Electromagnetically induced acoustic noise (and vibration), electromagnetically excited acoustic noise, or more commonly known as coil whine, is audible sound directly produced by materials vibrating under the excitation of electromagnetic forces. Some examples of this noise include the mains hum, hum of transformers, the whine of some rotating electric machines, or the buzz of fluorescent lamps. The hissing of high voltage transmission lines is due to corona discharge, not magnetism.
The phenomenon is also called audible magnetic noise, [1] electromagnetic acoustic noise, lamination vibration [2] or electromagnetically induced acoustic noise, [3] or more rarely, electrical noise, [4] or "coil noise", depending on the application. The term electromagnetic noise is generally avoided as the term is used in the field of electromagnetic compatibility, dealing with radio frequencies. The term electrical noise describes electrical perturbations occurring in electronic circuits, not sound. For the latter use, the terms electromagnetic vibrations [5] or magnetic vibrations, [6] focusing on the structural phenomenon are less ambiguous.
Acoustic noise and vibrations due to electromagnetic forces can be seen as the reciprocal of microphonics, which describes how a mechanical vibration or acoustic noise can induce an undesired electrical perturbation.
Electromagnetic forces can be defined as forces arising from the presence of an electromagnetic field.
Electromagnetic forces in the presence of a magnetic field include equivalent forces due to Maxwell stress tensor, magnetostriction and Lorentz force (also called Laplace force). [7] Maxwell forces, also called reluctances forces, are concentrated at the interface of high magnetic reluctivity changes, e.g. between air and a ferromagnetic material in electric machines; they are also responsible of the attraction or repulsion of two magnets facing each other. Magnetostriction forces are concentrated inside the ferromagnetic material itself. Lorentz or Laplace forces act on conductors plunged in an external magnetic field.
Equivalent electromagnetic forces due to the presence of an electrical field can involve electrostatic, electrostrictive and reverse piezoelectric effects.
These phenomena can potentially generate vibrations of the ferromagnetic, conductive parts, coils and permanent magnets of electrical, magnetic and electromechanical device, resulting in an audible sound if the frequency of vibrations lies between 20 Hz and 20 kHz, and if the sound level is high enough to be heard (e.g. large surface of radiation and large vibration levels). Vibration level is increased in case of a mechanical resonance, when electromagnetic forces match with a structural mode natural frequency of the active component (magnetic circuit, electromagnetic coil or electrical circuit) or of its enclosure.
The frequency of the noise depends on the nature of electromagnetic forces (quadratic or linear function of electrical field or magnetic field) and on the frequency content of the electromagnetic field (in particular if a DC component is present or not).
Electromagnetic torque, which can be calculated as the average value of the Maxwell stress tensor along the airgap, is one consequence of electromagnetic forces in electric machines. As a static force, it does not create vibrations nor acoustic noise. However torque ripple (also called cogging torque for permanent magnet synchronous machines in open circuit), which represents the harmonic variations of electromagnetic torque, is a dynamic force creating torsional vibrations of both rotor and stator. The torsional deflection of a simple cylinder cannot radiate efficiently acoustic noise, but with particular boundary conditions the stator can radiate acoustic noise under torque ripple excitation. [8] Structure-borne noise can also be generated by torque ripple when rotor shaft line vibrations propagate to the frame [9] and shaft line.
Some tangential magnetic force harmonics can directly create magnetic vibrations and acoustic noise when applied to the stator teeth: tangential forces create a bending moment of the stator teeth, resulting in radial vibrations of the yoke. [10]
Besides tangential force harmonics, Maxwell stress also includes radial force harmonics responsible for radial vibrations of the yoke, which in turn can radiate acoustic noise.
In inductors, also called reactors or chokes, magnetic energy is stored in the airgap of the magnetic circuit, where large Maxwell forces apply. Resulting noise and vibrations depend on airgap material and magnetic circuit geometry. [11]
In transformers magnetic noise and vibrations are generated by several phenomena depending on the load case which include Lorentz force on the windings, [12] Maxwell forces in the joints of the laminations, and magnetostriction inside the laminated core.
Capacitors are also subject to large electrostatic forces. When the capacitor voltage/current waveform is not constant and contains time harmonics, some harmonic electric forces appear and acoustic noise can be generated. [13] Ferroelectric capacitors also exhibit a piezoelectric effect that can be source of audible noise. This phenomenon is known as the "singing capacitor" effect. [14]
In radial flux rotating electric machines, resonance due to electromagnetic forces is particular as it occurs at two conditions: there must be a match between the exciting Maxwell force and the stator or rotor natural frequency, and between the stator or rotor modal shape and the exciting Maxwell harmonic wavenumber (periodicity of the force along the airgap). [15]
As an example a resonance with the elliptical modal shape of the stator can occur if the force wavenumber is 2. Under resonance conditions, the maxima of the electromagnetic excitation along the airgap and the maxima of the modal shape displacement are in phase.
