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Established | 1910 (Pittsburgh); 1946 (Morgantown); 2005 (Albany, Oregon) |
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Research type | Office of Fossil Energy |
Budget | US$681,000,000 |
Director | Marianne Walck |
Staff | 1,400 |
Location | Pittsburgh, Pennsylvania; Morgantown, West Virginia; Albany, Oregon |
Campus | 242 acres (0.98 km2) |
Operating agency | Department of Energy |
Website | netl |
The National Energy Technology Laboratory (NETL) is a U.S. national laboratory under the Department of Energy Office of Fossil Energy. [1] NETL focuses on applied research for the clean production and use of domestic energy resources. It performs research and development on the supply, efficiency, and environmental constraints of producing and using fossil energy resources while maintaining affordability.
NETL has sites in Albany, Oregon; Morgantown, West Virginia; and Pittsburgh, Pennsylvania. Together, these sites have 117 buildings and 242 acres of land. More than 1,400 employees work at NETL's three sites, including federal employees and contractors.
NETL funds and manages contracted research in the United States and more than 40 foreign countries through arrangements with private organizations and other government agencies. This work is augmented by onsite applied research in computational and basic sciences, energy system dynamics, geological and environmental systems, and materials science.
NETL originated from a number of organizations that existed in the early 1900s. In 1910, the U.S. Department of Interior’s (DOI) Bureau of Mines established the Pittsburgh Experiment Station in Bruceton, Pennsylvania, to train coal miners and conduct research on coal-mining-related safety equipment and practices. The Pittsburgh Experiment Station began coal-to-liquids conversion research in the mid-1920s, soon after several European countries had begun to pursue research in coal-based synthetic fuels. Just eight years later in Bartlesville, Oklahoma, the Bureau of Mines opened the Petroleum Experiment Station to pursue systematic application of engineering and scientific methods to oil drilling, helping the oil industry create operating and safety standards. As a result of the Synthetic Liquid Fuels Act of 1944, the Pittsburgh Experiment Station became the Bruceton Research Center in 1948. [2]
In 1946, the Synthesis Gas Branch Experiment Station was established for government-sponsored coal-gasification research, in particular producing synthesis gas from coal, at West Virginia University’s facilities in Morgantown, West Virginia. The Station joined with two other nearby DOI groups to create the Appalachian Experiment Station for onsite coal research at the current Morgantown location in 1954. [2]
The new U.S. Energy Research and Development Administration renamed the former DOI sites as the Bartlesville, Morgantown, and Pittsburgh Energy Research Centers in 1975. These Centers began overseeing federally funded contracts for fossil energy research and development. All three Research Centers became Energy Technology Centers in 1977 under the newly established U.S. Department of Energy. The Centers housed onsite research in coal, oil, and gas technologies and managed contracts for research and development conducted by universities, industry, and other research institutions. [2]
In 1983, however, operation of the Bartlesville Energy Technology Center transferred to IIT Research Institute, based in Chicago, and the Bartlesville Project Office was established to oversee petroleum research activities. Then, in 1996, the Morgantown and Pittsburgh Energy Technology Centers, a mere 65 miles (105 km) apart, were consolidated under the same administration to form the Federal Energy Technology Center (FETC). The National Petroleum Technology Office (NPTO) in Tulsa, Oklahoma, was established in 1998, and the Bartlesville Project Office was closed. [2]
FETC became a national laboratory, NETL, in 1999 and was joined by NPTO in 2000. NETL opened the Arctic Energy Office in Fairbanks, Alaska, in 2001 to promote research, development, and deployment of
In 2005, the Albany Research Center (ARC) in Albany, Oregon, merged with NETL as a third laboratory location, providing expertise in life-cycle research and advanced materials for energy system challenges. Founded on the site of the former Albany College in 1942, ARC made its mark processing zirconium. In 1985, the center was named an historical landmark by the American Society for Metals. Today, researchers here address fundamental mechanisms and processes; melt, cast, and fabricate up to one ton of materials; completely characterize the chemical and physical properties of materials; and deal with the waste and by-products of materials processes. [2]
The Tulsa, Oklahoma, office moved to Sugar Land, Texas, in 2009. [3]
NETL collaborates with industry, academia, other government agencies, and international research organizations.[ citation needed ]
The Carbon Capture Simulation Initiative (CCSI) partners national laboratories, industry and academic institutions to develop and deploy computational modeling and simulation tools that accelerate carbon capture technologies from discovery to widespread future deployment on hundreds of power plants. [4]
NETL is partnering with Lawrence Berkeley National Laboratory, Lawrence Livermore National Laboratory, Los Alamos National Laboratory, Pacific Northwest National Laboratory on this Initiative.
