Coachbuilder

Last updated

Ash body frame ready to be clad in metal mounted on a Morgan 4/4 chassis Morgan-unfinished.jpg
Ash body frame ready to be clad in metal mounted on a Morgan 4/4 chassis
The coachbuilder's wooden frame fixed to its replica Bentley chassis Bentley (36252208490).jpg
The coachbuilder's wooden frame fixed to its replica Bentley chassis
Original 1930 Bentley Speed Six Gurney Nutting coupe 1930 Bentley Speed Six Nutting Coupe.jpg
Original 1930 Bentley Speed Six Gurney Nutting coupé

A coachbuilder or body-maker is a person or company who manufactures bodies for passenger-carrying vehicles. [note 1] Coachwork is the body of an automobile, bus, horse-drawn carriage, or railway carriage. The word "coach" was derived from the Hungarian town of Kocs. [1] A vehicle body constructed by a coachbuilder may be called a "coachbuilt body" (British English) or "custom body" (American English).

Contents

Prior to the popularization of unibody construction in the 1960s, there were many independent coachbuilders who built bodies on chassis provided by a manufacturer, often for luxury or sports cars. Many manufacturers such as Ferrari outsourced all bodywork to coachbuilders such as Pininfarina and Scaglietti. Coachbuilders also made custom bodies for individual customers. The coachbuilder craftsmen who might once have built bespoke or custom bodies continue to build bodies for short runs of specialized commercial vehicles such as luxury motor coaches or recreational vehicles or motor-home bodied upon a rolling chassis provided by an independent manufacturer. A 'conversion' is built inside an existing vehicle body.

Many renowned automotive coachbuilders are based in Italy and France. In the Italian language, a coachbuilding company is called a carrozzeria, while in the French language it is called a carrosserie.

Horse-drawn origins

Portugal 18th century Portugal King D. Joao V Coach (18th Century).jpg
Portugal 18th century

A British trade association the Worshipful Company of Coachmakers and Coach Harness Makers was incorporated in 1630. Some British coachmaking firms operating in the 20th century were established even earlier. Rippon was active in the time of Queen Elizabeth I, Barker founded in 1710 by an officer in Queen Anne's Guards. Brewster, the oldest in the U.S., was formed in 1810. [2]

Coach-building had reached a high degree of specialization in Britain by the middle of the 19th century. Separate branches of the trade dealt with the timber, iron, leather, brass and other materials used in their construction. And there were many minor specialists with each of these categories. The “body-makers” produced the body or vehicle itself, while the “carriage-makers” made the stronger timbers beneath and around the body. The timbers used included ash, beech, elm, oak, mahogany, cedar, pine, birch and larch. The tools and processes used were similar to those used in cabinet-making, plus other specific to coach-making. Making the curved woodwork alone called for considerable skill. Making the iron axles, springs and other metal used was the work of the “coach-smith,” one of the most highly paid classes of London workmen. [3] The coating of the interior of the coach with leather and painting, trimming, and decorating the exterior called for specialist tradesmen with a high degree of skill. Building carts and wagons required similar skills, but of a coarser kind.

Automobiles

From the beginning of the automobile industry manufacturers offered complete cars assembled in their own factories commonly using entire bodies made by specialist people using different skills. Soon after the start of the twentieth century mass production coachbuilders developed such as Mulliners or Pressed Steel in Great Britain, Fisher Body, Budd, Briggs in the U. S., or Ambi-Budd in Germany. Many other big businesses remain involved.