The simulation of electromagnetically induced noise and vibrations is a multiphysic modeling process carried in three steps:
It is generally considered as a weakly coupled problem: the deformation of the structure under electromagnetic forces is assumed not to change significantly the electromagnetic field distribution and the resulting electromagnetic stress.
The assessment of audible magnetic noise in electrical machines can be done using three methods:
Static devices include electrical systems and components used in electric power storage or power conversion such as
Rotating devices include radial and axial flux rotating electric machines used for electrical to mechanical power conversion such as
In such device, dynamic electromagnetic forces come from variations of magnetic field, which either comes from a steady AC winding or a rotating DC field source (permanent magnet or DC winding).
The harmonic electromagnetic forces responsible for magnetic noise and vibrations in a healthy machine can come from
In a faulty machine, additional noise and vibrations due to electromagnetic forces can come from
Unbalanced Magnetic Pull (UMP) describes the electromagnetic equivalence of mechanical rotating unbalance: if electromagnetic forces are not balanced, a non-zero net magnetic force appears on stator and rotor. This force can excite the bending mode of the rotor and create additional vibration and noise.
NVH mitigation techniques in electrical machines include
Electromagnetic noise and vibration mitigation techniques in electrical machines include:
Coil noise mitigation actions include:
A varying electromagnetic force can be produced either by a moving source of DC magnetic field (e.g. rotating permanent magnet or rotating coil supplied with DC current), or by a steady source of AC magnetic field (e.g. a coil fed by a variable current).
This animation illustrates how a ferromagnetic sheet can be deformed due to the magnetic field of a rotating magnet. It corresponds to an ideal one pole pair permanent magnet synchronous machine with a slotless stator.
The resonance effect of magnetic vibration with a structural mode can be illustrated using a tuning fork made of iron. A prong of the tuning fork is wound with a coil fed by a variable frequency power supply. A variable flux density circulates between the two prongs and some dynamic magnetic forces appear between the two prongs at twice the supply frequency. When the exciting force frequency matches the fundamental mode of the tuning fork close to 400 Hz, a strong acoustic resonance occurs.
An electromagnetic coil is an electrical conductor such as a wire in the shape of a coil. Electromagnetic coils are used in electrical engineering, in applications where electric currents interact with magnetic fields, in devices such as electric motors, generators, inductors, electromagnets, transformers, and sensor coils. Either an electric current is passed through the wire of the coil to generate a magnetic field, or conversely, an external time-varying magnetic field through the interior of the coil generates an EMF (voltage) in the conductor.
An electric motor is an electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motor's shaft. An electric generator is mechanically identical to an electric motor, but operates in reverse, converting mechanical energy into electrical energy.
In electricity generation, a generator is a device that converts motion-based power or fuel-based power into electric power for use in an external circuit. Sources of mechanical energy include steam turbines, gas turbines, water turbines, internal combustion engines, wind turbines and even hand cranks. The first electromagnetic generator, the Faraday disk, was invented in 1831 by British scientist Michael Faraday. Generators provide nearly all the power for electrical grids.
A stepper motor, also known as step motor or stepping motor, is an electrical motor that rotates in a series of small angular steps, instead of continuously. Stepper motors are a type of digital actuator. Like other electromagnetic actuators, they convert electric energy into mechanical energy to perform work.
An alternator is an electrical generator that converts mechanical energy to electrical energy in the form of alternating current. For reasons of cost and simplicity, most alternators use a rotating magnetic field with a stationary armature. Occasionally, a linear alternator or a rotating armature with a stationary magnetic field is used. In principle, any AC electrical generator can be called an alternator, but usually the term refers to small rotating machines driven by automotive and other internal combustion engines.
A rotating magnetic field is the resultant magnetic field produced by a system of coils symmetrically placed and supplied with polyphase currents. A rotating magnetic field can be produced by a poly-phase current or by a single phase current provided that, in the latter case, two field windings are supplied and are so designed that the two resulting magnetic fields generated thereby are out of phase.
A synchronous electric motor is an AC electric motor in which, at steady state, the rotation of the shaft is synchronized with the frequency of the supply current; the rotation period is exactly equal to an integer number of AC cycles. Synchronous motors use electromagnets as the stator of the motor which create a magnetic field that rotates in time with the oscillations of the current. The rotor with permanent magnets or electromagnets turns in step with the stator field at the same rate and as a result, provides the second synchronized rotating magnet field. A synchronous motor is termed doubly fed if it is supplied with independently excited multiphase AC electromagnets on both the rotor and stator.
