Ethylene propylene rubber (EPR, sometimes called EPM referring to an ASTM standard) is a type of synthetic elastomer that is closely related to EPDM rubber. Since introduction in the 1960s, annual production has increased to 870,000 metric tons. [1] [2]
EPR is used in electrical cable insulation, and in many flexible rubber goods such as hoses or weatherstripping.
EPM is considered a valuable elastomer due to its useful chemical and physical properties; it is resistant to heat, oxidation, ozone and the weather (owing to its stable, saturated backbone) and it is also not susceptible to color loss. [2] As a non-polar compound, EPM is an electrical resistor and it is insoluble in many polar solvents, both protic and aprotic. Amorphous forms of EPM are flexible at low temperatures (with glass transition points around -60 °C). [2] Via selection of certain sulfur compounds EPM can remain heat resistant up to 130 °C and up to 160 °C with peroxide curing. These two tables contain some of the main properties of EPM. [2]
| Property Type | EPM Property |
|---|---|
| Mooney viscosity at 125 °C | 5-200 |
| Ethylene content percentage by weight | 45-80 |
| Diene content percentage by weight | 0-15 |
| Specific gravity | 0.855-0.880 |
| Property type | EPM Property |
|---|---|
| Hardness (Shore A durometer) | 30–95 |
| Tensile strength (MPa) | 7–21 |
| Elongation | 100–600% |
| Compression set B | 20–60% |
| Useful temperature range (°C) | −50 to +160 |
| Tear resistance | Fair to good |
| Abrasion resistance | Fair to good |
| Resilience | Fair to good |
| Electrical properties | Insulator |
EPM has a large number of uses due to the many ways in which the polymer can be designed, for example; it is used in automotive weather-stripping and seals, self-amalgamating tape, glass run channels, radiators, garden and appliance hoses, tubing, belts, roofing membranes, expansion joints, rubber mechanical goods, plastic impact modification, thermoplastic vulcanisates and motor oil additive applications. EPM is even more prevalent as an insulator for high-voltage cables (usually referred as HEPR - Hard grade Ethylene Propylene Rubber) since it has improved insulative characteristics over more traditional cables, such as cross-linked polyethylene, enabling a smaller cross sectional area for the same load carrying capacity. The cable is flexible and suited to applications where regular cable movement is required such as in the mining industry. [2]
Major producers and suppliers of EPM include Crompton Corporation, Exxon-Mobil, Dupont, Herdillia, Kumho Polychem, LANXESS, Mitsui Chemicals, ENI Versalis and Sumitomo Chemical. [2]
EPM manufacture uses the same monomers as polyethene and polypropene, the ethylene and propylene monomers are randomly combined to yield a rubbery, stable polymer. By varying the monomer ratios and method by which the monomers are combined different forms of EPM can be formed (with a wide range of Mooney viscosities); ranging from amorphous to semi-crystalline. A third, non-conjugated diene monomer can be terpolymerized in a controlled manner to maintain an unsaturated backbone ready for vulcanization or polymer modification. [2]
Francis P. Baldwin received the 1979 Charles Goodyear Medal for the many patents he held for these developments.[ citation needed ]
A polymer is a substance or material consisting of very large molecules linked together into chains of repeating subunits. Due to their broad spectrum of properties, both synthetic and natural polymers play essential and ubiquitous roles in everyday life. Polymers range from familiar synthetic plastics such as polystyrene to natural biopolymers such as DNA and proteins that are fundamental to biological structure and function. Polymers, both natural and synthetic, are created via polymerization of many small molecules, known as monomers. Their consequently large molecular mass, relative to small molecule compounds, produces unique physical properties including toughness, high elasticity, viscoelasticity, and a tendency to form amorphous and semicrystalline structures rather than crystals.
