Power brakes

Last updated

Power brakes consist of a system of hydraulics used to slow down or stop a motor vehicle. It uses a combination of mechanical components and vacuum assistance to multiply the pressure applied to the brake pedal by the driver into enough force to actuate the brakes and stop the vehicle. By contrast, manual brakes rely solely on the pressure the driver applies to the brake pedal.

Contents

A power braking system consists of several distinct components, including the vacuum booster, master cylinder, brake fluid reservoir and lines, and calipers (or drums). Power brakes have been around in some form since the 1920s, and since the late 20th century all cars sold in North America have been equipped with power brakes.

Components

Vacuum booster

A cutaway view of the inside of the vacuum booster assembly Servofreno seccionado.jpg
A cutaway view of the inside of the vacuum booster assembly

The vacuum booster was invented in 1927 in order to provide a shorter stopping distance. Vacuum boosters provide brake assist for the driver by multiplying the force out of the booster creating more than the force that was used to push on the brake pedal. The booster works by pulling the air out of the booster chamber with a pump or other vacuum source (typically the engine's intake manifold [1] ), creating a low-pressure system inside. When the driver steps on the brake pedal, the input rod on the booster is pushed in which lets atmospheric pressure into the booster. This, in turn, pushes the diaphragm toward the master cylinder.

Master cylinder

An animation of how the master cylinder works along with how the force is transferred to the brake calipers Hydraulic disc brake diagram.gif
An animation of how the master cylinder works along with how the force is transferred to the brake calipers

The master cylinder is located behind the driver’s side dashboard mounted on the vacuum booster. The pressure inside of the master cylinder is created by a primary and secondary piston. These are pushed by the output rod of the vacuum booster to compress fluid within its primary and secondary chambers (hydraulic pressure). The hydraulic pressure is translated through the brake lines to the brake calipers. When the brake fluid is pushed through the brake lines, the master cylinder chambers are replenished by the reservoir (attached to the top of the master cylinder).

Brake calipers

Often used in disc brakes, the brake calipers consists of one to two hollow aluminum or chrome-plated steel pistons (caliper pistons). Brake calipers are one of the most important parts of a vehicle and are essential for your vehicle's ability to stop. The job of the caliper is to slow the vehicle's wheels using the friction they create against metal discs (rotors). They work by taking the pressure given by the master cylinder to force the pistons against the rotor. The development and use of disc-type brakes began in England in the 1890s. The first caliper-type automobile disc brake was patented by Frederick William Lanchester in his Birmingham factory in 1902. In a disc-braking system the rotors are attached to the car's wheels and spin together.

Drum brakes

The inside of a drum brake with the drum removed to show the internal mechanisms Drum brake testrender.jpg
The inside of a drum brake with the drum removed to show the internal mechanisms

Another type of power brake installed in automobiles is called the drum brake. This type of brake, in general, will create some friction that will slow down the wheel. In this type of brake there is a brake cylinder that connects master cylinder to the drum brake via brake lines that transfer pressure from the master cylinder. When the driver pushes the brake pedal with his/her foot, the pistons inside the cylinder will activate. The activation of this piston will allow two brake shoes located within the drum of the brake to expand, thus generating friction to slow down and stop the wheel. Usually, this brake is located in the rear wheels of the vehicle, while the disc brake is located at the front of the vehicle. A car may also have only drum brakes or disc brakes both front and rear.

Operation


The driver initiates the braking process by depressing the brake pedal, springing a series of mechanical linkages into motion. The pressure exerted by the driver on the pedal is multiplied by the vacuum booster, which uses engine vacuum to pull the booster's rod and diaphragm forward toward the master cylinder. The forward travel of the rod causes the piston in the master cylinder to compress; this action pushes the brake fluid through the brake lines, which lead to the calipers. There, the fluid compresses the caliper pistons, which causes the brake pads to move inboard and contact the rotors. The resulting friction slows the vehicle.

This process is largely the same as a manual braking system; the primary difference is the addition of the vacuum booster.

Related Research Articles

<span class="mw-page-title-main">Disc brake</span> Mechanism using friction to resist rotation of a circular plate

A disc brake is a type of brake that uses the calipers to squeeze pairs of pads against a disc or a "rotor" to create friction. This action slows the rotation of a shaft, such as a vehicle axle, either to reduce its rotational speed or to hold it stationary. The energy of motion is converted into waste heat which must be dispersed.

<span class="mw-page-title-main">Drum brake</span> Type of vehicle brake

A drum brake is a brake that uses friction caused by a set of shoes or pads that press outward against a rotating cylinder-shaped part called a brake drum.

<span class="mw-page-title-main">Brake</span> Mechanical device that inhibits motion

A brake is a mechanical device that inhibits motion by absorbing energy from a moving system. It is used for slowing or stopping a moving vehicle, wheel, axle, or to prevent its motion, most often accomplished by means of friction.

<span class="mw-page-title-main">Bicycle brake</span> Braking device for bicycles

A bicycle brake reduces the speed of a bicycle or prevents it from moving. The three main types are: rim brakes, disc brakes, and drum brakes.

<span class="mw-page-title-main">Vacuum brake</span> Train braking system

The vacuum brake is a braking system employed on trains and introduced in the mid-1860s. A variant, the automatic vacuum brake system, became almost universal in British train equipment and in countries influenced by British practice. Vacuum brakes also enjoyed a brief period of adoption in the United States, primarily on narrow-gauge railroads. Their limitations caused them to be progressively superseded by compressed air systems starting in the United Kingdom from the 1970s onward. The vacuum brake system is now obsolete; it is not in large-scale usage anywhere in the world, other than in South Africa, largely supplanted by air brakes.

