Formerly | The ProtoMold Company |
---|---|
NYSE: PRLB S&P 600 Component | |
Founded | 1999 |
Founder | Larry Lukis |
Headquarters | , U.S. |
Area served | Global |
Key people | Larry Lukis, Brad Cleveland Robert Bodor (CEO) |
Products | Prototyping and short-run production parts |
Revenue | $445.6 million (2018) |
Number of employees | 2,700 (2019) |
Website | www |
Protolabs is a company that provides rapid manufacturing of low-volume 3D printed, CNC-machined, sheet metal, and injection-molded custom parts for prototyping and short-run production. [1] [2] [3] [4] [5] [6] Markets like medical devices, electronics, appliances, automotive and consumer products use these parts. [5] [6] [7] Protolabs' headquarters and manufacturing facilities are located in Maple Plain, Minnesota. [1] [3] [8] [9] The company also has manufacturing facilities in England, Germany, and Japan. [1] [3]
In 1999, Larry Lukis founded the Protomold Company, Inc., that specialized in the quick-turn manufacture of custom plastic injection molded parts. [2] [5] Protomold was recognized for its small batch molded parts and rush orders. [10] He previously ran ColorSpan, an original equipment manufacturer that produces printers and desktop publishing systems. [2] He was the chief technology officer of Protomold. [2] Later, in 2001, Brad Cleveland joined Protomold as CEO and president. [1] [2] [9] [11]
In 2005, Protomold opened up its first UK plant in Telford, England. [12] Two years later, Protomold introduced the Firstcut quick-turn CNC machining service. [13]
In 2009, the company combined its Protomold and Firstcut services under its corporate name, Proto Labs Inc., known colloquially and in official messaging as Protolabs. [3]
In 2009, Protolabs opened a location in Japan to serve Japanese design engineers. [3] In the same year, Firstcut, a service from Protolabs, made available CNC-machined prototype parts made of aluminum, as well as ABS, nylon, and PEEK. [14]
In February 2012, Protolabs completed its initial public offering of common stock. [15] [16]
In 2013, Protolabs reached $150 million in revenue. [17] In 2014, Protolabs acquired the North Carolina-based 3-D printing company, FineLine Prototyping Inc. In fall 2016, Protolabs' 3D printing services moved to a new 77,000 sq. ft. facility in Cary, North Carolina. The company also opened a plant in Plymouth, Minnesota. [18] [19] [20] [21]
In February 2014, Vicki Holt was named CEO. She was hired to help Protolabs become a billion dollar manufacturing company. Holt is expanding Protolabs into the medical equipment markets and the lighting industry. [10]
In November 2017, Protolabs acquired RAPID Manufacturing in Nashua, New Hampshire for an aggregate purchase price of $120 million to expand into sheet metal fabrication capabilities. [22]
During the 2019–2020 coronavirus pandemic, Protolabs began producing face shields, plastic clips, and components for coronavirus test kits for use in Minnesota hospitals. [23] The company also collaborated with the University of Minnesota to produce parts for a low-cost ventilator. [23]
In January 2021, Protolabs announced an agreement to acquire Amsterdam-based manufacturing platform 3D Hubs for $280 million in cash and stock plus incentives. [24]
In March 2021, Holt plans to retire and will be succeeded as CEO by VP and GM of Americas, Robert Bodor, according to a company announcement. [25]
In 2011, Protolabs launched the Cool Idea! Award program. The program awards a total of up to $250,000 each year in services to entrepreneurs with innovative product ideas in the United States and Europe. [26] [27] [28]
Acrylonitrile butadiene styrene (ABS) (chemical formula (C8H8)x·(C4H6)y·(C3H3N)z ) is a common thermoplastic polymer. Its glass transition temperature is approximately 105 °C (221 °F). ABS is amorphous and therefore has no true melting point.
Selective laser sintering (SLS) is an additive manufacturing (AM) technique that uses a laser as the power and heat source to sinter powdered material, aiming the laser automatically at points in space defined by a 3D model, binding the material together to create a solid structure. It is similar to selective laser melting; the two are instantiations of the same concept but differ in technical details. SLS is a relatively new technology that so far has mainly been used for rapid prototyping and for low-volume production of component parts. Production roles are expanding as the commercialization of AM technology improves.
Stereolithography is a form of 3D printing technology used for creating models, prototypes, patterns, and production parts in a layer by layer fashion using photochemical processes by which light causes chemical monomers and oligomers to cross-link together to form polymers. Those polymers then make up the body of a three-dimensional solid. Research in the area had been conducted during the 1970s, but the term was coined by Chuck Hull in 1984 when he applied for a patent on the process, which was granted in 1986. Stereolithography can be used to create prototypes for products in development, medical models, and computer hardware, as well as in many other applications. While stereolithography is fast and can produce almost any design, it can be expensive.
3D printing or additive manufacturing is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, with the material being added together, typically layer by layer.
S. Scott Crump is the inventor of fused deposition modeling (FDM) and co-founder of Stratasys, Ltd. Crump invented and patented FDM technology in 1989 with his wife and Stratasys co-founder Lisa Crump. He is currently the chairman of the board of directors of Stratasys, which produces additive manufacturing machines for direct digital manufacturing ; these machines are popularly called “3D printers.” He took the manufacturing company public in 1994 (Nasdaq:SSYS). He also runs Fortus, RedEye on Demand, and Dimension Printing – business units of Stratasys.
3D Systems Corporation headquartered in Rock Hill, South Carolina, is a company that engineers, manufactures, and sells 3D printers, 3D printing materials, 3D Printed Parts, and application engineering services. The company creates product concept models, precision and functional prototypes, master patterns for tooling, as well as production parts for direct digital manufacturing. It uses proprietary processes to fabricate physical objects using input from computer-aided design and manufacturing software, or 3D scanning and 3D sculpting devices.
Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data. Construction of the part or assembly is usually done using 3D printing or "additive layer manufacturing" technology.
Stratasys, Ltd. is an American-Israeli manufacturer of 3D printers, software, and materials for polymer additive manufacturing as well as 3D-printed parts on-demand. The company is incorporated in Israel. Engineers use Stratasys systems to model complex geometries in a wide range of polymer materials, including: ABS, polyphenylsulfone (PPSF), polycarbonate (PC) and polyetherimide and Nylon 12.
MakerBot Industries, LLC was an American desktop 3D printer manufacturer company headquartered in New York City. It was founded in January 2009 by Bre Pettis, Adam Mayer, and Zach "Hoeken" Smith to build on the early progress of the RepRap Project. It was acquired by Stratasys in June 2013. As of April 2016, MakerBot had sold over 100,000 desktop 3D printers worldwide. Between 2009 and 2019, the company released 7 generations of 3D printers, ending with the METHOD and METHOD X. It was at one point the leader of the desktop market with an important presence in the media, but its market share declined over the late 2010s. MakerBot also founded and operated Thingiverse, the largest online 3D printing community and file repository. In August 2022, the company completed a merger with its long-time competitor Ultimaker. The combined company is known as UltiMaker, but retains the MakerBot name for its Sketch line of education-focused 3D printers.
Selective laser melting (SLM) is one of many proprietary names for a metal additive manufacturing (AM) technology that uses a bed of powder with a source of heat to create metal parts. Also known as direct metal laser sintering (DMLS), the ASTM standard term is powder bed fusion (PBF). PBF is a rapid prototyping, 3D printing, or additive manufacturing technique designed to use a high power-density laser to melt and fuse metallic powders together.
Sculpteo is a French company specialized in 3D printing in the cloud. Sculpteo offers an online 3D printing service, for rapid prototyping and production using technologies such as laser sintering, stereo lithography, Multi Jet Fusion, FDM, Polyjet, DLS, DLP/LCD, SLM/DMLS or Binder Jetting. The company was founded in June 2009 by Eric Carreel, Clement Moreau and Jacques Lewiner. Sculpteo offers online 3D printing services, particularly in Europe and North America The company was acquired in 2019 by the German multinational chemical company BASF.
Mcor Technologies Ltd was engaged in the design, development and manufacture of paper-based 3D printing systems. The company was founded in 2005 and was based in Dunleer, County Louth, Ireland. The company is in liquidation since 2019 and has ceased trading. The assets and IP of Mcor were purchased by CleanGreen3d Limited in October 2019.
Solid Concepts, Inc. is a custom manufacturing company engaged in engineering, manufacturing, production, and prototyping. The company is headquartered in Valencia, California, in the Los Angeles County area, with six other facilities located around the United States. Solid Concepts is an additive manufacturing service provider as well as a major manufacturer of business products, aerospace, unmanned systems, medical equipment and devices, foundry cast patterns, industrial equipment and design, and transportation parts.
Cast urethanes are similar to injection molding. During the process of injection molding, a hard tool is created. The hard tool, made of an A side and a B side, forms a void within and that void is injected with plastics ranging in material property, durability, and consistency. Plastic cups, dishware, and toys are most commonly made using the process of injection molding because they are common consumer items that need to be produced on a mass scale, and injection molding is designed for mass production.
Protolabs Network is an online manufacturing platform that provides businesses on-demand access to a global network of more than 250 manufacturing partners. It is part of Protolabs’ global manufacturing services, offering 3D printing, CNC machining, injection molding and sheet metal fabrication.
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Desktop Metal, Inc. is a public American technology company that designs and markets 3D printing systems. Headquartered in Burlington, Massachusetts, the company has raised $438 million in venture funding since its founding from investors such as Google Ventures, BMW, and Ford Motor Company. Desktop Metal launched its first two products in April 2017: the Studio System, a metal 3D printing system catered to engineers and small production runs, and the Production System, intended for manufacturers and large-scale printing. In November 2019, the company launched two new printer systems: the Shop System for machine shops, and the Fiber industrial-grade composites printer for automated fiber placement. The World Economic Forum named Desktop Metal a Technology Pioneer in 2017.
Star Rapid is a global rapid prototyping, rapid tooling and low-volume manufacturing company located in Zhongshan, Guangdong Province, China. The company was founded in 2005 by Gordon George Styles, a British engineer and U.K. rapid prototyping veteran who now serves as president and CEO. Star Rapid offers a range of advanced manufacturing services including plastic injection molding, CNC machining, metal 3D printing, pressure die casting, vacuum casting and a range of finishing services targeting the consumer, automotive, medical and aerospace industries. The company has a 60,000 ft2 facility and more than 250 global employees.
Markforged is an American public additive manufacturing company that designs, develops, and manufactures The Digital Forge — an industrial platform of 3D printers, software and materials that enables manufacturers to print parts at the point-of-need. The company is headquartered in Waltham, Massachusetts, in the Greater Boston Area. Markforged was founded by Gregory Mark and the chief technology officer (CTO) David Benhaim in 2013. It produced the first 3D printers capable of printing continuous carbon fiber reinforcement and utilizes a cloud architecture.
Fast Radius is a company that provides manufacturing services in four main areas: application discovery, product design and testing, production-grade manufacturing, and global fulfillment. Its on-demand manufacturing capabilities include additive manufacturing, or 3D printing, CNC machining, injection molding, and urethane casting.