of engine

A straight-three engine is a three-cylinder piston engine where cylinders are arranged in a line along a common crankshaft.

<span class="mw-page-title-main">Connecting rod</span> Piston engine component which connects the piston to the crankshaft

A connecting rod, also called a 'con rod', is the part of a piston engine which connects the piston to the crankshaft. Together with the crank, the connecting rod converts the reciprocating motion of the piston into the rotation of the crankshaft. The connecting rod is required to transmit the compressive and tensile forces from the piston. In its most common form, in an internal combustion engine, it allows pivoting on the piston end and rotation on the shaft end.

<span class="mw-page-title-main">Alfa Romeo Twin Spark engine</span> Reciprocating internal combustion engine

Alfa Romeo Twin Spark (TS) technology was used for the first time in the Alfa Romeo Grand Prix car in 1914. In the early 1960s it was used in their race cars (GTA, TZ) to enable it to achieve a higher power output from its engines. And in the early and middle 1980s, Alfa Romeo incorporated this technology into their road cars to enhance their performance and to comply with stricter emission controls.

<span class="mw-page-title-main">Honda F engine</span> Reciprocating internal combustion engine

The Honda F-Series engine was considered Honda's "big block" SOHC inline four, though lower production DOHC versions of the F-series were built. It features a solid iron or aluminum open deck cast iron sleeved block and aluminum/magnesium cylinder head.

<span class="mw-page-title-main">Honda VFR750R</span> Type of motorcycle

The Honda VFR750R, model code 'RC30', is a fully faired, solo-seat-only racing motorcycle created for homologation purposes for the World Superbike Championship by Honda Racing Corporation (HRC). It was first released to the Japanese market in 1987, released in Europe in 1988 then the United States in 1990. There were only 3,000 made and they sold for US$15,000 - a very large amount for a production bike at the time.

<span class="mw-page-title-main">Motorcycle engine</span> Engine that powers a motorcycle

A motorcycle engine is an engine that powers a motorcycle. Motorcycle engines are typically two-stroke or four-stroke internal combustion engines, but other engine types, such as Wankels and electric motors, have been used.

Engine balance refers to how the inertial forces produced by moving parts in an internal combustion engine or steam engine are neutralised with counterweights and balance shafts, to prevent unpleasant and potentially damaging vibration. The strongest inertial forces occur at crankshaft speed and balance is mandatory, while forces at twice crankshaft speed can become significant in some cases.

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A crankpin or crank pin, also known as a rod bearing journal, is a mechanical device in an engine which connects the crankshaft to the connecting rod for each cylinder. It has a cylindrical surface, to allow the crankpin to rotate relative to the "big end" of the connecting rod.

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The Honda NSR500 is a road racing motorcycle created by HRC and debuted in 1984 for the Grand Prix motorcycle racing's 500 cc class. Honda won ten 500cc World Championships with the NSR500 from 1984 to 2002, with six in a row from 1994 to 1999. With more than 100 wins to its credit, the NSR500 is the most dominant force in modern Grand Prix motorcycle racing. The 1989 NSR500 that won Honda's third 500 World Championship with Eddie Lawson exemplifies the overwhelming power, acceleration and raw speed that has always been synonymous with Honda's 500 cc two-stroke V4.

<span class="mw-page-title-main">Yamaha TRX850</span> Type of motorcycle

The Yamaha TRX850 is a sports motorcycle with a 10-valve DOHC 849 cc 270° parallel-twin engine. First released in Japan in 1995, a version for the European market was available from 1996 to 2000.

<span class="mw-page-title-main">Ferrari flat-12 engine</span> Reciprocating internal combustion engine

The Ferrari flat-12 engine family is a series of flat-12 DOHC petrol engines produced by Ferrari from 1964 to 1996. The first racing Ferrari flat-12, the Mauro Forghieri-designed Tipo 207, was introduced in the Ferrari 1512 F1 car in 1964. Later flat-12 racing engines were used in Ferrari Formula One and sports racing cars from 1968 until 1980, including the 212 E Montagna, 312 B series, 312 PB and 312 T series. The roadgoing flat-12 engines were introduced with the 365 GT4 BB and were produced in various versions until the end of F512M production in 1996.

References

  1. "NS500" (in Japanese). Retrieved 6 April 2021.
  2. https://global.honda/en/newsroom/news/2024/c241105ceng.html
  3. 1 2 Kawasaki continues big bang testing, MotoGP.com, 20 March 2005, retrieved 2010-04-20
  4. "Honda VFR800 FI 98-01 Service Manual Free Download | - Part 2" . Retrieved 2022-07-10.
  5. 2008 Ducati Desmosedici MotoGP Replica, Fast Dates, 2008, retrieved 2010-04-20
  6. "Home". americanv4.com.
  7. "Evolution of the Repsol Honda engine: The RC212V and the RC213V". 24 March 2021.
  8. How To Make A Big Bang Engine With A VFR750 , retrieved 2022-09-02
  9. 1 2 Honda NSR500 GP Racing History, Ultimate MotorCycling, 2010, archived from the original on 10 May 2010, retrieved 2010-04-20
  10. NSR500, Superbike Planet, archived from the original on 2010-02-06, retrieved 2010-04-20
  11. "RC 148 / RC149" (in Japanese). Retrieved 3 March 2021.
  12. "RC211V" (in Japanese). Retrieved 3 March 2021.