Crowbar (circuit)

Last updated

A crowbar circuit is an electrical circuit used for preventing an overvoltage or surge condition of a power supply unit from damaging the circuits attached to the power supply. It operates by putting a short circuit or low resistance path across the voltage output (Vo), like dropping a crowbar across the output terminals of the power supply. Crowbar circuits are frequently implemented using a thyristor, TRIAC, trisil or thyratron as the shorting device. Once triggered, they depend on the current-limiting circuitry of the power supply or, if that fails, the blowing of the line fuse or tripping the circuit breaker.

Contents

The name is derived from having the same effect as throwing a crowbar over exposed power supply terminals to short the output.

Example

In the following example crowbar circuit, the LM431 adjustable zener regulator controls the gate of the TRIAC. The resistor divider of R1 and R2 provide the reference voltage for the LM431. The divider is set so that during normal operating conditions, the voltage across R2 is slightly lower than VREF of the LM431. Since this voltage is below the minimum reference voltage of the LM431, it remains off and very little current is conducted through the LM431. If the cathode resistor is sized accordingly, very little voltage will be dropped across it and the TRIAC gate terminal will be essentially at the same potential as MT1, keeping the TRIAC off. If the supply voltage increases, the voltage across R2 will exceed VREF and the LM431 cathode will begin to draw current. The voltage at the gate terminal will be pulled down, exceeding the gate trigger voltage of the TRIAC and latching it on.

Crowbar Circuit.jpg

Overview

A crowbar circuit is distinct from a clamp in that, once triggered, it pulls the voltage below the trigger level, usually close to ground voltage. A clamp prevents the voltage from exceeding a preset level. Thus, a crowbar will not automatically return to normal operation when the overvoltage condition is removed; power must be removed entirely to allow the crowbar to return to its neutral state.

An active crowbar is a crowbar that can remove the short circuit when the transient is over thus allowing the device to resume normal operation. Active crowbars use a transistor, gate turn off (GTO) thyristor or forced commutated thyristor instead of a thyristor to short the circuit. Active crowbars are commonly used to protect the frequency converter in the rotor circuit of doubly fed generators against high voltage and current transients caused by the voltage dips in the power network. Thus the generator can ride through the fault and quickly continue the operation even during the voltage dip.

The advantage of a crowbar over a clamp is that the low holding voltage of the crowbar lets it carry higher fault current without dissipating much power (which could otherwise cause overheating). Also, a crowbar is more likely than a clamp to deactivate a device (by blowing a fuse or tripping a breaker), bringing attention to the faulty equipment.

The term is also used as a verb to describe the act of short-circuiting the output of a power supply, or the malfunction of a CMOS circuit -- the PMOS half of a pair lingering in a near on-state when only its corresponding NMOS is supposed to be on (or the NMOS when the PMOS is supposed to be on) -- resulting in a near short-circuit current between supply rails.

Applications

High voltage crowbars are used for HV tube (klystron and IOT) protection.

Many bench top power supplies have a crowbar circuit to protect the connected equipment.

Microwave ovens often use a microswitch that acts as a crowbar circuit in the door latch assembly. This monitor switch will absolutely prevent the magnetron from being energized with the door open by short circuiting the mains supply to the magnetron. Applying power with the monitor switch closed will blow the main fuse and ruin the microswitch. [1]

See also

Related Research Articles

NMOS or nMOS logic uses n-type (-) MOSFETs to implement logic gates and other digital circuits.

<span class="mw-page-title-main">CMOS</span> Technology for constructing integrated circuits

Complementary metal–oxide–semiconductor is a type of metal–oxide–semiconductor field-effect transistor (MOSFET) fabrication process that uses complementary and symmetrical pairs of p-type and n-type MOSFETs for logic functions. CMOS technology is used for constructing integrated circuit (IC) chips, including microprocessors, microcontrollers, memory chips, and other digital logic circuits. CMOS technology is also used for analog circuits such as image sensors, data converters, RF circuits, and highly integrated transceivers for many types of communication.

A unijunction transistor (UJT) is a three-lead electronic semiconductor device with only one junction. It acts exclusively as an electrically controlled switch.

<span class="mw-page-title-main">Thyristor</span> Type of solid state switch

A thyristor is a solid-state semiconductor device which can be thought of as being a highly robust and switchable diode, allowing the passage of current in one direction but not the other, often under control of a gate electrode, that is used in high power applications like inverters and radar generators. It usually consists of four layers of alternating P- and N-type materials. It acts as a bistable switch. There are two designs, differing in what triggers the conducting state. In a three-lead thyristor, a small current on its gate lead controls the larger current of the anode-to-cathode path. In a two-lead thyristor, conduction begins when the potential difference between the anode and cathode themselves is sufficiently large. The thyristor continues conducting until the voltage across the device is reverse-biased or the voltage is removed, or through the control gate signal on newer types.

<span class="mw-page-title-main">Silicon controlled rectifier</span> Four-layer solid-state current-controlling device

A silicon controlled rectifier or semiconductor controlled rectifier is a four-layer solid-state current-controlling device. The name "silicon controlled rectifier" is General Electric's trade name for a type of thyristor. The principle of four-layer p–n–p–n switching was developed by Moll, Tanenbaum, Goldey, and Holonyak of Bell Laboratories in 1956. The practical demonstration of silicon controlled switching and detailed theoretical behavior of a device in agreement with the experimental results was presented by Dr Ian M. Mackintosh of Bell Laboratories in January 1958. The SCR was developed by a team of power engineers led by Gordon Hall and commercialized by Frank W. "Bill" Gutzwiller in 1957.