<span class="mw-page-title-main">Freewheel</span> Mechanism which disconnects a driveshaft from a faster-rotating driven shaft

In mechanical or automotive engineering, a freewheel or overrunning clutch is a device in a transmission that disengages the driveshaft from the driven shaft when the driven shaft rotates faster than the driveshaft. An overdrive is sometimes mistakenly called a freewheel, but is otherwise unrelated.

Engine braking occurs when the retarding forces within an engine are used to slow down a motor vehicle, as opposed to using additional external braking mechanisms such as friction brakes or magnetic brakes.

Vehicle braking system fade, or brake fade, is the reduction in stopping power that can occur after repeated or sustained application of the brakes, especially in high load or high speed conditions. Brake fade can be a factor in any vehicle that utilizes a friction braking system including automobiles, trucks, motorcycles, airplanes, and bicycles.

<span class="mw-page-title-main">Master cylinder</span>

In automotive engineering, the master cylinder is a control device that converts force into hydraulic pressure. This device controls slave cylinders located at the other end of the hydraulic brake system.

<span class="mw-page-title-main">Brake bleeding</span> Procedure performed on hydraulic brake systems

Brake bleeding is the procedure performed on hydraulic brake systems whereby the brake lines are purged of any air bubbles. This is necessary because, while the brake fluid is an incompressible liquid, air bubbles are compressible gas and their presence in the brake system greatly reduces the hydraulic pressure that can be developed within the system. The same methods used for bleeding are also used for brake flushing or purging, where the old fluid is replaced with new fluid, which is necessary maintenance.

<span class="mw-page-title-main">Hydraulic brake</span> Arrangement of braking mechanism

A hydraulic brake is an arrangement of braking mechanism which uses brake fluid, typically containing glycol ethers or diethylene glycol, to transfer pressure from the controlling mechanism to the braking mechanism.

<span class="mw-page-title-main">Parking brake</span> Secondary automotive braking system

In road vehicles, the parking brake, also known as a handbrake or emergency brake (e-brake), is a mechanism used to keep the vehicle securely motionless when parked. Parking brakes often consist of a pulling mechanism attached to a cable which is connected to two wheel brakes. In most vehicles, the parking brake operates only on the rear wheels, which have reduced traction while braking. The mechanism may be a hand-operated lever, a straight pull handle located near the steering column or a foot-operated pedal located with the other pedals.

<span class="mw-page-title-main">Retarder (mechanical engineering)</span>

A retarder is a device used to augment or replace some of the functions of primary friction-based braking systems, usually on heavy vehicles. Retarders serve to slow vehicles, or maintain a steady speed while traveling down a hill, and help prevent the vehicle from "running away" by accelerating down the hill. They are not usually capable of bringing vehicles to a standstill, as their effectiveness diminishes as vehicle speed lowers. They are usually used as an additional "assistance" to slow vehicles, with the final braking done by a conventional friction braking system. As the friction brake will be used less, particularly at higher speeds, their service life is increased, and since in those vehicles the brakes are air-actuated helps to conserve air pressure too.

Brake pads are a component of disc brakes used in automotive and other applications. Brake pads are composed of steel backing plates with friction material bound to the surface that faces the disc brake rotors.

<span class="mw-page-title-main">Air brake (road vehicle)</span>

An air brake or, more formally, a compressed-air-brake system, is a type of friction brake for vehicles in which compressed air pressing on a piston is used to apply the pressure to the brake pad or brake shoe needed to stop the vehicle. Air brakes are used in large heavy vehicles, particularly those having multiple trailers which must be linked into the brake system, such as trucks, buses, trailers, and semi-trailers, in addition to their use in railroad trains. George Westinghouse first developed air brakes for use in railway service. He patented a safer air brake on March 5, 1872. Westinghouse made numerous alterations to improve his air pressured brake invention, which led to various forms of the automatic brake. In the early 20th century, after its advantages were proven in railway use, it was adopted by manufacturers of trucks and heavy road vehicles.

In the automotive industry, brake-by-wire technology is the ability to control brakes through electrical means. It can be designed to supplement ordinary service brakes or it can be a standalone brake system.

<span class="mw-page-title-main">Vacuum servo</span> Car part

A vacuum servo is a component used on motor vehicles in their braking system, to provide assistance to the driver by decreasing the braking effort. In the US it is commonly called a brake booster.

A Brake wear indicator is used to warn the user and/or owner of a vehicle that the brake pad is in need of replacement. The main area of use for this is on motor vehicles with more than three wheels. However brake wear indicators are also useful for brake pads in industrial applications, including wind turbines and cranes.

<span class="mw-page-title-main">Motorcycle braking systems</span>

Motorcycle braking systems have varied throughout time, as motorcycles evolved from bicycles with an engine attached, to the 220 mph (350 km/h) prototype motorcycles seen racing in MotoGP. Most systems work by converting kinetic energy into thermal energy (heat) by friction. On motorcycles, approximately 70% of the braking effort is performed by the front brake. This however can vary for individual motorcycles; longer-wheelbase types having more weight biased rearward, such as cruisers and tourers, can have a`greater effort applied by the rear brake. In contrast, sports bikes with a shorter wheelbase and more vertical fork geometry can tolerate higher front braking loads. For these reasons, motorcycles tend to have a vastly more powerful front brake compared to the rear.

References

  1. Schultz, Morton J.: tutorial: "Lifting the Lid on Power Brakes," February 1964, Popular Mechanics, retrieved January 31, 2021