Polyurethane refers to a class of polymers composed of organic units joined by carbamate (urethane) links. In contrast to other common polymers such as polyethylene and polystyrene, polyurethane is produced from a wide range of starting materials. This chemical variety produces polyurethanes with different chemical structures leading to many different applications. These include rigid and flexible foams, and coatings, adhesives, electrical potting compounds, and fibers such as spandex and polyurethane laminate (PUL). Foams are the largest application accounting for 67% of all polyurethane produced in 2016.
Petrochemicals are the chemical products obtained from petroleum by refining. Some chemical compounds made from petroleum are also obtained from other fossil fuels, such as coal or natural gas, or renewable sources such as maize, palm fruit or sugar cane.
Polyethylene or polythene (abbreviated PE; IUPAC name polyethene or poly(methylene)) is the most commonly produced plastic. It is a polymer, primarily used for packaging (plastic bags, plastic films, geomembranes and containers including bottles, etc.). As of 2017, over 100 million tonnes of polyethylene resins are being produced annually, accounting for 34% of the total plastics market.
A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.
Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications. It is produced via chain-growth polymerization from the monomer propylene.
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An elastomer is a polymer with viscoelasticity and with weak intermolecular forces, generally low Young's modulus (E) and high failure strain compared with other materials. The term, a portmanteau of elastic polymer, is often used interchangeably with rubber, although the latter is preferred when referring to vulcanisates. Each of the monomers which link to form the polymer is usually a compound of several elements among carbon, hydrogen, oxygen and silicon. Elastomers are amorphous polymers maintained above their glass transition temperature, so that considerable molecular reconformation is feasible without breaking of covalent bonds. At ambient temperatures, such rubbers are thus relatively compliant and deformable. Their primary uses are for seals, adhesives and molded flexible parts.
An O-ring, also known as a packing or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a round cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, forming a seal at the interface.
EPDM rubber is a type of synthetic rubber that is used in many applications.
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A polyolefin is a type of polymer with the general formula (CH2CHR)n where R is an alkyl group. They are usually derived from a small set of simple olefins (alkenes). Dominant in a commercial sense are polyethylene and polypropylene. More specialized polyolefins include polyisobutylene and polymethylpentene. They are all colorless or white oils or solids. Many copolymers are known, such as polybutene, which derives from a mixture of different butene isomers. The name of each polyolefin indicates the olefin from which it is prepared; for example, polyethylene is derived from ethylene, and polymethylpentene is derived from 4-methyl-1-pentene. Polyolefins are not olefins themselves because the double bond of each olefin monomer is opened in order to form the polymer. Monomers having more than one double bond such as butadiene and isoprene yield polymers that contain double bonds (polybutadiene and polyisoprene) and are usually not considered polyolefins. Polyolefins are the foundations of many chemical industries.
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FKM is a family of fluorocarbon-based fluoroelastomer materials defined by ASTM International standard D1418, and ISO standard 1629. It is commonly called fluorine rubber or fluoro-rubber. FKM is an abbreviation of Fluorine Kautschuk Material. All FKMs contain vinylidene fluoride as the common monomer, to which different other monomers are added for specific types and functionalities, fitting the desired application.
Polymer engineering is generally an engineering field that designs, analyses, and modifies polymer materials. Polymer engineering covers aspects of the petrochemical industry, polymerization, structure and characterization of polymers, properties of polymers, compounding and processing of polymers and description of major polymers, structure property relations and applications.
Self-amalgamating tape is a non-tacky silicone-rubber tape which when stretched and wrapped around cables, electrical joints, hoses and pipes combines or unites itself into a strong, seamless, rubbery, waterproof, and electrically insulating layer. Unlike many other polymers and fibers, it is heat-, sunlight-, and weather-resistant. This type of tape is also described, particularly in the United States, as "self-fusing", or "self-vulcanizing". In the US Air Force it is called centerline tape due to a colored line running down the center used to assist with even wrapping. It is also called "F4", "tommy", "rescue", "Tape 69", "magic tape", ToolMonks Tape, and "fix-it tape".