A brushless DC electric motor (BLDC), also known as an electronically commutated motor, is a synchronous motor using a direct current (DC) electric power supply. It uses an electronic controller to switch DC currents to the motor windings producing magnetic fields that effectively rotate in space and which the permanent magnet rotor follows. The controller adjusts the phase and amplitude of the DC current pulses to control the speed and torque of the motor. This control system is an alternative to the mechanical commutator (brushes) used in many conventional electric motors.
A DC motor is an electrical motor that uses direct current (DC) to produce mechanical force. The most common types rely on magnetic forces produced by currents in the coils. Nearly all types of DC motors have some internal mechanism, either electromechanical or electronic, to periodically change the direction of current in part of the motor.
In electrical engineering, the armature is the winding of an electric machine which carries alternating current. The armature windings conduct AC even on DC machines, due to the commutator action or due to electronic commutation, as in brushless DC motors. The armature can be on either the rotor or the stator, depending on the type of electric machine.
Mains hum, electric hum, cycle hum, or power line hum is a sound associated with alternating current which is twice the frequency of the mains electricity. The fundamental frequency of this sound is usually double that of fundamental 50/60 Hz, i.e. 100/120 Hz, depending on the local power-line frequency. The sound often has heavy harmonic content above 50/60 Hz. Because of the presence of mains current in mains-powered audio equipment as well as ubiquitous AC electromagnetic fields from nearby appliances and wiring, 50/60 Hz electrical noise can get into audio systems, and is heard as mains hum from their speakers. Mains hum may also be heard coming from powerful electric power grid equipment such as utility transformers, caused by mechanical vibrations induced by magnetostriction in magnetic core. Onboard aircraft the frequency heard is often higher pitched, due to the use of 400 Hz AC power in these settings because 400 Hz transformers are much smaller and lighter.
Train noise is vehicle noise made by trains. Noises may be heard inside the train and outside.
A field coil is an electromagnet used to generate a magnetic field in an electro-magnetic machine, typically a rotating electrical machine such as a motor or generator. It consists of a coil of wire through which a current flows.
An AC motor is an electric motor driven by an alternating current (AC). The AC motor commonly consists of two basic parts, an outside stator having coils supplied with alternating current to produce a rotating magnetic field, and an inside rotor attached to the output shaft producing a second rotating magnetic field. The rotor magnetic field may be produced by permanent magnets, reluctance saliency, or DC or AC electrical windings.
The rotor is a moving component of an electromagnetic system in the electric motor, electric generator, or alternator. Its rotation is due to the interaction between the windings and magnetic fields which produces a torque around the rotor's axis.
A dynamo is an electrical generator that creates direct current using a commutator. Dynamos were the first electrical generators capable of delivering power for industry, and the foundation upon which many other later electric-power conversion devices were based, including the electric motor, the alternating-current alternator, and the rotary converter.
Electromagnetic acoustic transducer (EMAT) is a transducer for non-contact acoustic wave generation and reception in conducting materials. Its effect is based on electromagnetic mechanisms, which do not need direct coupling with the surface of the material. Due to this couplant-free feature, EMATs are particularly useful in harsh, i.e., hot, cold, clean, or dry environments. EMATs are suitable to generate all kinds of waves in metallic and/or magnetostrictive materials. Depending on the design and orientation of coils and magnets, shear horizontal (SH) bulk wave mode, surface wave, plate waves such as SH and Lamb waves, and all sorts of other bulk and guided-wave modes can be excited. After decades of research and development, EMAT has found its applications in many industries such as primary metal manufacturing and processing, automotive, railroad, pipeline, boiler and pressure vessel industries, in which they are typically used for nondestructive testing (NDT) of metallic structures.
In electrical engineering, electric machine is a general term for machines using electromagnetic forces, such as electric motors, electric generators, and others. They are electromechanical energy converters: an electric motor converts electricity to mechanical power while an electric generator converts mechanical power to electricity. The moving parts in a machine can be rotating or linear. While transformers are occasionally called "static electric machines", since they do not have moving parts, generally they are not considered "machines", but as electrical devices "closely related" to the electrical machines.
On maritime vessels, noise and vibration are not the same but they have the same origin and come in many forms. The methods to handle the related problems are similar, to a certain level, where most shipboard noise problems are reduced by controlling vibration.
A low magnetic electric motor is an AC or DC motor with a reduced magnetic stray field signature.
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