Radio frequency (RF) is the oscillation rate of an alternating electric current or voltage or of a magnetic, electric or electromagnetic field or mechanical system in the frequency range from around twenty thousand times per second to around three hundred billion times per second. This is roughly between the upper limit of audio frequencies and the lower limit of infrared frequencies; these are the frequencies at which energy from an oscillating current can radiate off a conductor into space as radio waves. Different sources specify different upper and lower bounds for the frequency range.
Welding is a fabrication or sculptural process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool causing fusion. Welding is distinct from lower temperature metal-joining techniques such as brazing and soldering, which do not melt the base metal.
A microwave oven is an electric oven that heats and cooks food by exposing it to electromagnetic radiation in the microwave frequency range. This induces polar molecules in the food to rotate and produce thermal energy in a process known as dielectric heating. Microwave ovens heat foods quickly and efficiently because excitation is fairly uniform in the outer 25–38 mm(1–1.5 inches) of a homogeneous, high water content food item.
Wax paper is paper that has been made moisture-proof through the application of wax.
Induction welding is a form of welding that uses electromagnetic induction to heat the workpiece. The welding apparatus contains an induction coil that is energised with a radio-frequency electric current. This generates a high-frequency electromagnetic field that acts on either an electrically conductive or a ferromagnetic workpiece. In an electrically conductive workpiece, the main heating effect is resistive heating, which is due to induced currents called eddy currents. In a ferromagnetic workpiece, the heating is caused mainly by hysteresis, as the electromagnetic field repeatedly distorts the magnetic domains of the ferromagnetic material. In practice, most materials undergo a combination of these two effects.
A jar is a rigid, cylindrical or slightly conical container, typically made of glass, ceramic, or plastic, with a wide mouth or opening that can be closed with a lid, screw cap, lug cap, cork stopper, roll-on cap, crimp-on cap, press-on cap, plastic shrink, heat sealed lidding film, an inner seal, a Tamper-evident band, or other suitable means.
A mesh is a barrier made of connected strands of metal, fiber, or other flexible or ductile materials. A mesh is similar to a web or a net in that it has many attached or woven strands.
Electric heating is a process in which electrical energy is converted to heat energy. Common applications include space heating, cooking, water heating and industrial processes. An electric heater is an electrical device that converts an electric current into heat. The heating element inside every electric heater is an electrical resistor, and works on the principle of Joule heating: an electric current passing through a resistor will convert that electrical energy into heat energy. Most modern electric heating devices use nichrome wire as the active element; the heating element, depicted on the right, uses nichrome wire supported by ceramic insulators. A warning that these can go to very high temperatures and create excruciating burns
A dielectric resonator antenna (DRA) is a radio antenna mostly used at microwave frequencies and higher, that consists of a block of ceramic material of various shapes, the dielectric resonator, mounted on a metal surface, a ground plane. Radio waves are introduced into the inside of the resonator material from the transmitter circuit and bounce back and forth between the resonator walls, forming standing waves. The walls of the resonator are partially transparent to radio waves, allowing the radio power to radiate into space.
Heat fusion is a welding process used to join two different pieces of a thermoplastic. This process involves heating both pieces simultaneously and pressing them together. The two pieces then cool together and form a permanent bond. When done properly, the two pieces become indistinguishable from each other. Dissimilar plastics can result in improper bonding.
Microwaves are electromagnetic waves with wavelengths ranging from as long as one meter to as short as one millimeter.
Microwave Volumetric Heating (MVH) is a method of using microwaves to evenly heat the entire volume of a flowing liquid, suspension or semi-solid. The process is known as MVH because the microwaves penetrate uniformly throughout the volume of the product being heated, thus delivering energy evenly into the body of the material.
Active thermography is an advanced nondestructive testing procedure, which uses a thermography measurement of a tested material thermal response after its external excitation. This principle can be used also for non-contact infrared non-destructive testing (IRNDT) of materials. The IRNDT method is based on an excitation of a tested material by an external source, which brings some energy to the material. Halogen lamps, flash-lamps, ultrasonic horn or other sources can be used as the excitation source for the IRNDT. The excitation causes a tested material thermal response, which is measured by an infrared camera. It is possible to obtain information about the tested material surface and sub-surface defects or material inhomogeneities by using a suitable combination of excitation source, excitation procedure, infrared camera and evaluation method.
IR welding is a welding technique that uses a non-contact heating method to melt and fuse thermoplastic parts together using the energy from infrared radiation. The process was first developed in the late 1900s, but due to the high capital cost of IR equipment the process was not commonly applied in industry until prices dropped in the 1990s. IR welding typically uses a range of wavelengths from 800 to 11,000 nm on the electromagnetic spectrum to heat, melt, and fuse the interface between two plastic parts through the absorption and conversion of the IR energy into heat. Laser welding is a similar joining process that applies IR radiation at a single wavelength.
A variety of non-destructive examination (NDE) techniques are available for inspecting plastic welds. Many of these techniques are similar to the ones used for inspecting metal welds. Traditional techniques include visual testing, radiography, and various ultrasonic techniques. Advanced ultrasonic techniques such as time of flight diffraction (TOFD) and phased-array ultrasonics (PAUT) are being increasingly studied and used for inspecting plastic pipeline welds. Research in the use of optical coherence tomography (OCT) and microwave reflectrometry has also been conducted.