Swallow body on an Austin Seven chassis by Swallow Coachbuilding Company which became Jaguar Cars
Many coachbuilt chassis would come with all lights, standard instruments and their panel, engine cover, mudguards and running boards and spare wheel(s) Austin 7 Swallow at Coventry Motor Museum.jpg
Swallow body on an Austin Seven chassis by Swallow Coachbuilding Company which became Jaguar Cars

Many coachbuilt chassis would come with all lights, standard instruments and their panel, engine cover, mudguards and running boards and spare wheel(s)

Specialist market sector

There remained a market for bodies to fit low production, short-run and luxury cars. Custom or bespoke bodies were made and fitted to another manufacturer's rolling chassis by the craftsmen who had previously built bodies for horse-drawn carriages. Bespoke bodies are made of hand-shaped sheet metal, often aluminum alloy. Pressed or hand-shaped the metal panels were fastened to a wooden frame of particularly light but strong types of wood. Later many of the more important structural features of the bespoke or custom body such as A, B and C pillars were cast alloy components. Some bodies such as those entirely alloy bodies fitted to some Pierce-Arrow cars [4] contained little or no wood, and were mounted on a conventional steel chassis.

Bugatti Type 57 rolling chassis Bugatti Atalante 57 S (1936) pic1.JPG
Bugatti Type 57 rolling chassis

The car manufacturer would offer for sale a chassis frame, drivetrain (consisting of an engine, gearbox, differential, axles, and wheels), brakes, suspension, steering system, lighting system, spare wheel(s), front and rear mudguards (vulnerable and so made of pressed steel for strength and easy repair) and (later) bumpers, scuttle (firewall) and dashboard. The very easily damaged honeycomb radiator, later enclosed and protected by a shell or even reduced to an air intake, was or held the visual element identifying the chassis' brand. To let car manufacturers maintain some level of control over the final product their warranties could be voided if coachbuilders fitted unapproved bodies.

As well as bespoke bodies the same coachbuilders also made short runs of more-or-less identical bodies to the order of dealers or the manufacturer of a chassis. The same body design might then be adjusted to suit different brands of chassis. Examples include Salmons & Sons' Tickford bodies with a patent device to raise or lower a convertible's roof, first used on their 19th-century carriages, or Wingham convertible bodies by Martin Walter.

Obsolescence

Separate coachbuilt bodies became obsolete when vehicle manufacturers found they could no longer meet their customers' demands by relying on a simple separate chassis (on which a custom or bespoke body could be built) mounted on leaf springs on beam axles. Unibody or monocoque combined chassis and body structures became standardised during the middle years of the 20th century to provide the rigidity required by improved suspension systems without incurring the heavy weight, and consequent fuel penalty of a truly rigid separate chassis. The improved more supple suspension systems gave vehicles better road-holding and much improved the ride experienced by passengers.

Ultra-luxury vehicles

1920 Isotta Fraschini Tipo 8 was only available from the manufacturer as a rolling chassis 1920 Editing Isotta Fraschini Tipo 8 French Owner's Manual Chassis.jpg
1920 Isotta Fraschini Tipo 8 was only available from the manufacturer as a rolling chassis
Hooper 7-seater touring limousine for HRH The Prince Regent of Iraq (1953). Rolls-Royce built only 18 Phantom IV chassis for bodies by independent coachbuilders Phantom IV.jpg
Hooper 7-seater touring limousine for HRH The Prince Regent of Iraq (1953). Rolls-Royce built only 18 Phantom IV chassis for bodies by independent coachbuilders

Larger car dealers or distributors would commonly preorder stock chassis and the bodies they thought most likely to sell and order them for sale off their showroom floor.

All luxury vehicles during the automobile's Golden Era before World War II were available as chassis only. For example, when Duesenberg introduced their Model J, it was offered as chassis only, for $8,500. Other examples include the Bugatti Type 57, Cadillac V-16, Packard Twelve, Ferrari 250, Isotta Fraschini Tipo 8, Hispano-Suiza J12, and all Rolls-Royces produced before World War II. Delahaye had no in-house coachworks, so all its chassis were bodied by independents, who created their designs on the Type 135. For the Delahaye, most were bodied by Chapron, Labourdette, Franay, Saoutchik, Figoni et Falaschi, or Pennock.[ citation needed ]

The practice continued after World War II waning dramatically in the 1950s and 1960s. Rolls-Royce debuted its first unibody model, their Silver Shadow, in 1965.

