Structural engineering depends on the knowledge of materials and their properties, in order to understand how different materials resist and support loads.
Common structural materials are:
Wrought iron is the simplest form of iron, and is almost pure iron (typically less than 0.15% carbon). It usually contains some slag. Its uses are almost entirely obsolete, and it is no longer commercially produced.
Wrought iron is very poor in fires. It is ductile, malleable and tough. It does not corrode as easily as steel.
Cast iron is a brittle form of iron which is weaker in tension than in compression. It has a relatively low melting point, good fluidity, castability, excellent machinability and wear resistance. Though almost entirely replaced by steel in building structures, cast irons have become an engineering material with a wide range of applications, including pipes, machine and car parts.
Cast iron retains high strength in fires, despite its low melting point. It is usually around 95% iron, with between 2.1% and 4% carbon and between 1% and 3% silicon. It does not corrode as easily as steel.
Steel is an iron alloy with controlled level of carbon (between 0.0 and 1.7% carbon).
Steel is used extremely widely in all types of structures, due to its relatively low cost, high strength-to-weight ratio and speed of construction.
Steel is a ductile material, which will behave elastically until it reaches yield (point 2 on the stress–strain curve), when it becomes plastic and will fail in a ductile manner (large strains, or extensions, before fracture at point 3 on the curve). Steel is equally strong in tension and compression.
Steel is weak in fires, and must be protected in most buildings. Despite its high strength to weight ratio, steel buildings have as much thermal mass as similar concrete buildings.
The elastic modulus of steel is approximately 205 GPa.
Steel is very prone to corrosion (rust).
Stainless steel is an iron-carbon alloy with a minimum of 10.5% chromium content. There are different types of stainless steel, containing different proportions of iron, carbon, molybdenum, nickel. It has similar structural properties to steel, although its strength varies significantly.
It is rarely used for primary structure, and more for architectural finishes and building cladding.
It is highly resistant to corrosion and staining.
Concrete is used extremely widely in building and civil engineering structures, due to its low cost, flexibility, durability, and high strength. It also has high resistance to fire.
Concrete is a non-linear, non-elastic and brittle material. It is strong in compression and very weak in tension. It behaves non-linearly at all times. Because it has essentially zero strength in tension, it is almost always used as reinforced concrete, a composite material. It is a mixture of sand, aggregate, cement and water. It is placed in a mould, or form, as a liquid, and then it sets (goes off), due to a chemical reaction between the water and cement. The hardening of the concrete is called hydration. The reaction is exothermic (gives off heat).
Concrete increases in strength continually from the day it is cast. Assuming it is not cast under water or in constantly 100% relative humidity, it shrinks over time as it dries out, and it deforms over time due to a phenomenon called creep. Its strength depends highly on how it is mixed, poured, cast, compacted, cured (kept wet while setting), and whether or not any admixtures were used in the mix. It can be cast into any shape that a form can be made for. Its colour, quality, and finish depend upon the complexity of the structure, the material used for the form, and the skill of the worker.
The elastic modulus of concrete can vary widely and depends on the concrete mix, age, and quality, as well as on the type and duration of loading applied to it. It is usually taken as approximately 25 GPa for long-term loads once it has attained its full strength (usually considered to be at 28 days after casting). It is taken as approximately 38 GPa for very short-term loading, such as footfalls.
Concrete has very favourable properties in fire – it is not adversely affected by fire until it reaches very high temperatures. It also has very high mass, so it is good for providing sound insulation and heat retention (leading to lower energy requirements for the heating of concrete buildings). This is offset by the fact that producing and transporting concrete is very energy intensive. To study the material behavior plenty of numerical models were developed, e.g. the microplane model for constitutive laws of materials.
Reinforced concrete is concrete in which steel reinforcement bars ("rebars"), plates or fibers have been incorporated to strengthen a material that would otherwise be brittle. In industrialised countries, nearly all concrete used in construction is reinforced concrete. Due to its weakness in tension capacity, concrete will fail suddenly and in brittle manner under flexural (bending) or tensile force unless adequately reinforced with steel.
Prestressed concrete is a method for overcoming the concrete's natural weakness in tension. [1] [2] It can be used to produce beams, floors or bridges with a longer span than is practical with ordinary reinforced concrete. Prestressing tendons (generally of high tensile steel cable or rods) are used to provide a clamping load which produces a compressive stress that offsets the tensile stress that the concrete compression member would otherwise experience due to a bending load.
Aluminium is a soft, lightweight, malleable metal. The yield strength of pure aluminium is 7–11 MPa, while aluminium alloys have yield strengths ranging from 200 MPa to 600 MPa. Aluminium has about one-third the density and stiffness of steel. It is ductile, and easily machined, cast, and extruded.
