Squish (piston engine)

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Squish band Squish band.svg
Squish band
Flathead with squish Side-valve engine v2.png
Flathead with squish

Squish is an effect in internal combustion engines which creates sudden turbulence of the air-fuel mixture as the piston approaches top dead centre (TDC). [1] [2]

Contents

In an engine designed to use the squish effect, at top dead centre the piston crown comes very close (typically less than 1 mm [2] ) to the cylinder head. The gases are suddenly "squished" out within the combustion chamber, creating turbulence which promotes thorough air-fuel mixing, a factor beneficial to efficient combustion. Squish effect may be found in side-valve, OHV and OHC engines, including engines with a Heron cylinder head. Squish effect may be found in any fuel type internal combustion piston engine. Squish piston engines are also found in both two stroke and four stroke engines.

Turbulence in the combustion chamber due to this squish helps with air-fuel mixing, cylinder wall heat transfer, thermal efficiency, and overall engine performance. Heat transfer is aided when the combustion gasses swirl around and heat the cylinder wall, allowing the cooling system to work more efficiently. [3] This efficiency and swirling can also reduce the amount of soot production. [4]

Design Types

Squish piston engines are achieved by modifying an engine's head, block, or the piston crown. Some engine designs include combinations of these different design types. These combinations are used when certain design parameters that attribute the shape and constraints of the combustion chamber.

Modified Head

Modified head squish piston engines utilise a space in the head to make an air pocket for squishing and combustion to occur. Depending on the shape of the pocket and what type of engine, the valve position must be skewed to ensure that both the intake and exhaust valve can fit in the pocket. Modified head squish piston engines can also be made to fit the application on a flathead engine as well as overhead camshaft and two stroke engines.

Modified Block

Modified block squish piston engines utilise a space in the block to create a pocket for squishing and combustion to occur. These squish piston engines are otherwise referred to as flat head engines. [5] These types of engines are not very common anymore because of the inherent issues with insufficient air flow into the engine which directly affects the compression ratio. This design is mostly used in small, low cost applications. [6]

Modified Piston

Modified piston squish piston engines utilise a space in the piston to create an air pocket for squishing and combustion to occur. This is the most common way to create a squish piston engine because it is the smallest and easiest part to manufacture. These pockets can be made by making a recess in the piston crown. This is called a deep bowl piston. [3] Others may use raised areas relative to the piston rings to create a different effect in the combustion chamber. This creates a different type of turbulence that goes down instead of up in the piston itself. To promote turbulence and mixing of the air–fuel mixture, the piston crown must have a recess parallel to the angle that the fuel is injected. It also requires a curve on the outer section of the piston crown. This design directs air from the squish area into the centre of the combustion chamber. This is where the squished air is mixed with the fuel from the injector creating a more evenly mixed air–fuel ratio. However this is only one design for a diesel engine. When looking at engines with more valves and different injector locations there are many different designs that increase the efficiency of the engine. [7] There are also ways to modify the piston and give it intake and exhaust squish areas. This affects how the whole engine runs and the intake and exhaust velocity that in produced.

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The compression ratio is the ratio between the volume of the cylinder and combustion chamber in an internal combustion engine at their maximum and minimum values.

<span class="mw-page-title-main">Two-stroke engine</span> Internal combustion engine type

A two-strokeengine is a type of internal combustion engine that completes a power cycle with two strokes of the piston during one power cycle, this power cycle being completed in one revolution of the crankshaft. A four-stroke engine requires four strokes of the piston to complete a power cycle during two crankshaft revolutions. In a two-stroke engine, the end of the combustion stroke and the beginning of the compression stroke happen simultaneously, with the intake and exhaust functions occurring at the same time.

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  1. Intake: Also known as induction or suction. This stroke of the piston begins at top dead center (T.D.C.) and ends at bottom dead center (B.D.C.). In this stroke the intake valve must be in the open position while the piston pulls an air-fuel mixture into the cylinder by producing a partial vacuum in the cylinder through its downward motion.
  2. Compression: This stroke begins at B.D.C, or just at the end of the suction stroke, and ends at T.D.C. In this stroke the piston compresses the air-fuel mixture in preparation for ignition during the power stroke (below). Both the intake and exhaust valves are closed during this stage.
  3. Combustion: Also known as power or ignition. This is the start of the second revolution of the four stroke cycle. At this point the crankshaft has completed a full 360 degree revolution. While the piston is at T.D.C. the compressed air-fuel mixture is ignited by a spark plug or by heat generated by high compression, forcefully returning the piston to B.D.C. This stroke produces mechanical work from the engine to turn the crankshaft.
  4. Exhaust: Also known as outlet. During the exhaust stroke, the piston, once again, returns from B.D.C. to T.D.C. while the exhaust valve is open. This action expels the spent air-fuel mixture through the exhaust port.

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A combustion chamber is part of an internal combustion engine in which the fuel/air mix is burned. For steam engines, the term has also been used for an extension of the firebox which is used to allow a more complete combustion process.

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Lean-burn refers to the burning of fuel with an excess of air in an internal combustion engine. In lean-burn engines the air–fuel ratio may be as lean as 65:1. The air / fuel ratio needed to stoichiometrically combust gasoline, by contrast, is 14.64:1. The excess of air in a lean-burn engine emits far less hydrocarbons. High air–fuel ratios can also be used to reduce losses caused by other engine power management systems such as throttling losses.

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<span class="mw-page-title-main">Valvetrain</span> Mechanical system in an internal combustion engine

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<span class="mw-page-title-main">IOE engine</span> Type of combustion engines

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The inertial supercharging effect is the increase of volumetric efficiency in the cylinder of an engine.

A Heron cylinder head, or simply Heron head, is a design for the combustion chambers of the cylinder head on an internal combustion piston engine, named for engine designer S.D.Heron. The head is machined flat, with recesses only for inlet and exhaust valves, spark plugs, injectors and so on. The combustion chamber itself is contained within a dished depression in the top of the piston. The Heron head is suitable for petrol and diesel engines, for ohv and ohc valve-gear, and for small and large engine displacement capacities.

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References

  1. "How to Measure Your Cylinder Head Squish Clearance..." Retrieved 16 June 2013.
  2. 1 2 "The Combustion Chamber" Retrieved 16 June 2013.
  3. 1 2 Wu, Horng-Wen; Perng, Shiang-Wuu (May 2002). "LES analysis of turbulent flow and heat transfer in motored engines with various SGS models". International Journal of Heat and Mass Transfer. 45 (11): 2315–2328. doi:10.1016/s0017-9310(01)00325-8.
  4. "Deere & company files patent application for internal combustion engine with high squish piston". Indian Patents News. 2010-09-08. ProQuest   749812113.
  5. Borgnakke, C.; Davis, G. C. (1982-02-01). "The Effect of In-Cylinder Flow Processes (Swirl, Squish and Turbulence Intensity) on Engine Efficiency — Model Predictions". SAE Technical Paper Series. Vol. 1. Warrendale, PA. doi:10.4271/820045.{{cite book}}: CS1 maint: location missing publisher (link)
  6. McKelvie, Steve (2012-07-13). "A Critique of the "Flathead" or Side-Valve Engine Design" . Retrieved 2019-04-30.
  7. Fujimoto, M (July 2002). "Effect of combustion chamber shape on tumble flow, squish-generated flow and burn rate". JSAE Review. 23 (3): 291–296. doi:10.1016/S0389-4304(02)00201-1.

Bibliography