<span class="mw-page-title-main">TRIAC</span> Solid-state semiconductor device

A TRIAC is a three-terminal electronic component that conducts current in either direction when triggered. The term TRIAC is a genericised trademark.

<span class="mw-page-title-main">Surge protector</span> Protects electrical devices from voltage spikes

A surge protector (or spike suppressor, surge suppressor, surge diverter, surge protection device or transient voltage surge suppressor is an appliance or device intended to protect electrical devices in alternating current circuits from voltage spikes with very short duration measured in microseconds, which can arise from a variety of causes including lightning strikes in the vicinity.

Resistor–transistor logic (RTL), sometimes also known as transistor–resistor logic (TRL), is a class of digital circuits built using resistors as the input network and bipolar junction transistors (BJTs) as switching devices. RTL is the earliest class of transistorized digital logic circuit; it was succeeded by diode–transistor logic (DTL) and transistor–transistor logic (TTL).

<span class="mw-page-title-main">DIAC</span> Type of diode

The DIAC is a diode that conducts electrical current only after its breakover voltage, VBO, has been reached momentarily. Three, four, and five layer structures may be used. Behavior is similar to the voltage breakdown of a triac without a gate terminal.

<span class="mw-page-title-main">Common emitter</span> Type of electronic amplifier using a bipolar junction transistor

In electronics, a common-emitter amplifier is one of three basic single-stage bipolar-junction-transistor (BJT) amplifier topologies, typically used as a voltage amplifier. It offers high current gain, medium input resistance and a high output resistance. The output of a common emitter amplifier is inverted; i.e. for a sine wave input signal, the output signal is 180 degrees out of phase with respect to the input.

In computer engineering, a logic family is one of two related concepts:

A snubber is a device used to suppress a phenomenon such as voltage transients in electrical systems, pressure transients in fluid systems or excess force or rapid movement in mechanical systems.

<span class="mw-page-title-main">IC power-supply pin</span> Power supply connections for integrated circuits

IC power-supply pins denote a voltage and current supply terminals in electric, electronics engineering, and in integrated circuit design. Integrated circuits (ICs) have at least two pins that connect to the power rails of the circuit in which they are installed. These are known as the power-supply pins. However, the labeling of the pins varies by IC family and manufacturer. The double subscript notation usually corresponds to a first letter in a given IC family (transistors) notation of the terminals.

A shunt is a device that is designed to provide a low-resistance path for an electrical current in a circuit. It is typically used to divert current away from a system or component in order to prevent overcurrent. Electrical shunts are commonly used in a variety of applications including power distribution systems, electrical measurement systems, automotive and marine applications.

<span class="mw-page-title-main">Electronic component</span> Discrete device in an electronic system

An electronic component is any basic discrete electronic device or physical entity part of an electronic system used to affect electrons or their associated fields. Electronic components are mostly industrial products, available in a singular form and are not to be confused with electrical elements, which are conceptual abstractions representing idealized electronic components and elements. A datasheet for an electronic component is a technical document that provides detailed information about the component's specifications, characteristics, and performance.

Trisil is a trade name for a thyristor surge protection device, an electronic component designed to protect electronic circuits against overvoltage. Unlike a transient voltage suppression diodes, such as Transil, a Trisil acts as a crowbar device, switching ON when the voltage on it exceeds its breakover voltage.

<span class="mw-page-title-main">Latch-up</span> Short circuit which can occur in MOSFET circuits

In electronics, a latch-up is a type of short circuit which can occur in an integrated circuit (IC). More specifically, it is the inadvertent creation of a low-impedance path between the power supply rails of a MOSFET circuit, triggering a parasitic structure which disrupts proper functioning of the part, possibly even leading to its destruction due to overcurrent. A power cycle is required to correct this situation.

Current limiting is the practice of imposing a limit on the current that may be delivered to a load to protect the circuit generating or transmitting the current from harmful effects due to a short-circuit or overload. The term "current limiting" is also used to define a type of overcurrent protective device. According to the 2020 NEC/NFPA 70, a current-limiting overcurrent protective device is defined as, "A device that, when interrupting currents in its current-limiting range, reduces the current flowing in the faulted circuit to a magnitude substantially less than that obtainable in the same circuit if the device were replaced with a solid conductor having compatible impedance."

<span class="mw-page-title-main">PMOS logic</span> Family of digital circuits

PMOS or pMOS logic is a family of digital circuits based on p-channel, enhancement mode metal–oxide–semiconductor field-effect transistors (MOSFETs). In the late 1960s and early 1970s, PMOS logic was the dominant semiconductor technology for large-scale integrated circuits before being superseded by NMOS and CMOS devices.

<span class="mw-page-title-main">TL431</span> Linear integrated circuit precision shunt regulator

The TL431 integrated circuit (IC) is a three-terminal adjustable precise shunt voltage regulator. With the use of an external voltage divider, a TL431 can regulate voltages ranging from 2.495 to 36 V, at currents up 100 mA. The typical initial deviation of reference voltage from the nominal 2.495 V level is measured in millivolts, the maximum worst-case deviation is measured in tens of millivolts. The circuit can control power transistors directly; combinations of the TL431 with power MOS transistors are used in high efficiency, very low dropout linear regulators. The TL431 is the de facto industry standard error amplifier circuit for switched-mode power supplies with optoelectronic coupling of the input and output networks.

References

  1. "How does the Monitor Switch in a Microwave Work?". 18 May 2021.

Further reading