A composition roller is a tool used in letterpress printing to apply ink to a bed of type in a printing press. It consists of a cylinder made of a substance known as "roller composition" or simply "composition", a mixture of hide glue and sugar (in the form of molasses or treacle), with various additives such as glycerin depending on the particular recipe. [1] Early recipes also included gypsum plaster and tar, though these were eventually found unnecessary. [2] [3]
Before its invention, most inking of printing presses was done by manually pounding the type with ink balls, specially treated leather balls stuffed with wool. The difficulty and time involved in making and using ink balls led to various attempts to use cylinders, which could be rolled rather than pounded. Leather rollers (or "skin rollers") were attempted, and were used on the earliest steam-powered cylinder presses, yet these did not work as well as the ink balls, and the stitching seam would appear on the printed type. [4] [5] [2]
Eventually, a substance was found with the right adhesion and elasticity to make suitable cylindrical rollers. Composition for use in inking was developed in England in the 1810s by Robert Harrild and another individual named Forster; they first used it for making ink balls, though they soon turned to making rollers. [2] [3] Bryan Donkin was the first to apply the composition roller to machine press. [4] By 1826, they had begun to be introduced to the United States. [2]
To make a roller, the ingredients are melted together in a double-boiler kettle. [6] The process is timed to avoid candying the molasses. [2] The mixture is cast into molds around a wooden or metal "stock" or core, which after cooling and seasoning is then hooked onto the handle or printing press. [1] [7] [2]
The performance of composition rollers was notoriously subject to their environmental conditions. [6] [1] [3] Composition rollers tend to quickly dry out, shrink, and harden, and as a result are typically stored in sealed cabinets called "roller closets", often with a thin layer ink left on the roller as a form of protection. [6] [2] Glycerin, which has an affinity for moisture, was eventually added to the recipe, yet that in turn could cause trouble in warm humid weather where too much moisture would be absorbed. [7] The mixture itself varied depending on the time of year in which they were made, [1] with winter rollers sometimes melting in summer, and rollers made in the summer becoming brittle in winter. However, composition rollers that hardened or otherwise were unusable could be melted down and recast. [1] [8]
By the turn of the 20th century, composition rollers were mass-manufactured by various companies, using machines that could cast several rollers at once, using a mixture containing more glycerin than molasses. [7] [2]
Ink is a gel, sol, or solution that contains at least one colorant, such as a dye or pigment, and is used to color a surface to produce an image, text, or design. Ink is used for drawing or writing with a pen, brush, reed pen, or quill. Thicker inks, in paste form, are used extensively in letterpress and lithographic printing.
Lithography is a planographic method of printing originally based on the immiscibility of oil and water. The printing is from a stone or a metal plate with a smooth surface. It was invented in 1796 by the German author and actor Alois Senefelder and was initially used mostly for musical scores and maps. Lithography can be used to print text or images onto paper or other suitable material. A lithograph is something printed by lithography, but this term is only used for fine art prints and some other, mostly older, types of printed matter, not for those made by modern commercial lithography.
Printing is a process for mass reproducing text and images using a master form or template. The earliest non-paper products involving printing include cylinder seals and objects such as the Cyrus Cylinder and the Cylinders of Nabonidus. The earliest known form of printing as applied to paper was woodblock printing, which appeared in China before 220 AD for cloth printing. However, it would not be applied to paper until the seventh century. Later developments in printing technology include the movable type invented by Bi Sheng around 1040 AD and the printing press invented by Johannes Gutenberg in the 15th century. The technology of printing played a key role in the development of the Renaissance and the Scientific Revolution and laid the material basis for the modern knowledge-based economy and the spread of learning to the masses.
Laser printing is an electrostatic digital printing process. It produces high-quality text and graphics by repeatedly passing a laser beam back and forth over a negatively charged cylinder called a "drum" to define a differentially charged image. The drum then selectively collects electrically charged powdered ink (toner), and transfers the image to paper, which is then heated to permanently fuse the text, imagery, or both, to the paper. As with digital photocopiers, laser printers employ a xerographic printing process. Laser printing differs from traditional xerography as implemented in analog photocopiers in that in the latter, the image is formed by reflecting light off an existing document onto the exposed drum.
Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper and plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpensive consumer models to expensive professional machines. By 2019, laser printers outsold inkjet printers by nearly a 2:1 ratio, 9.6% vs 5.1% of all computer peripherals.As of 2023, sublimation printers have outsold inkjet printers by nearly a 2:1 ratio, accounting for 9.6% of all computer peripherals, compared to 5.1% for inkjet printers.
