Polymateria

Last updated

Polymateria
Company type Private limited company
Industry Plastics engineering
Founded2015
FoundersJonathan Sieff, Lee Davy-Martin
HeadquartersI-HUB, Imperial College London, ,
UK
Area served
Worldwide
Key people
Niall Dunne (CEO), Christopher Wallis (VP, Innovations), Marc Bolland (Chairman)
Products Biodegradable plastic masterbatch
BrandsLyfecycle
Number of employees
59 (2023) [1]
Website https://www.polymateria.com/

Polymateria Ltd is a British technology company developing biodegradable plastic alternatives. In 2020, the privately owned company was the first to achieve certified biodegradation of the most commonly-littered forms of plastic packaging in real-world conditions, in less than a year without creating microplastics.

Contents

History

Translation & Innovation Hub of Imperial College London, location of the company's headquarters Translation & Innovation Hub, White City North Campus.jpg
Translation & Innovation Hub of Imperial College London, location of the company's headquarters

Polymateria was founded in 2015 at Imperial College London by Jonathan Sieff and Lee Davy-Martin. [2] Between 2016 and 2017, it was based at the Imperial White City Incubator, [3] and since 2017 has been headquartered at the nearby Translation & Innovation Hub (I-HUB). [4] In January 2018, Niall Dunne became CEO, [5] and in March 2018 the company brought its first product to market. [3]

The Prince of Wales at the Polymateria labs in 2019, being shown a cup made of the company's material by Christopher Wallis (right) The Prince of Wales visiting the Polymateria labs at the Imperial i-Hub.jpg
The Prince of Wales at the Polymateria labs in 2019, being shown a cup made of the company's material by Christopher Wallis (right)

Prince Charles visited the Polymateria laboratories in March 2019. [6] In October 2019, Polymateria announced a partnership with specialty chemical company Clariant to bring its new Biotransformation technology to the Southeast Asian market. [7] A subsequent partnership agreement between Polymateria, Clariant and the Indian Ministry of Chemicals and Fertilizers announced in January 2020 aims to bring Biotransformation to India. [8]

In July 2020, the impact investing platform Planet First Partners (PFP) invested £15 million in Polymateria. Alongside the investment, several people joined the Polymateria board, including PFP head Frédéric de Mévius and former Marks & Spencer CEO Marc Bolland as chairman. [9] [10] [11] The same month, it was reported that Puma would be the first company to use Polymateria's technology in the 160 million plastic bags it used each year, starting September 2020 in Southeast Asian markets, and in Britain in 2021. [12] The family of Hong Kong billionaire Silas Chou, whose daughter Veronica Chou was said to be pushing for more sustainability in the fashion industry, invested in Polymateria in 2020. [13] Two years after Polymateria CEO Niall Dunne announced his company's intention to become the "Tesla of plastics", [14] [Note 1] in November 2020, former Tesla executive Steven Altmann-Richer joined Polymateria as head of public affairs and regulatory strategy. [15] Also in November 2020, the company hinted that its product was already being tested in commercial food packaging in the UK, Spain, Portugal, Taiwan and Kenya, although it did not reveal which brands or products were involved. [16]

In February 2021, clothing company Pour les Femmes announced that it would be using Polymateria's biodegradable plastic in its packaging. [17] Electric racing series Extreme E revealed in March 2021 its partnership with Polymateria, which will supply cups and food packaging for the event, and later collect these for recycling. [18] In April 2021, FiberVisions and Avgol, two companies owned by Thai Indorama Ventures, partnered with Polymateria, [19] planning to apply the technology to their nonwoven fabrics, which are used for products like face masks and diapers. [20] [21] The company signed a deal in September 2021 with Taiwanese Formosa Plastics Corp, potentially worth US$100 million in license fees. [22] [23] By then, Polymateria's plastics were also used in some of the packaging of Taiwanese 7-Eleven stores. [23] [24] [21]

The technology was demonstrated during the 2022 Chicago Marathon, on sugarcane-based recovery bags for the runners. [25]

Since 2023, their technology has been branded as "Lyfecycle", [26] and in that same year was applied to plastic bags from Indian fashion brand Doodlage. [27] In April 2023, Polymateria partnered with Toppan Specialty Films, an Indian plastic manufacturer based in the Punjab region. [28] In May 2023, the company received another £20 million investment, [29] while also signing a deal with a subsidiary of Lotte Chemical to develop products in Malaysia. [30] After the £20 million investment, CEO Dunne announced expansion plans for the company, and also hinted that turnover was in the lower millions, and that the company had experienced growth of 300% between 2021 and 2022. [1]