Corrosion resistance is excellent due to a thin surface layer of aluminium oxide that forms when the metal is exposed to air, effectively preventing further oxidation. The strongest aluminium alloys are less corrosion resistant due to galvanic reactions with alloyed copper.
Aluminium is used in some building structures (mainly in facades) and very widely in aircraft engineering because of its good strength to weight ratio. It is a relatively expensive material.
In aircraft it is gradually being replaced by carbon composite materials.
Composite materials are used increasingly in vehicles and aircraft structures, and to some extent in other structures. They are increasingly used in bridges, especially for conservation of old structures such as Coalport cast iron bridge built in 1818. Composites are often anisotropic (they have different material properties in different directions) as they can be laminar materials. They most often behave non-linearly and will fail in a brittle manner when overloaded.
They provide extremely good strength to weight ratios, but are also very expensive. The manufacturing processes, which are often extrusion, do not currently provide the economical flexibility that concrete or steel provide. The most commonly used in structural applications are glass-reinforced plastics.
Masonry has been used in structures for thousands of years, and can take the form of stone, brick or blockwork. Masonry is very strong in compression but cannot carry tension (because the mortar between bricks or blocks is unable to carry tension). Because it cannot carry structural tension, it also cannot carry bending, so masonry walls become unstable at relatively small heights. High masonry structures require stabilisation against lateral loads from buttresses (as with the flying buttresses seen in many European medieval churches) or from windposts.
Historically masonry was constructed with no mortar or with lime mortar. In modern times cement based mortars are used. The mortar glues the blocks together, and also smooths out the interface between the blocks, avoiding localised point loads that might have led to cracking.
Since the widespread use of concrete, stone is rarely used as a primary structural material, often only appearing as a cladding, because of its cost and the high skills needed to produce it. Brick and concrete blockwork have taken its place.
Masonry, like concrete, has good sound insulation properties and high thermal mass, but is generally less energy intensive to produce. It is just as energy intensive as concrete to transport.
Timber is the oldest of structural materials, and though mainly supplanted by steel, masonry and concrete, it is still used in a significant number of buildings. The properties of timber are non-linear and very variable, depending on the quality, treatment of wood, and type of wood supplied. The design of wooden structures is based strongly on empirical evidence.
Wood is strong in tension and compression but can be weak in bending due to its fibrous structure. Wood is relatively good in a fire as it chars, which provides the wood in the centre of the element with some protection and allows the structure to retain some strength for a reasonable length of time.
An alloy is a mixture of chemical elements of which in most cases at least one is a metallic element, although it is also sometimes used for mixtures of elements; herein only metallic alloys are described. Most alloys are metallic and show good electrical conductivity, ductility, opacity, and luster, and may have properties that differ from those of the pure elements such as increased strength or hardness. In some cases, an alloy may reduce the overall cost of the material while preserving important properties. In other cases, the mixture imparts synergistic properties such as corrosion resistance or mechanical strength.
Concrete is a composite material composed of aggregate bonded together with a fluid cement that cures to a solid over time. Concrete is the second-most-used substance in the world after water, and is the most widely used building material. Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminium combined.
Masonry is the craft of building a structure with brick, stone, or similar material, including mortar plastering which are often laid in, bound, and pasted together by mortar. The term masonry can also refer to the building units themselves.
Steel is an alloy of iron and carbon with improved strength and fracture resistance compared to other forms of iron. Because of its high tensile strength and low cost, steel is one of the most commonly manufactured materials in the world. Steel is used in buildings, as concrete reinforcing rods, in bridges, infrastructure, tools, ships, trains, cars, bicycles, machines, electrical appliances, furniture, and weapons.
Structural engineering is a sub-discipline of civil engineering in which structural engineers are trained to design the 'bones and joints' that create the form and shape of human-made structures. Structural engineers also must understand and calculate the stability, strength, rigidity and earthquake-susceptibility of built structures for buildings and nonbuilding structures. The structural designs are integrated with those of other designers such as architects and building services engineer and often supervise the construction of projects by contractors on site. They can also be involved in the design of machinery, medical equipment, and vehicles where structural integrity affects functioning and safety. See glossary of structural engineering.
Reinforced concrete, also called ferroconcrete, is a composite material in which concrete's relatively low tensile strength and ductility are compensated for by the inclusion of reinforcement having higher tensile strength or ductility. The reinforcement is usually, though not necessarily, steel reinforcing bars and is usually embedded passively in the concrete before the concrete sets. However, post-tensioning is also employed as a technique to reinforce the concrete. In terms of volume used annually, it is one of the most common engineering materials. In corrosion engineering terms, when designed correctly, the alkalinity of the concrete protects the steel rebar from corrosion.
