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Biodegradable athletic footwear is athletic footwear that uses biodegradable materials with the ability to compost at the end-of-life phase. Such materials include natural biodegradable polymers, synthetic biodegradable polymers, and biodegradable blends. The use of biodegradable materials is a long-term solution to landfill pollution that can significantly help protect the natural environment by replacing the synthetic, non-biodegradable polymers found in athletic footwear.
The United States athletic shoe market is a $13 billion-per-year dollar industry that sells more than 350 million pairs of athletic shoes annually. [1] The global footwear consumption has nearly doubled every twenty years, from 2.5 billion pairs in 1950 to more than 19 billion pairs of shoes in 2005. [2] The increase in demand for athletic shoe products have progressively decreased the useful lives of shoes as a result of the rapid market changes and new consumer trends. A shorter life cycle of athletic footwear has begun to create non-degradable waste in landfills due to synthetic and other non-biodegradable materials used in production. The considerable growth in industrial production and consumption has made the athletic footwear industry face the environmental challenge of generated end-of-life waste.
The athletic shoe midsole is one of the main contributors that lead to a generation of end-of-life waste because it is composed of polymeric foams based on ethylene-vinyl acetate (EVA). [2] EVA is a polyolefin copolymer of ethylene and vinyl acetate that provides durability and flexibility, making it the most commonly used material found in athletic shoe midsoles. [3] Although the synthetic polymer is a useful material for the athletic shoe industry, it has become an environmental concern because of its poor biodegradability. EVA goes through an anaerobic decomposition process called thermal degradation that often occurs in landfills resulting in releases of volatile organic compounds (VOCs) into the air. [4] VOCs "contribute to the formation of tropospheric ozone, which is harmful to humans and plant life." [5] Thermal degradation of EVA is temperature-dependent and occurs in two stages; in the first stage acetic acid is lost, followed by the degradation of the unsaturated polyethylene polymer. [4]
The environmental impacts of athletic shoe degradation in landfills "are inextricably connected to the nature of the materials." [5] The production of many petroleum-based products, such as EVA, used to manufacture athletic shoes result in serious environmental pollution of groundwater and rivers when disposed into landfills. [2] When disposed of in landfills, athletic footwear can take up to thousands of years to naturally degrade. EVA athletic shoe midsoles can be kept in contact with moist soil for a period of 12 years and experience little to no evidence of biodeterioration. [6]
Although there are some that are taking initiatives to produce environmentally friendly athletic footwear, most of the footwear industry's response to this increasing problem of end-of-life shoe waste has been negligible. [7] In order to reduce post-consumer waste and improve environmental properties of athletic shoes, biodegradable materials can help to replace synthetic polymers such as ethylene-vinyl acetate with the ability to compost at the end-of-life phase.
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"Biodegradation is a chemical degradation of materials provoked by the action of microorganisms such as bacteria, fungi, and algae." [6] Although there are many materials categorized as biodegradable, there has been an increasing interest of biodegradable polymers that can lead to waste management options for polymers in the environment. These biodegradable polymers can be broken down into three categories: natural biodegradable polymer, synthetic biodegradable polymer, and biodegradable blends. [2]
Natural biodegradable polymers are formed in nature during growth cycles of all organisms. [4] When searching for natural fibers to replace synthetic materials in athletic shoes, the major natural biodegradable polymer that offers the most potential are polysaccharides. Starch is a polysaccharide that is useful because it readily degrades into harmless products when placed in contact with soil microorganisms. [8]
Starch is not often used alone as a plastic material because of its brittle nature, but is commonly used as a biodegradation additive. [4] Many plasticizers use starch-glycerol-water to modify starch's brittle nature. [10] Biodegradation of this blend was tested and was found that by the second day the degraded carbon had already attained about 100% of the initial carbon of the sample. [2]
Aliphatic polyesters are a diverse family of synthetic polymers of which are biocompatible, biodegradable, and non-toxic. [11] Specifically, poly (lactic acid) has low melt strength and low viscosity properties that are similar to EVA midsoles in athletic shoes. [8] Poly (lactic acid) (PLA) is part of the polyester group and can go through thermoplastic and foaming processes. [9] Along with its good mechanical properties, its popularity is based on the non-toxic products that it becomes when it decomposes through hydrolytic degradation. [7] Hydrolytic degradation of PLA generates the monomer lactic acid, which is metabolized via the tri-carboxylic acid cycle and eliminated as carbon dioxide. [7]
Most synthetic polymers are resistant to microbial attack because of their physical and chemical properties. [9] However, they can become biodegradable when introducing natural polymers such as starch. Natural polymers introduce ester groups that attach to the backbone of non-biodegradable polymers, making them more susceptible to degradation. [9] Due to biodegradable polymers having limited properties; blending synthetic polymers can bring economic advantages and superior properties. [12]
Although total elimination of post-consumer waste is not encouraged by any current change-causing agent due to the enormous change in infrastructure that the elimination of waste requires and the consequent lack of profitability for those agents, proactive approaches to reduce the enormous amount of waste that 350 million pairs of athletic shoes create can make a difference in the environment. Biodegradable materials, such as biodegradable polymers, are a viable solution to aid in avoiding the end-of-life athletic footwear waste consumption. [13] The major advantage of introducing biodegradable polymers to athletic footwear is the ability to compost with other organic wastes for it to become useful soil attendant products.