By January 2024 the company had introduced a biodegradeable baler twine which was produced by a Portuguese firm. [31]

Biodegradable plastics

Biotransformation technology

The company has developed a technology called Biotransformation, which involves adding a masterbatch to plastics during production to aid their decomposition. [32] The technology is applicable to polyolefins, which include the most commonly littered types of plastics: polyethylene (e.g. plastic bags, packaging) and polypropylene (e.g. plastic cups, bottle caps). [16] [Note 2] Although these plastics can still be recycled, they will also decompose into a waxy substance in less than a year, provided they are exposed to environmental conditions such as sunlight, air and water. [34] Ecotoxicity tests have shown that this intermediary wax is "non-harmful for contact with soil, plants and the aquatic environment". [16] Bacteria and fungi will then digest the wax and break it down into carbon dioxide and water. [34] It does not leave behind microplastics, [16] a common problem of previous biodegradable products. [35] According to Polymateria, this is achieved because the additives do not just break down the amorphous, but also the crystalline regions of the polymer. The resulting substance thus has a molecular weight of only around 6001000 daltons, compared to existing technologies which were unable to get below 5000 daltons. At these lower levels, the polymer is broken down enough to become a waxy substance biologically available to microbes. [36] Under sub-optimal conditions, degradation might take slightly longer, with an experimental flowerpot taking up to two years to dissolve if "tossed in a ditch". [37]

The company claims that the onset of biodegradation can be precisely time-controlled, so plastics won't deteriorate before recycling can happen. [38] CEO Dunne said it was looking to apply "terms consumers understand" to the new packaging, such as "recycle-by dates or where recycling isn’t an option dispose-by dates". [35]

Production of the additive in form of a masterbatch was done at a factory in Clermont-Ferrand in 2020, but the company was in talks for a larger facility in India. The technology is expected to increase the cost of packaging by 10 to 15 percent. [16]

A study of Polymateria's plastic biodegradation performance was published in Polymers in July 2021. [39]

BSI standard

In 2020, a new British standard for biodegradability named PAS 9017 [40] was adopted by the BSI Group. Polymateria had sponsored the standard, which was reviewed by the Waste & Resources Action Programme (WRAP), the Department for Environment, Food and Rural Affairs and the Department for Business, Energy and Industrial Strategy. Polymateria's product became the first to reach the new benchmark. [41] Ecologist Dannielle Green of Anglia Ruskin University, who was involved in validating the standard, called it a "step in the right direction" and praised the "interdisciplinary collaborative approach" taken by the BSI. [16]

Criticism and rebuttal

The BSI standard was criticised on 22 October 2020 in an open letter by a group of 40 organizations, including Tesco, Aldi and the Environmental Services Association. The letter called upon the UK government to "follow the lead" of the European Union in banning oxo-degradable plastics, warning of the dangers of "microplastics [...] entering the food chain" and claiming that "degradable plastic alternatives will disrupt [Britain]'s recycling facilities". [42] WRAP, a registered charity that was on the steering committee for the standard, responded to inquiries by declaring that its involvement should not be mistaken as an endorsement of the standard. However, WRAP maintained that littering was a "real issue" and that it would continue to encourage "developments in plastics technologies which have no negative impact on the ability for plastic to be effectively recycled and have no negative impacts to the natural environment". [43] After a "small but significant anomaly" was found in the BSI consultation process, WRAP said in December 2020 that the committee was due to meet in January the next year to discuss details of the testing process for microplastics. [44] However, Polymateria's Biotransformation technology does not involve the oxo-degradable plastics criticised by the open letter, [Note 3] which are often confused with biodegradable plastics. [46] It also does not produce microplastics (as required by the PAS 9017 standard), and the company insists its chemical additive has "no adverse impact on recycling streams". [16]

Environmental organizations that have criticized the BSI standard have included the WWF and Keep Britain Tidy, which voiced concerns that degradable plastics would increase littering. [47] Polymateria CEO Dunne countered by declaring that the main problem were exports to non-EU countries where the plastic waste was "not being recycled and is winding up in unmanaged waste systems." [34] [Note 4] The BSI has responded by calling littering "illegal" and a "complex behavioural issue", voicing doubts that any standard would be able to "control how a member of the public acts". [45] The "recycle-by" date stamped on Polymateria's plastics is also meant to encourage consumers to recycle the product, instead of throwing it away. [41] [16]

See also

Notes

  1. In May 2023 CEO Dunne stated that this had been misreported, and he had never made that claim. However, by then he had embraced it, saying "Winners do what Tesla did". [1]
  2. "Commonly littered" in this context refers to plastic waste that accumulates in the environment, especially in aquatic environments as found by a meta-study published in Marine Pollution Bulletin. [33] :98
  3. The FAQ for the BSI standard explicitly states that it does not deal with oxo-degradeable plastics. [45] Polymateria's CEO Dunne has also lauded the EU ban on oxo-degradable plastics. [36]
  4. For more on the issue, see Plastic pollution#Major plastic waste generator and polluter countries and Global waste trade#Plastic waste.