Unibody construction

Decapotable (convertible) by Henri Chapron on a Citroen DS chassis 1967 Citroen DS Cabriolet Classic-Days 2022 IMG 7243.jpg
Decapotable (convertible) by Henri Chapron on a Citroen DS chassis 1967

Independent coachbuilders survived for a time after the mid-20th century, making bodies for the chassis produced by low-production companies such as Rolls-Royce, Ferrari, and Bentley. [5] Producing body dies is extremely expensive (a single door die can run to US$40,000), which is usually only considered practical when large numbers are involved—though that was the path taken by Rolls-Royce and Bentley after 1945 for their own in-house production. Because dies for pressing metal panels are so costly, from the mid 20th century, many vehicles, most notably the Chevrolet Corvette, were clothed with large panels of fiberglass-reinforced resin, which only require inexpensive molds. Glass has since been replaced by more sophisticated materials, if necessary hand-formed. Generally, these replace metal only where weight is of paramount importance.

The advent of unibody construction, where the car body is unified with and structurally integral to the chassis, made custom coachbuilding uneconomic. Many coachbuilders closed down, were bought by manufacturers, or changed their core business to other activities:

List of automobile coachbuilders

Austria

  • ABC Auto-Karosseriefabrik
  • Armbruster
  • Josef Breiter
  • Carl Blaha & Söhne
  • Karl Czerny
  • Johann Grimas
  • Franz Hanek
  • Johann Heinrich
  • Hölbl
  • Jauernig
  • Kastenhofer
  • Ferdinand Keibl
  • Kohlruss
  • Köllensperger
  • Wilhelm Kübler
  • Lohner
  • Öffag
  • Reichelt
  • Rohrbacher
  • Brüder Schafranek
  • Schreiner & Blaha
  • A. Schwanzar
  • Stadtherr & Klimesch
  • Josef Swoboda
  • Wiener Karosserie-Fabrik
  • Weingartshofer & Griess
  • Weiser & Sohn





Belgium

  • Auto-Carrosserie Nationale
  • Bidée
  • Bogaerts, Stoelen & Van Ouytsel
  • Bousson
  • Carrosserie Parisienne
  • Colson
  • Jacques Coune
  • D'Ieteren
  • De Mola
  • De Ruytter
  • De Wolf
  • Delisse
  • Dens
  • Devaux
  • Driessens & Oblin
  • Feval
  • Franeau
  • Gamette
  • Généraux
  • Grümmer (Bruxelles)
  • Jean Hackir
  • Hofkens
  • Joachim
  • Jonckheere
  • Lahaye
  • Lefèvre & Heuvels
  • Lilien
  • Lorenz & Walch
  • Louis Maes
  • Matthys & Osy
  • Meeussen
  • Monchamps
  • Navez
  • Oblin
  • Phlups
  • Pritchard & Demollin
  • Purnelle
  • Seghers & Fils
  • Snutsel
  • Simons
  • Sprengers
  • TTT
  • Vanden Plas
  • Van Dun
  • Van Hool
  • Van Muylder
  • Verhaest
  • Verwilt
  • Vesters & Neirinck
  • Vogt & Demeuse
  • Walch

China


Czech Republic

  • Bohemia
  • Brozik
  • Fischer
  • Jech
  • Kadrmas
  • Karosa
  • Klubal & Co.
  • Julius Kubinsky
  • Leitner
  • Lepil
  • Petera
  • Plachy
  • Pokorny & Beiwl
  • Snydr
  • Sodomka
  • Spacil
  • Antonin Tomas

Denmark

  • Aagaard
  • Andreasen
  • Asnæs
  • Carsten Jakobsen
  • Dansk Karosseri Fabrik
  • Funder
  • I. C. Hansen
  • J.H. Jensen
  • Næsby
  • Nørrebros
  • Odsherred
  • Vesterbros