An alternative short-term approach to end-of-life management is recycling activities in the footwear industry. One major shoe manufacture, Nike Inc., created Reuse-A-Shoe program that involves recycling discarded athletic shoes by grinding and shredding the shoes to produce a material called Nike Grind, which can be used in surfacing for tennis and basketball playgrounds or running tracks. [13] Currently, the Reuse-A-Shoe program recycles approximately 125,000 pairs of shoes per year in the United States. [ citation needed ]
Recycling and composting are two major proposed solutions to end-of-life management. However, the use of biodegradable materials is a long-term solution that can significantly help protect the natural environment by replacing synthetic, non-biodegradable polymers found in athletic footwear. [ citation needed ]
Biopolymers are natural polymers produced by the cells of living organisms. Like other polymers, biopolymers consist of monomeric units that are covalently bonded in chains to form larger molecules. There are three main classes of biopolymers, classified according to the monomers used and the structure of the biopolymer formed: polynucleotides, polypeptides, and polysaccharides. The Polynucleotides, RNA and DNA, are long polymers of nucleotides. Polypeptides include proteins and shorter polymers of amino acids; some major examples include collagen, actin, and fibrin. Polysaccharides are linear or branched chains of sugar carbohydrates; examples include starch, cellulose, and alginate. Other examples of biopolymers include natural rubbers, suberin and lignin, cutin and cutan, melanin, and polyhydroxyalkanoates (PHAs).
Biodegradation is the breakdown of organic matter by microorganisms, such as bacteria and fungi. It is generally assumed to be a natural process, which differentiates it from composting. Composting is a human-driven process in which biodegradation occurs under a specific set of circumstances.
Polyethylene or polythene (abbreviated PE; IUPAC name polyethene or poly(methylene)) is the most commonly produced plastic. It is a polymer, primarily used for packaging (plastic bags, plastic films, geomembranes and containers including bottles, etc.). As of 2017, over 100 million tonnes of polyethylene resins are being produced annually, accounting for 34% of the total plastics market.
Polyethylene terephthalate (or poly(ethylene terephthalate), PET, PETE, or the obsolete PETP or PET-P), is the most common thermoplastic polymer resin of the polyester family and is used in fibres for clothing, containers for liquids and foods, and thermoforming for manufacturing, and in combination with glass fibre for engineering resins.
Polymer degradation is the reduction in the physical properties of a polymer, such as strength, caused by changes in its chemical composition. Polymers and particularly plastics are subject to degradation at all stages of their product life cycle, including during their initial processing, use, disposal into the environment and recycling. The rate of this degradation varies significantly; biodegradation can take decades, whereas some industrial processes can completely decompose a polymer in hours.
Polyhydroxybutyrate (PHB) is a polyhydroxyalkanoate (PHA), a polymer belonging to the polyesters class that are of interest as bio-derived and biodegradable plastics. The poly-3-hydroxybutyrate (P3HB) form of PHB is probably the most common type of polyhydroxyalkanoate, but other polymers of this class are produced by a variety of organisms: these include poly-4-hydroxybutyrate (P4HB), polyhydroxyvalerate (PHV), polyhydroxyhexanoate (PHH), polyhydroxyoctanoate (PHO) and their copolymers.
Polylactic acid, also known as poly(lactic acid) or polylactide (PLA), is a thermoplastic polyester with backbone formula (C
3H
4O
2)
n or [–C(CH
3)HC(=O)O–]
n, formally obtained by condensation of lactic acid C(CH
3)(OH)HCOOH with loss of water. It can also be prepared by ring-opening polymerization of lactide [–C(CH
3)HC(=O)O–]
2, the cyclic dimer of the basic repeating unit.