Related Research Articles

<span class="mw-page-title-main">Biodegradation</span> Decomposition by living organisms

Biodegradation is the breakdown of organic matter by microorganisms, such as bacteria and fungi. It is generally assumed to be a natural process, which differentiates it from composting. Composting is a human-driven process in which biodegradation occurs under a specific set of circumstances.

<span class="mw-page-title-main">Glitter</span> Shiny and small reflective particles

Glitter is an assortment of flat, small, reflective particles that are precision cut and come in a variety of shapes, sizes, and colors. Glitter particles reflect light at different angles, causing the surface to sparkle or shimmer. Glitter is similar to confetti, sparkles and sequins, but somewhat smaller.

<span class="mw-page-title-main">Plastic shopping bag</span> Type of shopping bag

Plastic shopping bags, carrier bags, or plastic grocery bags are a type of plastic bag used as shopping bags and made from various kinds of plastic. In use by consumers worldwide since the 1960s, these bags are sometimes called single-use bags, referring to carrying items from a store to a home. However, it is rare for bags to be worn out after single use and in the past some retailers incentivised customers to reuse 'single use' bags by offering loyalty points to those doing so. Even after they are no longer used for shopping, reuse of these bags for storage or trash is common, and modern plastic shopping bags are increasingly recyclable or compostable - at the Co-op for example. In recent decades, numerous countries have introduced legislation restricting the provision of plastic bags, in a bid to reduce littering and plastic pollution.

<span class="mw-page-title-main">Bin bag</span> Disposable bag used to contain solid waste material

A bin bag, rubbish bag, garbage bag, bin liner, trash bag or refuse sack is a disposable bag used to contain solid waste. Many bags are useful to line the insides of waste containers to prevent the insides of the receptacle from becoming coated in waste material. Most bags today are made out of plastic, and are typically black, white, or green in color.

<span class="mw-page-title-main">Plastic recycling</span> Processes which convert waste plastic into new items

Plastic recycling is the processing of plastic waste into other products. Recycling can reduce dependence on landfill, conserve resources and protect the environment from plastic pollution and greenhouse gas emissions. Recycling rates lag those of other recoverable materials, such as aluminium, glass and paper. From the start of production through to 2015, the world produced some 6.3 billion tonnes of plastic waste, only 9% of which has been recycled, and only ~1% has been recycled more than once. Of the remaining waste, 12% was incinerated and 79% either sent to landfill or lost into the environment as pollution.

<span class="mw-page-title-main">Bioplastic</span> Plastics derived from renewable biomass sources

Bioplastics are plastic materials produced from renewable biomass sources, such as vegetable fats and oils, corn starch, straw, woodchips, sawdust, recycled food waste, etc. Some bioplastics are obtained by processing directly from natural biopolymers including polysaccharides and proteins, while others are chemically synthesised from sugar derivatives and lipids from either plants or animals, or biologically generated by fermentation of sugars or lipids. In contrast, common plastics, such as fossil-fuel plastics are derived from petroleum or natural gas.

Manuel Rendon is an inventor and engineer who created a U.S. patented formulation for the dynamic disintegration of plastics, the upcycling process for unsorted waste stream and a bio-based copolymer with programmable water solubility. On December 10, 2020, Nestle announced its investment in the company behind this technology.

Polyethylene or polythene film biodegrades naturally, albeit over a long period of time. Methods are available to make it more degradable under certain conditions of sunlight, moisture, oxygen, and composting and enhancement of biodegradation by reducing the hydrophobic polymer and increasing hydrophilic properties.

<span class="mw-page-title-main">Biodegradable plastic</span> Plastics that can be decomposed by the action of living organisms

Biodegradable plastics are plastics that can be decomposed by the action of living organisms, usually microbes, into water, carbon dioxide, and biomass. Biodegradable plastics are commonly produced with renewable raw materials, micro-organisms, petrochemicals, or combinations of all three.

