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An environmental chamber, also called a climatic chamber or climate chamber, is an enclosure used to test the effects of specified environmental conditions on biological items, industrial products, materials, and electronic devices and components.
Such a chamber can be used:
An environmental test chamber artificially replicates conditions which machinery, materials, devices or components might be exposed to. It is also used to accelerate the effects of exposure to the environment, sometimes at conditions not actually expected.
Chamber testing involves testing and exposing products to various environmental conditions in a controlled setting. Climatic Chamber testing and Thermal Shock testing are part of chamber testing. Climatic Chamber testing is a broad category of ways to simulate climate or excessive ambient conditions exposure for a product or a material under laboratory-controlled yet accelerated conditions. On the other hand, Thermal Shock testing is used to simulate how materials will react when exposed to changes in extreme climatic conditions, such as going from extremely cold to extremely hot conditions in a very short period of time (usually only few seconds).
These conditions may include: [1]
Manufactured samples, specimens, or components are placed inside the chamber and subjected to one or more of these environmental parameters to determine reliability or measure after-effects such as corrosion. In the case of machinery such as internal combustion engines, byproducts such as emissions are monitored.
An environmental chamber can be a small room used both to condition test specimens and to conduct the test. It can be a smaller unit that's used for conditioning test items. Also, some chambers are small enough to be placed onto a universal testing machine or other test apparatus.
Many chambers are set at a certain set of conditions. Others can be programmed to cycle through specified sequences of conditions.
As test requirements may be relatively simple or complex, environmental test chambers vary widely in size, ranging from small units designed for placement on bench tops to large walk-in chambers. Test chambers generally have viewports or video feeds to allow for visual inspection of the sample during the test. Reach-in chambers provide an opening that technicians may use to handle test samples. Chambers providing interior visual lighting must take into account the heat generated and compensate accordingly.
As with the wide variance in size, a number of user control options are available, ranging from simple analog indicators up to more modern digital readouts with LCD displays. Chambers may be computer programmable, and networked or Web-enabled test chambers with built in web servers are also available. [2]
Several standards organizations provide standards and guidance on environmental test chamber construction, temperature control standards, and engineering tolerances.
In telecommunication, the term outside plant has the following meanings:
Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials by chemical or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and preventing corrosion.
Spall are fragments of a material that are broken off a larger solid body. It can be produced by a variety of mechanisms, including as a result of projectile impact, corrosion, weathering, cavitation, or excessive rolling pressure. Spalling and spallation both describe the process of surface failure in which spall is shed.
Hydrogen embrittlement (HE), also known as hydrogen-assisted cracking or hydrogen-induced cracking (HIC), is a reduction in the ductility of a metal due to absorbed hydrogen. Hydrogen atoms are small and can permeate solid metals. Once absorbed, hydrogen lowers the stress required for cracks in the metal to initiate and propagate, resulting in embrittlement. Hydrogen embrittlement occurs most notably in steels, as well as in iron, nickel, titanium, cobalt, and their alloys. Copper, aluminium, and stainless steels are less susceptible to hydrogen embrittlement.
Thermal shock is a phenomenon characterized by a rapid change in temperature that results in a transient mechanical load on an object. The load is caused by the differential expansion of different parts of the object due to the temperature change. This differential expansion can be understood in terms of strain, rather than stress. When the strain exceeds the tensile strength of the material, it can cause cracks to form and eventually lead to structural failure.
Environmental stress screening (ESS) refers to the process of exposing a newly manufactured or repaired product or component to stresses such as thermal cycling and vibration in order to force latent defects to manifest themselves by permanent or catastrophic failure during the screening process. The surviving population, upon completion of screening, can be assumed to have a higher reliability than a similar unscreened population.
Accelerated aging is testing that uses aggravated conditions of heat, humidity, oxygen, sunlight, vibration, etc. to speed up the normal aging processes of items. It is used to help determine the long-term effects of expected levels of stress within a shorter time, usually in a laboratory by controlled standard test methods. It is used to estimate the useful lifespan of a product or its shelf life when actual lifespan data is unavailable. This occurs with products that have not existed long enough to have gone through their useful lifespan: for example, a new type of car engine or a new polymer for replacement joints.