In materials science, a metal matrix composite (MMC) is a composite material with fibers or particles dispersed in a metallic matrix, such as copper, aluminum, or steel. The secondary phase is typically a ceramic or another metal. They are typically classified according to the type of reinforcement: short discontinuous fibers (whiskers), continuous fibers, or particulates. There is some overlap between MMCs and cermets, with the latter typically consisting of less than 20% metal by volume. When at least three materials are present, it is called a hybrid composite. MMCs can have much higher strength-to-weight ratios, stiffness, and ductility than traditional materials, so they are often used in demanding applications. MMCs typically have lower thermal and electrical conductivity and poor resistance to radiation, limiting their use in the very harshest environments.
Cast iron is a class of iron–carbon alloys with a carbon content of more than 2% and silicon content around 1–3%. Its usefulness derives from its relatively low melting temperature. The alloying elements determine the form in which its carbon appears: white cast iron has its carbon combined into an iron carbide named cementite, which is very hard, but brittle, as it allows cracks to pass straight through; grey cast iron has graphite flakes which deflect a passing crack and initiate countless new cracks as the material breaks, and ductile cast iron has spherical graphite "nodules" which stop the crack from further progressing.
Stonemasonry or stonecraft is the creation of buildings, structures, and sculpture using stone as the primary material. Stonemasonry is the craft of shaping and arranging stones, often together with mortar and even the ancient lime mortar, to wall or cover formed structures.
Rebar, known when massed as reinforcing steel or steel reinforcement, is a tension device added to concrete to form reinforced concrete and reinforced masonry structures to strengthen and aid the concrete under tension. Concrete is strong under compression, but has low tensile strength. Rebar usually consists of steel bars which significantly increase the tensile strength of the structure. Rebar surfaces feature a continuous series of ribs, lugs or indentations to promote a better bond with the concrete and reduce the risk of slippage.
Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states:
Prestressed concrete is a form of concrete used in construction. It is substantially "prestressed" (compressed) during production, in a manner that strengthens it against tensile forces which will exist when in service. It was patented by Eugène Freyssinet in 1928.
Ductile iron, also known as ductile cast iron, nodular cast iron, spheroidal graphite iron, spheroidal graphite cast iron and SG iron, is a type of graphite-rich cast iron discovered in 1943 by Keith Millis. While most varieties of cast iron are weak in tension and brittle, ductile iron has much more impact and fatigue resistance, due to its nodular graphite inclusions.
Tempering is a process of heat treating, which is used to increase the toughness of iron-based alloys. Tempering is usually performed after hardening, to reduce some of the excess hardness, and is done by heating the metal to some temperature below the critical point for a certain period of time, then allowing it to cool in still air. The exact temperature determines the amount of hardness removed, and depends on both the specific composition of the alloy and on the desired properties in the finished product. For instance, very hard tools are often tempered at low temperatures, while springs are tempered at much higher temperatures.
Steel frame is a building technique with a "skeleton frame" of vertical steel columns and horizontal I-beams, constructed in a rectangular grid to support the floors, roof and walls of a building which are all attached to the frame. The development of this technique made the construction of the skyscraper possible. Steel frame has displaced its predecessor, the iron frame, in the early 20th century.
Structural steel is a category of steel used for making construction materials in a variety of shapes. Many structural steel shapes take the form of an elongated beam having a profile of a specific cross section. Structural steel shapes, sizes, chemical composition, mechanical properties such as strengths, storage practices, etc., are regulated by standards in most industrialized countries.
This is an alphabetical list of articles pertaining specifically to structural engineering. For a broad overview of engineering, please see List of engineering topics. For biographies please see List of engineers.
Carbon fiber-reinforced polymers, carbon-fibre-reinforced polymers, carbon-fiber-reinforced plastics, carbon-fiber reinforced-thermoplastic, also known as carbon fiber, carbon composite, or just carbon, are extremely strong and light fiber-reinforced plastics that contain carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and stiffness (rigidity) are required, such as aerospace, superstructures of ships, automotive, civil engineering, sports equipment, and an increasing number of consumer and technical applications.
This glossary of structural engineering terms pertains specifically to structural engineering and its sub-disciplines. Please see Glossary of engineering for a broad overview of the major concepts of engineering.
Tensioned stone is a high-performance composite construction material: stone held in compression with tension elements. The tension elements can be connected to the outside of the stone, but more typically tendons are threaded internally through a drilled duct.