<span class="mw-page-title-main">Plasticulture</span> Use of plastic materials in agriculture

Plasticulture is the practice of using plastic materials in agricultural applications. The plastic materials themselves are often and broadly referred to as "ag plastics". Plasticulture ag plastics include soil fumigation film, irrigation drip tape/tubing, plastic plant packaging cord, nursery pots and bales, but the term is most often used to describe all kinds of plastic plant/soil coverings. Such coverings range from plastic mulch film, row coverings, high and low tunnels (polytunnels), to plastic greenhouses.

<span class="mw-page-title-main">Plastic bottle</span> Narrow-necked container

A plastic bottle is a bottle constructed from high-density or low density plastic. Plastic bottles are typically used to store liquids such as water, soft drinks, motor oil, cooking oil, medicine, shampoo, milk, ink, etc. They come in a range of sizes, from very small bottles to large carboys. Consumer blow molded containers often have integral handles or are shaped to facilitate grasping.

<span class="mw-page-title-main">Sustainable packaging</span> Packaging which results in improved sustainability

Sustainable packaging is the development and use of packaging which results in improved sustainability. This involves increased use of life cycle inventory (LCI) and life cycle assessment (LCA) to help guide the use of packaging which reduces the environmental impact and ecological footprint. It includes a look at the whole of the supply chain: from basic function, to marketing, and then through to end of life (LCA) and rebirth. Additionally, an eco-cost to value ratio can be useful The goals are to improve the long term viability and quality of life for humans and the longevity of natural ecosystems. Sustainable packaging must meet the functional and economic needs of the present without compromising the ability of future generations to meet their own needs. Sustainability is not necessarily an end state but is a continuing process of improvement.

'''OXO-degradable''' is a term used by the EU and others which has caused confusion. The specific definitions are found in CEN Technical report CEN/TR 15351 "Oxo-degradation" is degradation identified as resulting from oxidative cleavage of macromolecules". This describes ordinary plastics which abiotically degrade by oxidation in the open environment and create microplastics, but do not become biodegradable except over a very long period of time.

<span class="mw-page-title-main">Biodegradable bag</span> Bag capable of being decomposed

Biodegradable bags are bags that are capable of being decomposed by bacteria or other living organisms.

<span class="mw-page-title-main">Plastic</span> Material of a wide range of synthetic or semi-synthetic organic solids

Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be molded, extruded or pressed into solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to their widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from fossil fuel-based chemicals like natural gas or petroleum; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives.

<span class="mw-page-title-main">Microplastics</span> Extremely small fragments of plastic

Microplastics are fragments of any type of plastic less than 5 mm (0.20 in) in length, according to the U.S. National Oceanic and Atmospheric Administration (NOAA) and the European Chemicals Agency. They cause pollution by entering natural ecosystems from a variety of sources, including cosmetics, clothing, food packaging, and industrial processes.

<span class="mw-page-title-main">Plastic pollution</span> Accumulation of plastic in natural ecosystems

Plastic pollution is the accumulation of plastic objects and particles in the Earth's environment that adversely affects humans, wildlife and their habitat. Plastics that act as pollutants are categorized by size into micro-, meso-, or macro debris. Plastics are inexpensive and durable, making them very adaptable for different uses; as a result, manufacturers choose to use plastic over other materials. However, the chemical structure of most plastics renders them resistant to many natural processes of degradation and as a result they are slow to degrade. Together, these two factors allow large volumes of plastic to enter the environment as mismanaged waste which persists in the ecosystem and travels throughout food webs.

<span class="mw-page-title-main">Niall Dunne</span> Irish businessman

Niall Dunne is the Chief Executive Officer of Polymateria, a British business developing a new standard in biodegradable and compostable plastics to combat plastic pollution. Upon his appointment, Niall announced his ambition to “redesign the rules of an entire industry” and become the "Tesla" of plastics.

Plastic roads are paved roadways that are made partially or entirely from plastic or plastic composites, which is used to replace standard asphalt materials. Most plastic roads make use of plastic waste a portion the asphalt. It is currently unknown how these aggregates will perform in the mid- to long-term, or what effect their degradation might have on surrounding ecosystems.

<span class="mw-page-title-main">Packaging waste</span> Post-use container and packing refuse

Packaging waste, the part of the waste that consists of packaging and packaging material, is a major part of the total global waste, and the major part of the packaging waste consists of single-use plastic food packaging, a hallmark of throwaway culture. Notable examples for which the need for regulation was recognized early, are "containers of liquids for human consumption", i.e. plastic bottles and the like. In Europe, the Germans top the list of packaging waste producers with more than 220 kilos of packaging per capita.

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