Japan black (also called black japan and bicycle paint [1] ) is a lacquer or varnish suitable for many substrates but known especially for its use on iron and steel. It can also be called japan lacquer and Brunswick black. Its name comes from the association between the finish and Japanese products in the West. [2] Used as a verb, japan means "to finish in japan black". Thus japanning and japanned are terms describing the process and its products.
Its high bitumen content provides a protective finish that is durable and dries quickly. This allowed japan black to be used extensively in the production of automobiles in the early 20th century in the United States.
Japan black consists mostly of an asphaltic base dissolved in naphtha or turpentine, sometimes with other varnish ingredients, such as linseed oil. It is applied directly to metal parts, and then baked at about 200°C (400°F) for up to an hour. [3]
Japan black's popularity was due in part to its durability as an automotive finish. However, it was the ability of japan black to dry quickly that made it a favorite of early mass-produced automobiles such as Henry Ford's Model T.
While other colors were available for automotive finishes, early colored variants of automotive lacquers could take up to 14 days to cure, whereas japan black would cure in 48 hours or less. Thus variously colored pre-1925 car bodies were usually consigned to special orders, or custom-bodied luxury automobiles.
The development of quick-drying nitrocellulose lacquers (pyroxylins) which could be colored to suit the needs of the buying public in the 1920s led to the disuse of japan black by the end of the 1920s. In 1924, General Motors introduced "True Blue" Duco (a product of DuPont) nitrocellulose lacquer on its 1925 model Oakland automobile marque products.
Ford used two formulations of japan black, F-101 and F-102 (renamed M-101 and M-102 after March 15, 1922). F-101, the "First Coat Black Elastic Japan", was used as the basic coat applied directly to the metal, while F-102, "Finish Coat Elastic Black Japan", was applied over the first layer. Their compositions were similar: 25–35% asphalt and 10% linseed oil with lead and iron-based dryers, dissolved in 55% thinners (mineral spirits, turpentine substitute or naphtha). The F-101 also had 1–3% of carbon black added as a pigment. The asphalt used in the Ford formulations was specified to be Gilsonite. This has long been used in formulations of paint for use on ironware [4] as it increases the elasticity of the paint layer, allowing it to adhere to steel subjected to vibration, deformation and thermal expansion without cracking or peeling. It is also cheap, yields a glossy dark surface, and acts as a curing agent for the oil[ dubious ]. [5]
Paint is a liquid pigment that, after applied to a solid material and allowed to dry, adds a film-like layer, in most cases to create an image, known as a painting. Paint can be made in many colors and types. Most paints are either oil-based or water-based, and each has distinct characteristics.
Shellac is a resin secreted by the female lac bug on trees in the forests of India and Thailand. Chemically, it is mainly composed of aleuritic acid, jalaric acid, shellolic acid, and other natural waxes. It is processed and sold as dry flakes and dissolved in alcohol to make liquid shellac, which is used as a brush-on colorant, food glaze and wood finish. Shellac functions as a tough natural primer, sanding sealant, tannin-blocker, odour-blocker, stain, and high-gloss varnish. Shellac was once used in electrical applications as it possesses good insulation qualities and seals out moisture. Phonograph and 78 rpm gramophone records were made of shellac until they were replaced by vinyl long-playing records from 1948 onwards.
Nitrocellulose is a highly flammable compound formed by nitrating cellulose through exposure to a mixture of nitric acid and sulfuric acid. One of its first major uses was as guncotton, a replacement for gunpowder as propellant in firearms. It was also used to replace gunpowder as a low-order explosive in mining and other applications. In the form of collodion it was also a critical component in an early photographic emulsion, the use of which revolutionized photography in the 1860s.
Varnish is a clear transparent hard protective coating or film. It is not to be confused with wood stain. It usually has a yellowish shade due to the manufacturing process and materials used, but it may also be pigmented as desired. It is sold commercially in various shades.
Lacquer is a type of hard and usually shiny coating or finish applied to materials such as wood or metal. It is most often made from resin extracted from trees and waxes and has been in use since antiquity.
Patent leather is a type of coated leather that has a high-gloss finish.