Led by NETL, the National Risk Assessment Partnership (NRAP) studies the behavior of engineered-natural systems to develop the risk assessment tools necessary for safe, permanent geologic CO2 storage. To assist in effective site characterization, selection, operation, and management, NRAP is considering potential risks associated with key operational concerns, as well as those associated with long-term liabilities, such as groundwater protection and storage permanence. NRAP is developing a method for quantifying risk profiles of multiple types of carbon dioxide storage sites to guide decision making and risk management. NRAP is also developing monitoring and mitigation protocols to reduce uncertainty in the predicted long-term behavior of a site. [5]
NRAP relies on expertise and resources from Lawrence Berkeley National Laboratory, Lawrence Livermore National Laboratory, Los Alamos National Laboratory, Pacific Northwest National Laboratory, and the NETL-Regional University Alliance.
In 2003, DOE awarded cooperative agreements to seven Regional Carbon Sequestration Partnerships (RCSPs) because geographical differences in fossil fuel use and geologic storage opportunities across North America dictate regional approaches to capture and storage of CO2 and other greenhouse gasses. Each RCSP has developed a regional carbon management plan to identify the most suitable storage strategies and technologies, aid in regulatory development, and propose appropriate infrastructure for carbon capture and storage commercialization within their respective regions to safely and permanently store CO2. NETL manages the partnership and the projects.
The RCSPs comprise more than 400 organizations covering 43 states and four Canadian provinces and include representatives from state and local agencies, regional universities, national laboratories, non-government organizations, foreign government agencies, engineering and research firms, electric utilities, oil and gas companies, and other industrial partners. The following are the seven RCSPs:
NETL's fossil fuel research, development, and demonstration focus on efficient energy use and clean energy production from domestic fossil fuel resources.
Onsite research, development, and demonstration address key energy and environmental concerns and solve issues that slow commercialization of domestic fuel power systems, fossil-fuel resource development, and environmental mitigation and waste management technologies. NETL works with modeling and theoretical research as well as bench- to demonstration-scale development and demonstration of technologies and concepts.[ citation needed ]
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NETL addresses critical research and development challenges for near-zero emissions power production from coal. Continued use of coal electric power production is enabled through NETL's research, development, demonstration, and, ultimately, deployment of advanced systems and technologies that increase overall plant efficiency while reducing emissions like carbon dioxide (CO2) and nitrous oxides (NOx). Projects within the coal program are part of DOE's Clean Coal Research Program. The aim is to improve on CO2 capture and storage techniques, and to develop advanced energy systems, as well as sensing and advanced process controls. NETL's coal program also investigates a range of advances in combustion, gasification, turbines, fuels, and fuel cell technologies that can increase power plant efficiency, improve plant economics, and reduce the amount of CO2 byproduct per unit of electricity generated. Development of these systems is designed to enable continued use of the United States’ significant fossil fuel resources as a major contributor to the nation's energy portfolio.[ citation needed ]
The goals of NETL's research in advanced energy systems are to develop a new generation of clean coal-fueled energy conversion systems capable of producing competitively priced electric power while reducing CO2 and other emissions, improving efficiency, increasing plant availability, and reducing cooling water requirements. Key aspects of this research include improving overall system thermal efficiency, reducing capital and operating costs, and enabling affordable CO2 capture. Technology research areas include Gasification Systems, Advanced Combustion Systems, Advanced Turbines, Solid Oxide Fuel Cells, Carbon Capture, Carbon Storage, and Crosscutting Research.