Molasses is a viscous substance resulting from refining sugarcane or sugar beets into sugar. Molasses varies in the amount of sugar, method of extraction and age of the plant. Sugarcane molasses is primarily used to sweeten and flavour foods. Molasses is a major constituent of fine commercial brown sugar. It is also one of the primary ingredients used to distill rum.
In printing, type metal refers to the metal alloys used in traditional typefounding and hot metal typesetting. Historically, type metal was an alloy of lead, tin and antimony in different proportions depending on the application, be it individual character mechanical casting for hand setting, mechanical line casting or individual character mechanical typesetting and stereo plate casting. The proportions used are in the range: lead 50‒86%, antimony 11‒30% and tin 3‒20%. Antimony and tin are added to lead for durability while reducing the difference between the coefficients of expansion of the matrix and the alloy. Apart from durability, the general requirements for type-metal are that it should produce a true and sharp cast, and retain correct dimensions and form after cooling down. It should also be easy to cast, at reasonable low melting temperature, iron should not dissolve in the molten metal, and mould and nozzles should stay clean and easy to maintain. Today, Monotype machines can utilize a wide range of different alloys. Mechanical linecasting equipment uses alloys that are close to eutectic.
Flexography is a form of printing process which utilizes a flexible relief plate. It is essentially a modern version of letterpress, evolved with high speed rotary functionality, which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. It is widely used for printing on the non-porous substrates required for various types of food packaging.
Xerography is a dry photocopying technique. Originally called electrophotography, it was renamed xerography—from the Greek: [n] roots ξηρόςxeros, meaning "dry" and -γραφία-graphia, meaning "writing"—to emphasize that unlike reproduction techniques then in use such as cyanotype, the process of xerography used no liquid chemicals.
Brown sugar is a sucrose sugar product with a distinctive brown color due to the presence of molasses. It is by tradition an unrefined or partially refined soft sugar consisting of sugar crystals with some residual molasses content, but is now often produced by the addition of molasses to refined white sugar.
Offset printing is a common printing technique in which the inked image is transferred from a plate to a rubber blanket and then to the printing surface. When used in combination with the lithographic process, which is based on the repulsion of oil and water, the offset technique employs a flat (planographic) image carrier. Ink rollers transfer ink to the image areas of the image carrier, while a water roller applies a water-based film to the non-image areas.
Letterpress printing is a technique of relief printing for producing many copies by repeated direct impression of an inked, raised surface against individual sheets of paper or a continuous roll of paper. A worker composes and locks movable type into the "bed" or "chase" of a press, inks it, and presses paper against it to transfer the ink from the type, which creates an impression on the paper.
A brayer is a hand-tool used historically in printing and printmaking to break up and "rub out" (spread) ink, before it was "beaten" using inking balls or composition rollers. A brayer consists of a short wooden cylinder with a handle fitted to one end; the other, flat end is used to rub the ink.
In printing, a stereotype, stereoplate or simply a stereo, is a solid plate of type metal, cast from a papier-mâché or plaster mould taken from the surface of a forme of type. The mould was known as a flong.
Collotype is a gelatin-based photographic printing process invented by Alphonse Poitevin in 1855 to print images in a wide variety of tones without the need for halftone screens. The majority of collotypes were produced between the 1870s and 1920s. It was the first form of photolithography.
Roller printing, also called cylinder printing or machine printing, on fabrics is a textile printing process patented by Thomas Bell of Scotland in 1783 in an attempt to reduce the cost of the earlier copperplate printing. This method was used in Lancashire fabric mills to produce cotton dress fabrics from the 1790s, most often reproducing small monochrome patterns characterized by striped motifs and tiny dotted patterns called "machine grounds".
The history of sentence spacing is the evolution of sentence spacing conventions from the introduction of movable type in Europe by Johannes Gutenberg to the present day.
An ink ball, inking ball, or dabber was a tool used in printmaking and letterpress printing to apply ink to the plate or type to be printed.
Edward Shickle Cowper (1790–1852) was an English printing engineer, inventor, and academic.
Harrild & Sons Limited is a defunct British manufacturer of printing machinery and supplies. The company was founded in 1809 by Robert Harrild at Norwich Street, London, and closed down in 1949. The company helped to establish the use in London of composition rollers instead of ink balls to ink the printing plates.