Rosin, also called colophony or Greek pitch, is a solid form of resin obtained from pines and some other plants, mostly conifers, produced by heating fresh liquid resin to vaporize the volatile liquid terpene components. It is semi-transparent and varies in color from yellow to black. At room temperature rosin is brittle, but it melts at stove-top temperature. It chiefly consists of various resin acids, especially abietic acid. The term colophony comes from colophonia resina, Latin for "resin from Colophon", an ancient Ionic city. It is an FDA approved food additive.
A drying oil is an oil that hardens to a tough, solid film after a period of exposure to air, at room temperature. The oil hardens through a chemical reaction in which the components crosslink by the action of oxygen. Drying oils are a key component of oil paint and some varnishes. Some commonly used drying oils include linseed oil, tung oil, poppy seed oil, perilla oil, and walnut oil. Their use has declined over the past several decades, as they have been replaced by alkyd resins and other binders.
White spirit (AU, UK and Ireland) or mineral spirits (US, Canada), also known as mineral turpentine (AU/NZ), turpentine substitute, and petroleum spirits, is a petroleum-derived clear liquid used as a common organic solvent in painting. There are also terms for specific kinds of white spirit, including Stoddard solvent and solvent naphtha (petroleum). White spirit is often used as a paint thinner, or as a component thereof, though paint thinner is a broader category of solvent. Odorless mineral spirits (OMS) have been refined to remove the more toxic aromatic compounds, and are recommended for applications such as oil painting.
Nail polish is a lacquer that can be applied to the human fingernail or toenails to decorate and protect the nail plates. The formula has been revised repeatedly to enhance its decorative properties, to be safer for the consumer to use, and to suppress cracking or peeling. Nail polish consists of a mix of an organic polymer and several other components that give it colors and textures. Nail polishes come in all color shades and play a significant part in manicures and pedicures.
Duco was a trade name assigned to a product line of automotive lacquer developed by the DuPont Company in the 1920s. Under the Duco brand, DuPont introduced the first quick drying multi-color line of nitrocellulose lacquers made especially for the automotive industry. It was also used in paintings by American artist Jackson Pollock.
Tar is a dark brown or black viscous liquid of hydrocarbons and free carbon, obtained from a wide variety of organic materials through destructive distillation. Tar can be produced from coal, wood, petroleum, or peat.
A primer or undercoat is a preparatory coating put on materials before painting. Priming ensures better adhesion of paint to the surface, increases paint durability, and provides additional protection for the material being painted.
French polishing is a wood finishing technique that results in a very high gloss surface, with a deep colour and chatoyancy. French polishing consists of applying many thin coats of shellac dissolved in denatured alcohol using a rubbing pad lubricated with one of a variety of oils. The rubbing pad is made of absorbent cotton or wool cloth wadding inside of a piece of fabric and is commonly referred to as a fad, also called a rubber, tampon, or muñeca.
Wood finishing refers to the process of refining or protecting a wooden surface, especially in the production of furniture where typically it represents between 5 and 30% of manufacturing costs.
Danish oil is a wood finishing oil, often made of tung oil or polymerized linseed oil. Because there is no defined formulation, its composition varies among manufacturers.
Pontypool japan is a name given to the process of japanning with the use of an oil varnish and heat, which is credited to Thomas Allgood of Pontypool. In the late 17th century, during his search for a corrosion-resistant coating for iron, he developed a recipe that included asphaltum, linseed oil and burnt umber. Once applied to metal and heated the coating turned black and was extremely tough and durable.
Automotive paint is paint used on automobiles for both protective and decorative purposes. Water-based acrylic polyurethane enamel paint is currently the most widely used paint for reasons including reducing paint's environmental impact.
Tung oil or China wood oil is a drying oil obtained by pressing the seed from the nut of the tung tree. Tung oil hardens upon exposure to air, and the resulting coating is transparent and has a deep, almost wet look. Used mostly for finishing and protecting wood, after numerous coats, the finish can even look plastic-like. Related drying oils include linseed, safflower, poppy, and soybean oils. Raw tung oil tends to dry to a fine, wrinkled finish ; this property was used to make wrinkle finishes, usually by adding excess cobalt drier. To prevent wrinkling, the oil is heated to gas-proof it.