NETL's coal program also manages the Clean Coal Research Program's portfolio of large-scale technology demonstration projects that test advanced Program-developed technologies at full scale in integrated facilities. Final technical, environmental, and financial challenges associated with new advanced coal technologies are overcome during full-scale testing so the technologies are ready for commercial deployment. The demonstrated technologies fall under four CO2 capture pathways, each followed by CO2 storage: pre-combustion, post-combustion, oxy-combustion, and industrial carbon capture and storage. [6]
NETL helps advance development of technologies supporting efficient, environmentally benign unconventional domestic oil and gas resources. The Lab's research projects help catalyze the development of these new technologies, provide objective data to help quantify the environmental and safety risks of oil and gas development, and characterize emerging energy resources like methane hydrate or shale gas production. The program foci are on deep-water technology, enhanced oil recovery, and methane hydrate. NETL's research on unconventional oil and gas includes efforts for improving wellbore cement used to stabilize wells for deep-water drilling; expeditions to determine presence and volume of methane hydrate along coastlines; development of hydraulic fracturing data collection tools to improve environmental reporting, monitoring, and protection; analysis to determine alternate sources of freshwater for oil and gas development, as well as many other areas of expertise.
Natural gas and oil resources supply two-thirds of the United States’ primary energy supply, and researching their development allows for their continued use as efforts toward transition to a more sustainable energy future are made. Because oil and natural gas resources are becoming increasingly harder to locate and produce, new technologies are required to extract them. Finding and developing new unconventional sources of oil and gas, using techniques like enhanced oil recovery to enhance a well's ability to produce, and researching methods to improve safety in the development and use of these resources allows the nation to maintain an ample, affordable energy supply.[ citation needed ]
NETL assesses short-term trends in the energy industry and the U.S. and world economies that may impact energy production and use, and long-term trends that may modify demand for energy and influence the choice of fuels and energy production technologies after 2025. The Lab also develops scenarios for use in technology planning activities that also help quantify the benefits of the Lab's research portfolio.
NETL provides technical, administrative, and project management services to customers within DOE and other federal agencies. NETL primarily manages research, development, demonstration, and deployment activities for the DOE Office of Energy Efficiency and Renewable Energy (EERE) and the DOE Office of Electricity Delivery and Energy Reliability (OE). These projects and activities are related to energy efficiency in vehicles, buildings, and manufacturing facilities, as well as the enhancement, security and reliability of America's electrical and natural gas transmission and distribution systems. NETL manages activities on behalf of the EERE Vehicle Technologies Office, especially EERE's efforts to advance the development and deployment of advanced vehicle technologies, including electric vehicles, engine efficiency, and lightweight materials.
In addition, NETL supports administration of the Clean Cities Program, which increases the use of alternative fuels for transportation by building coalitions of state and local governments, private industry, non-profit organizations, and fleet managers. For the EERE Building Technologies Office, NETL supports the Solid-State Lighting Initiative, which is pursuing next-generation lighting technologies that will eventually replace the traditional incandescent light bulb. NETL is also managing Combined Heat and Power and Distributed Generation project activities on behalf of the EERE Advanced Manufacturing Office. For OE, NETL actively participates in DOE's response to disruptions to our nation's energy infrastructure, such as hurricanes and other natural disasters, and is laying the groundwork to modernize the national electric grid.[ citation needed ]
Alternative fuels, also known as non-conventional and advanced fuels, are fuels derived from sources other than petroleum. Alternative fuels include gaseous fossil fuels like propane, natural gas, methane, and ammonia; biofuels like biodiesel, bioalcohol, and refuse-derived fuel; and other renewable fuels like hydrogen and electricity.
A fossil fuel power station is a thermal power station which burns a fossil fuel, such as coal, oil, or natural gas, to produce electricity. Fossil fuel power stations have machinery to convert the heat energy of combustion into mechanical energy, which then operates an electrical generator. The prime mover may be a steam turbine, a gas turbine or, in small plants, a reciprocating gas engine. All plants use the energy extracted from the expansion of a hot gas, either steam or combustion gases. Although different energy conversion methods exist, all thermal power station conversion methods have their efficiency limited by the Carnot efficiency and therefore produce waste heat.