France

Germany

Greece

  • Tangalakis

Hungary

  • Antal Zupka
  • Balogh
  • Glattfelder
  • István Tücsök
  • Lajos Zupka
  • Ludovika
  • Metallo
  • Misura
  • Nagy Géza
  • Schillinger
  • Uhri
  • Gyula Varga

India

  • DC Design
  • Dykes & Co
  • French Motor Car & Electric Co
  • Press & Co
  • Ruby Industries
  • Simpson & Co
  • Steuart

Indonesia

  • Adi Putro
  • Laksana
  • New Armada
  • Tentrem
  • Tuksedo Studio

Ireland

  • Booth Bros
  • Duffy Coachbodies
  • O'Gorman
  • Pierce

Italy

Japan

Luxembourg

  • Conrardy

Netherlands

  • Akkermans
  • Bronkhorst
  • Bij 't Vuur
  • Van Beurden Carrosserie Holland
  • Dolk
  • Donderwinkel
  • Egbers
  • Garstman
  • Gips & Jacobs
  • Hermans
  • Hover & Tiwi
  • Hulsman
  • Jac Met
  • Kimman
  • Lathouwers
  • Van Leersum & Co
  • De Ley
  • Van Lijf & Co
  • Mudde
  • Muller
  • Mijnhardt
  • N.A.M. (Nederlandsche Auto-Maatschappij)
  • Nederlandsche Carrosseriefabrieken
  • Oostwoud
  • Pennock
  • Van Rijswijk & Zoon
  • Roos
  • Schutter & van Bakel
  • Smulders
  • Soudijn
  • Spyker
  • Jean Stegen
  • Teulings
  • W J Van Trigt & Zoon
  • Vandenbrink Design
  • Verheul
  • Veth & Zoon

Poland

Russia

  • Bräutigam
  • Frese & Co
  • Ilyin
  • Krummel

Spain

  • Abadal
  • Ayats
  • Bettla
  • Blancou
  • Capella
  • Carrizo
  • J Farré
  • Forcada
  • Fiol
  • Galo Mateos
  • Herrero
  • Hijos de Labourdette
  • Irizar
  • Lucas
  • Molist
  • Reynés
  • Roqueta
  • Serra
  • Vert
  • Vidal

Sweden

  • Bröderna Johansson
  • Frändbergs
  • Freyschuss
  • Hoflageribolaget
  • Heinels
  • Järbo
  • Jakobsson
  • Kabo
  • Nilssons
  • Nordberg
  • Norrmalm
  • Nylunds
  • Ringborg
  • Thulinverken
  • Valbo

Switzerland

United Kingdom

United States

Survivors of the unibody production-line system

See also

Notes

  1. Construction has always been a skilled trade requiring a relatively lightweight product with sufficient strength. The manufacture of necessarily fragile, but satisfactory wheels by a separate trade, a wheelwright, held together by iron or steel tyres, was always most critical.
    From about AD 1000 rough vehicle construction was carried out by a wainwright, a wagon-builder. Later names include cartwright (a carpenter who makes carts, from 1587); coachwright; and coachmaker (from 1599). Subtrades include wheelwright, coachjoiner, etc. The word coachbuilder first appeared in 1794. Oxford English Dictionary 2011

Related Research Articles

<span class="mw-page-title-main">Vanden Plas</span> Coachbuilder

Vanden Plas is the name of coachbuilders who produced bodies for specialist and up-market automobile manufacturers. Latterly the name became a top-end luxury model designation for cars from subsidiaries of British Leyland and the Rover Group, being last used in 2009 to denote the top-luxury version of the Jaguar XJ (X350).

<span class="mw-page-title-main">H. J. Mulliner & Co.</span> British coachbuilder

H. J. Mulliner & Co. was a well-known British coachbuilder operating from Bedford Park, Chiswick, West London. The company which owned it was formed by H J Mulliner in 1897 but the business was a continuing branch of a family business founded in Northampton in the 1760s to hire out carriages. In December 1909 the controlling interest in this company passed to John Croall & Sons of Edinburgh. Croall sold that interest to Rolls-Royce in 1959.