Bioplastics are plastic materials produced from renewable biomass sources, such as vegetable fats and oils, corn starch, straw, woodchips, sawdust, recycled food waste, etc. Some bioplastics are obtained by processing directly from natural biopolymers including polysaccharides and proteins, while others are chemically synthesised from sugar derivatives and lipids from either plants or animals, or biologically generated by fermentation of sugars or lipids. In contrast, common plastics, such as fossil-fuel plastics are derived from petroleum or natural gas.
Hot-melt adhesive (HMA), also known as hot glue, is a form of thermoplastic adhesive that is commonly sold as solid cylindrical sticks of various diameters designed to be applied using a hot glue gun. The gun uses a continuous-duty heating element to melt the plastic glue, which the user pushes through the gun either with a mechanical trigger mechanism on the gun, or with direct finger pressure. The glue squeezed out of the heated nozzle is initially hot enough to burn and even blister skin. The glue is sticky when hot, and solidifies in a few seconds to one minute. Hot-melt adhesives can also be applied by dipping or spraying, and are popular with hobbyists and crafters both for affixing and as an inexpensive alternative to resin casting.
Polyester is a category of polymers that contain the ester functional group in every repeat unit of their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include naturally occurring chemicals, such as in plants and insects, as well as synthetics such as polybutyrate. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not. Synthetic polyesters are used extensively in clothing.
Polyethylene or polythene film biodegrades naturally, albeit over a long period of time. Methods are available to make it more degradable under certain conditions of sunlight, moisture, oxygen, and composting and enhancement of biodegradation by reducing the hydrophobic polymer and increasing hydrophilic properties.
Biodegradable plastics are plastics that can be decomposed by the action of living organisms, usually microbes, into water, carbon dioxide, and biomass. Biodegradable plastics are commonly produced with renewable raw materials, micro-organisms, petrochemicals, or combinations of all three.
PBAT is a biodegradable random copolymer, specifically a copolyester of adipic acid, 1,4-butanediol and terephthalic acid. PBAT is produced by many different manufacturers and may be known by the brand names ecoflex, Wango,Ecoworld, Eastar Bio, and Origo-Bi. It is also called poly(butylene adipate-co-terephthalate) and sometimes polybutyrate-adipate-terephthalate or even just "polybutyrate". It is generally marketed as a fully biodegradable alternative to low-density polyethylene, having many similar properties including flexibility and resilience, allowing it to be used for many similar uses such as plastic bags and wraps. The structure is a random-block polymer consisting of butanediol–adipic acid and butanediol-terephthalic acid blocks.
Biodegradable polymers are a special class of polymer that breaks down after its intended purpose by bacterial decomposition process to result in natural byproducts such as gases (CO2, N2), water, biomass, and inorganic salts. These polymers are found both naturally and synthetically made, and largely consist of ester, amide, and ether functional groups. Their properties and breakdown mechanism are determined by their exact structure. These polymers are often synthesized by condensation reactions, ring opening polymerization, and metal catalysts. There are vast examples and applications of biodegradable polymers.
Oxo-degradation is a process of plastic degradation utilizing oxidation to reduce the molecular weight of plastic, rendering the material accessible to bacterial and fungal decomposition. To change the Molecular structure in order to break down under sunlight, the plastic can be broken down and eaten by micro-organisms. Oxo-degradable plastics- composed of polymers such as polyethylene (PE) or polypropylene (PP) -contain a prodegradant catalyst, typically a salt of manganese or iron.
Biodegradable bags are bags that are capable of being decomposed by bacteria or other living organisms.
Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to its widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from fossil fuel-based chemicals like natural gas or petroleum; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives.
Biodegradable additives are additives that enhance the biodegradation of polymers by allowing microorganisms to utilize the carbon within the polymer chain as a source of energy. Biodegradable additives attract microorganisms to the polymer through quorum sensing after biofilm creation on the plastic product. Additives are generally in masterbatch formation that use carrier resins such as polyethylene (PE), polypropylene (PP), polystyrene (PS) or polyethylene terephthalate (PET).
Poly(ethylene adipate) or PEA is an aliphatic polyester. It is most commonly synthesized from a polycondensation reaction between ethylene glycol and adipic acid. PEA has been studied as it is biodegradable through a variety of mechanisms and also fairly inexpensive compared to other polymers. Its lower molecular weight compared to many polymers aids in its biodegradability.
Edible packaging refers to packaging which is edible and biodegradable.