Coal liquefaction is a process of converting coal into liquid hydrocarbons: liquid fuels and petrochemicals. This process is often known as "Coal to X" or "Carbon to X", where X can be many different hydrocarbon-based products. However, the most common process chain is "Coal to Liquid Fuels" (CTL).
Synthetic fuel or synfuel is a liquid fuel, or sometimes gaseous fuel, obtained from syngas, a mixture of carbon monoxide and hydrogen, in which the syngas was derived from gasification of solid feedstocks such as coal or biomass or by reforming of natural gas.
Coal pollution mitigation is a series of systems and technologies that seek to mitigate health and environmental impact of burning coal for energy. Burning coal releases harmful substances that contribute to air pollution, acid rain, and greenhouse gas emissions. Mitigation includes precombustion approaches, such as cleaning coal, and post combustion approaches, include flue-gas desulfurization, selective catalytic reduction, electrostatic precipitators, and fly ash reduction. These measures aim to reduce coal's impact on human health and the environment.
Carbon capture and storage (CCS) is a process by which carbon dioxide (CO2) from industrial installations is separated before it is released into the atmosphere, then transported to a long-term storage location. The CO2 is captured from a large point source, such as a natural gas processing plant and is typically stored in a deep geological formation. Around 80% of the CO2 captured annually is used for enhanced oil recovery (EOR), a process by which CO2 is injected into partially-depleted oil reservoirs in order to extract more oil and then is largely left underground. Since EOR utilizes the CO2 in addition to storing it, CCS is also known as carbon capture, utilization, and storage (CCUS).
Enhanced oil recovery, also called tertiary recovery, is the extraction of crude oil from an oil field that cannot be extracted otherwise. Whereas primary and secondary recovery techniques rely on the pressure differential between the surface and the underground well, enhanced oil recovery functions by altering the physical or chemical properties of the oil itself in order to make it easier to extract. When EOR is used, 30% to 60% or more of a reservoir's oil can be extracted, compared to 20% to 40% using only primary and secondary recovery.
An integrated gasification combined cycle (IGCC) is a technology using a high pressure gasifier to turn coal and other carbon based fuels into pressurized gas—synthesis gas (syngas). It can then remove impurities from the syngas prior to the electricity generation cycle. Some of these pollutants, such as sulfur, can be turned into re-usable byproducts through the Claus process. This results in lower emissions of sulfur dioxide, particulates, mercury, and in some cases carbon dioxide. With additional process equipment, a water-gas shift reaction can increase gasification efficiency and reduce carbon monoxide emissions by converting it to carbon dioxide. The resulting carbon dioxide from the shift reaction can be separated, compressed, and stored through sequestration. Excess heat from the primary combustion and syngas fired generation is then passed to a steam cycle, similar to a combined cycle gas turbine. This process results in improved thermodynamic efficiency, compared to conventional pulverized coal combustion.
Oxy-fuel combustion is the process of burning a fuel using pure oxygen, or a mixture of oxygen and recirculated flue gas, instead of air. Since the nitrogen component of air is not heated, fuel consumption is reduced, and higher flame temperatures are possible. Historically, the primary use of oxy-fuel combustion has been in welding and cutting of metals, especially steel, since oxy-fuel allows for higher flame temperatures than can be achieved with an air-fuel flame. It has also received a lot of attention in recent decades as a potential carbon capture and storage technology.
The Office of Energy Efficiency and Renewable Energy (EERE) is an office within the United States Department of Energy. Formed from other energy agencies after the 1973 energy crisis, EERE is led by the Assistant Secretary of Energy Efficiency and Renewable Energy, who is appointed by the president of the United States and confirmed by the U.S. Senate. Alejandro Moreno currently leads the office as the Acting Assistant Secretary.