<span class="mw-page-title-main">Body-on-frame</span> Automobile construction method using a separate body on a structural frame

Body-on-frame is a traditional motor vehicle construction method whereby a separate body or coach is mounted on a strong and relatively rigid vehicle frame or chassis that carries the powertrain and to which the wheels and their suspension, brakes, and steering are mounted. Whereas this was the original method of building automobiles, body-on-frame construction is now used mainly for pickup trucks, large SUVs, and heavy trucks.

<span class="mw-page-title-main">Bentley R Type</span> Motor vehicle

The Bentley R Type is the second series of post-war Bentley automobiles, produced from 1952 to 1955 as the successor the Mark VI. Essentially a larger-boot version of the Mk VI, the R type is regarded by some as a stop-gap before the introduction of the S series cars in 1955. As with its predecessor, a standard body was available as well as coachbuilt versions by firms including H. J. Mulliner & Co., Park Ward, Harold Radford, Freestone and Webb, Carrosserie Worblaufen and others.

Park Ward was a British coachbuilder founded in 1919 which operated from Willesden in North London. In the 1930s, backed by Rolls-Royce Limited, it made technical advances which enabled the building of all-steel bodies to Rolls-Royce's high standards. Bought by Rolls-Royce in 1939, it merged with H. J. Mulliner & Co. in 1961 to form Mulliner Park Ward.

<span class="mw-page-title-main">Abbey (coachbuilder)</span>

Abbey Coachworks Limited was a British coachbuilding business based in Merton, South West London and later Acton, North West London. It was active between 1930 and 1938.

<span class="mw-page-title-main">Lancia Artena</span> Motor vehicle

The Lancia Artena is a passenger car produced by Italian car manufacturer Lancia from 1931 until 1936, and from 1940 until 1942 chiefly for army and government use. It was powered by a 2-litre Lancia V4 engine, while chassis and factory bodies were shared with the more luxurious 2.6-litre V8-engined Lancia Astura. Total production amounted to 5,567 examples.

<span class="mw-page-title-main">Carrosserie Pourtout</span> French coachbuilding company

Carrosserie Pourtout was a French coachbuilding company. Founded by Marcel Pourtout in 1925, the firm is best known for its work in the decades prior to World War II, when it created distinctive and prestigious bodies for cars from numerous European manufacturers. Pre-war Pourtout bodies were mainly one-off, bespoke creations, typically aerodynamic and sporting in character. Together with chief coach designer and stylist Georges Paulin from 1933 to 1938, Pourtout pioneered the Paulin invented 'Eclipse' retractable hardtop system on four models of Peugeot, several Lancia Belna's and other car makes.
Among the company's customers was Georges Clemenceau, the physician and journalist who served as the prime minister of France from 1906 to 1909 and 1917 to 1920.

<span class="mw-page-title-main">Adolphe Clément-Bayard</span> French entrepreneur

Gustave Adolphe Clément, known from 1909 Clément-Bayard, was a French entrepreneur. Despite being orphaned, he became a blacksmith and a Compagnon du Tour de France. He later ventured into racing and manufacturing bicycles, pneumatic tyres, motorcycles, automobiles, aeroplanes and airships.

<span class="mw-page-title-main">Saoutchik</span> French coachbuilding company

Saoutchik was a French coachbuilding company founded in 1906 and based in Neuilly-sur-Seine near Paris. The company was one of the best-known coachbuilders in France in the 1920s and 1930s and, together with Figoni et Falaschi and Franay, is considered one of the most important representatives of the "Baroque" style in French coachwork in the 1930s and 1940s.