MIL-STD-810, U.S. Department of Defense Test Method Standard, Environmental Engineering Considerations and Laboratory Tests, is a United States Military Standard that emphasizes tailoring an equipment's environmental design and test limits to the conditions that it will experience throughout its service life, and establishing chamber test methods that replicate the effects of environments on the equipment rather than imitating the environments themselves. Although prepared specifically for U.S. military applications, the standard is often applied for commercial products as well.
Underfloor heating and cooling is a form of central heating and cooling that achieves indoor climate control for thermal comfort using hydronic or electrical heating elements embedded in a floor. Heating is achieved by conduction, radiation and convection. Use of underfloor heating dates back to the Neoglacial and Neolithic periods.
The salt spray test is a standardized and popular corrosion test method, used to check corrosion resistance of materials and surface coatings. Usually, the materials to be tested are metallic and finished with a surface coating which is intended to provide a degree of corrosion protection to the underlying metal.
The U.S. Army Research Institute of Environmental Medicine (USARIEM) is the U.S Army’s main institution and facility for military environmental medicine and exercise physiology research. It is located at Natick, Massachusetts, within the U.S. Army Soldier Systems Center (SSC) installation, but is a subordinate lab of the U.S. Army Medical Research and Materiel Command (USAMRMC), headquartered at Fort Detrick, Maryland, USA.
A highly accelerated life test (HALT) is a stress testing methodology for enhancing product reliability in which prototypes are stressed to a much higher degree than expected from actual use in order to identify weaknesses in the design or manufacture of the product. Manufacturing and research and development organizations in the electronics, computer, medical, and military industries use HALT to improve product reliability.
Accelerated photo-ageing of polymers in SEPAP units is the controlled polymer degradation and polymer coating degradation under lab or natural conditions.
Reliability of a semiconductor device is the ability of the device to perform its intended function during the life of the device in the field.
Mixed flowing gas (MFG) is a type of laboratory environmental testing for products, particularly electronics, to evaluate resistance to corrosion due to gases in the atmosphere. Mixed Flowing Gas (MFG) test is a laboratory test in which the temperature (°C), relative humidity (%RH), concentration of gaseous pollutants (in parts per billion, ppb or parts per million ppm level), and other critical variables (such as volume exchange rate and airflow rate) are carefully defined, monitored and controlled. The purpose of this test is to simulate corrosion phenomenon due to atmospheric exposure. The electronic product is exposed to gases such as chlorine, hydrogen sulfide, nitrogen dioxide, and sulfur dioxide at levels in the parts per billion range, in a controlled environmental chamber. Test samples that have been exposed to MFG testing have ranged from bare metal surfaces, to electrical connectors, and to complete assemblies. In regards to noble metal plated connector applications, MFG testing has been widely accepted as a qualification test method to evaluate the performance of these connectors.
An operating temperature is the allowable temperature range of the local ambient environment at which an electrical or mechanical device operates. The device will operate effectively within a specified temperature range which varies based on the device function and application context, and ranges from the minimum operating temperature to the maximum operating temperature. Outside this range of safe operating temperatures the device may fail.
Package testing or packaging testing involves the measurement of a characteristic or property involved with packaging. This includes packaging materials, packaging components, primary packages, shipping containers, and unit loads, as well as the associated processes.
Electronic components have a wide range of failure modes. These can be classified in various ways, such as by time or cause. Failures can be caused by excess temperature, excess current or voltage, ionizing radiation, mechanical shock, stress or impact, and many other causes. In semiconductor devices, problems in the device package may cause failures due to contamination, mechanical stress of the device, or open or short circuits.
IEC 60068 is an international standard for the environmental testing of electrotechnical products that is published by the International Electrotechnical Commission (IEC).
Cyclic Corrosion Testing (CCT) has evolved in recent years, largely within the automotive industry, as a way of accelerating real-world corrosion failures, under laboratory controlled conditions. As the name implies, the test comprises different climates which are cycled automatically so the samples under test undergo the same sort of changing environment that would be encountered in the natural world. The intention being to bring about the type of failure that might occur naturally, but more quickly i.e. accelerated. By doing this manufacturers and suppliers can predict, more accurately, the service life expectancy of their products.