The United States produced 5.2 billion metric tons of carbon dioxide equivalent greenhouse gas (GHG) emissions in 2020, the second largest in the world after greenhouse gas emissions by China and among the countries with the highest greenhouse gas emissions per person. In 2019 China is estimated to have emitted 27% of world GHG, followed by the United States with 11%, then India with 6.6%. In total the United States has emitted a quarter of world GHG, more than any other country. Annual emissions are over 15 tons per person and, amongst the top eight emitters, is the highest country by greenhouse gas emissions per person.
Carbon capture and storage (CCS) is a technology that can capture carbon dioxide CO2 emissions produced from fossil fuels in electricity, industrial processes which prevents CO2 from entering the atmosphere. Carbon capture and storage is also used to sequester CO2 filtered out of natural gas from certain natural gas fields. While typically the CO2 has no value after being stored, Enhanced Oil Recovery uses CO2 to increase yield from declining oil fields.
The milestones for carbon capture and storage show the lack of commercial scale development and implementation of CCS over the years since the first carbon tax was imposed.
Hydromethanation, [hahy-droh- meth-uh-ney-shuhn] is the process by which methane is produced through the combination of steam, carbonaceous solids and a catalyst in a fluidized bed reactor. The process, developed over the past 60 years by multiple research groups, enables the highly efficient conversion of coal, petroleum coke and biomass into clean, pipeline quality methane.
Bioenergy with carbon capture and storage (BECCS) is the process of extracting bioenergy from biomass and capturing and storing the carbon dioxide (CO2) that is produced.
The Kemper Project, also called the Kemper County energy facility or Plant Ratcliffe, is a natural gas-fired electrical generating station currently under construction in Kemper County, Mississippi. Mississippi Power, a subsidiary of Southern Company, began construction of the plant in 2010. The initial, coal-fired project was central to President Obama's Climate Plan, as it was to be based on "clean coal" and was being considered for more support from the Congress and the incoming Trump Administration in late 2016. If it had become operational with coal, the Kemper Project would have been a first-of-its-kind electricity plant to employ gasification and carbon capture technologies at this scale.
Hydrogen Energy California (HECA) was a proposed alternative energy hydrogen power project developing with support from the U.S. Department of Energy in Kern County, California which was not approved for construction.
Carbon-neutral fuel is fuel which produces no net-greenhouse gas emissions or carbon footprint. In practice, this usually means fuels that are made using carbon dioxide (CO2) as a feedstock. Proposed carbon-neutral fuels can broadly be grouped into synthetic fuels, which are made by chemically hydrogenating carbon dioxide, and biofuels, which are produced using natural CO2-consuming processes like photosynthesis.
Lower-temperature fuel cell types such as the proton exchange membrane fuel cell, phosphoric acid fuel cell, and alkaline fuel cell require pure hydrogen as fuel, typically produced from external reforming of natural gas. However, fuels cells operating at high temperature such as the solid oxide fuel cell (SOFC) are not poisoned by carbon monoxide and carbon dioxide, and in fact can accept hydrogen, carbon monoxide, carbon dioxide, steam, and methane mixtures as fuel directly, because of their internal shift and reforming capabilities. This opens up the possibility of efficient fuel cell-based power cycles consuming solid fuels such as coal and biomass, the gasification of which results in syngas containing mostly hydrogen, carbon monoxide and methane which can be cleaned and fed directly to the SOFCs without the added cost and complexity of methane reforming, water gas shifting and hydrogen separation operations which would otherwise be needed to isolate pure hydrogen as fuel. A power cycle based on gasification of solid fuel and SOFCs is called an Integrated Gasification Fuel Cell (IGFC) cycle; the IGFC power plant is analogous to an integrated gasification combined cycle power plant, but with the gas turbine power generation unit replaced with a fuel cell power generation unit. By taking advantage of intrinsically high energy efficiency of SOFCs and process integration, exceptionally high power plant efficiencies are possible. Furthermore, SOFCs in the IGFC cycle can be operated so as to isolate a carbon dioxide-rich anodic exhaust stream, allowing efficient carbon capture to address greenhouse gas emissions concerns of coal-based power generation.
This article incorporates public domain material from NETL History. United States Department of Energy.