<span class="mw-page-title-main">Carrosserie Hermann Graber</span> Swiss coachbuilder

Carrosserie Hermann Graber, simply known as Graber was a Swiss coachbuilder based in Wichtrach. Between 1927 and 1970 the firm supplied coach-built bodies for fitting on the chassis of various European and US auto-makers. Graber had a particularly close relationship with the British firm of Alvis, providing the manufacturer with bespoke and elegant if expensive bodies for almost twenty years, mostly during the 1950s and 1960s.

A rolling chassis is the fully-assembled chassis of a motor vehicle without its bodywork. It is equipped with running gear and ready for delivery to a coachbuilder to be completed. Historically, bespoke luxury automobiles were finished inside and out to an owner's specifications by a coachbuilder, and specialty vehicles were outfitted by firms devoted to that task.

Figoni et Falaschi is a French luxury brand and coachbuilder firm which was active from 1935 through to the 1950s. The designs were created by Giuseppe Figoni, while his partner Ovidio Falaschi ran the business.

<span class="mw-page-title-main">Carrosserie Vanvooren</span> French coachbuilder

Carrosserie Vanvooren was a French Coachbuilder based in the north-western Paris suburb of Courbevoie. The company concentrated on producing car bodies for luxury cars, being closely associated, during the 1930s, with the products of Hispano-Suiza, Bugatti, Rolls-Royce and Bentley.

<span class="mw-page-title-main">Letourneur et Marchand</span> French coachbuilding company

Letourneur & Marchand, located in the prosperous Paris suburb Neuilly-sur-Seine, was a car body manufacturing business which became one of the last French coachbuilders.

<span class="mw-page-title-main">Clément-Rothschild</span>

Carrosserie Clément-Rothschild produced a series of Clément-Rothschild bodied automobiles in 1902, based on the Panhard-Levassor 7 hp chassis.

<span class="mw-page-title-main">Arthur Mulliner</span> British coachbuilding company

Arthur Mulliner was the 20th century name of a coachbuilding business founded in Northampton in 1760 which remained in family ownership. The business was acquired by Henlys Limited in 1940 and lost its separate identity.

Franay was a French coachbuilder operating at Levallois-Perret, a suburb on the prosperous north-western edge of Paris. The company was founded in 1903 by Jean-Baptiste Franay, a carriage upholsterer, following an apprenticeship with Binder. It was later taken over by his son, Marius. Franay car body production stopped in late 1955.

Antem Carrossier was a French coachbuilding company that, in the period between the world wars and a short time afterwards, produced one-off bodies for luxury car chassis, as well as some bodies in small series production.

References

  1. "Coach". Oxford English Dictionary (1st ed.). Oxford University Press. 1933.
  2. G.N. Georgano, G. N. Cars: Early and Vintage, 1886–1930. (London: Grange-Universal, 1990), p.206
  3. The Cyclopaedia of Useful Knowledge, Vol.IV (First ed.). London: Charles Knight. 1848. p. 677.
  4. Early Pierce-Arrow cast aluminum body technology. The Pierce-Arrow Society accessed February 25, 2019
  5. "Steel Bodies: In an Eggshell", in Ward, Ian, executive editor. World of Automobiles (London: Orbis Publishing, 1974), p. 2178.
  6. "The Shanghai Body Builders of the 1920s". 27 December 2020.
  7. "The Shanghai Horse Bazaar and Motor Company Limited". 30 March 2020.
  8. Coway web site Archived 2012-04-24 at the Wayback Machine
  9. Jankel web site Archived 2012-04-05 at the Wayback Machine
  10. "Wheelchair Accessible Vehicles, Mobility Cars, Disability Car, Adapted Vehicles for Sale". jubileemobility.co.uk.
  11. "Specialist Vehicle Converter & Supplier – MacNeillie". MacNeillie.
  12. "Hearse for Sale – Limousine for Sale – Wilcox Limousines". Wilcox Limousines.
  13. "Woodall Nicholson". woodall-nicholson.co.uk.