Reluctance motor

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Cross-section of switched reluctance machine with 6 stator and 4 rotor poles. Notice the concentrated windings on the stator poles. Motore a riluttanza magnetica variabile.gif
Cross-section of switched reluctance machine with 6 stator and 4 rotor poles. Notice the concentrated windings on the stator poles.
Cross-section of switched reluctance machine with 6 stator and 4 rotor poles. Notice the concentrated windings on the stator poles. Reluktanzmotor.svg
Cross-section of switched reluctance machine with 6 stator and 4 rotor poles. Notice the concentrated windings on the stator poles.

A reluctance motor is a type of electric motor that induces non-permanent magnetic poles on the ferromagnetic rotor. The rotor does not have any windings. It generates torque through magnetic reluctance.

Contents

Reluctance motor subtypes include synchronous, variable, switched and variable stepping.

Reluctance motors can deliver high power density at low cost, making them attractive for many applications. Disadvantages include high torque ripple (the difference between maximum and minimum torque during one revolution) when operated at low speed, and noise due to torque ripple. [1]

Until the early twenty-first century, their use was limited by the complexity of designing and controlling them.[ disputed discuss ] Advances in theory, computer design tools, and low-cost embedded systems for control overcame these obstacles. Microcontrollers use real-time computing control algorithms to tailor drive waveforms according to rotor position and current/voltage feedback. Before the development of large-scale integrated circuits, the control electronics were prohibitively costly.

Design and operating fundamentals

The stator consists of multiple projecting (salient) electromagnet poles, similar to a wound field brushed DC motor. The rotor consists of soft magnetic material, such as laminated silicon steel, which has multiple projections acting as salient magnetic poles through magnetic reluctance. For switched reluctance motors, the number of rotor poles is typically less than the number of stator poles, which minimizes torque ripple and prevents the poles from all aligning simultaneously—a position that cannot generate torque.

When a rotor pole is equidistant from two adjacent stator poles, the rotor pole is said to be in the "fully unaligned position". This is the position of maximum magnetic reluctance for the rotor pole. In the "aligned position", two (or more) rotor poles are fully aligned with two (or more) stator poles, (which means the rotor poles completely face the stator poles) and is a position of minimum reluctance.

When a stator pole is energized, the rotor torque is in the direction that reduces reluctance. Thus, the nearest rotor pole is pulled from the unaligned position into alignment with the stator field (a position of less reluctance). (This is the same effect used by a solenoid, or when picking up ferromagnetic metal with a magnet.) To sustain rotation, the stator field must rotate in advance of the rotor poles, thus constantly "pulling" the rotor along. Some motor variants run on 3-phase AC power (see the synchronous reluctance variant below). Most modern designs are of the switched reluctance type, because electronic commutation gives significant control advantages for motor starting, speed control and smooth operation (low torque ripple).

The inductance of each phase winding in the motor varies with position, because the reluctance also varies with position. This presents a control systems challenge.

Types

Synchronous reluctance

Synchronous reluctance motors (SynRM) have an equal number of stator and rotor poles. The projections on the rotor are arranged to introduce internal flux "barriers", holes that direct the magnetic flux along the so-called direct axis. The number of poles must be even, typically 4 or 6.

The rotor operates at synchronous speeds without current-conducting parts. Rotor losses are minimal compared to those of an induction motor, however it normally has less torque. [2] [3]

Once started at synchronous speed, the motor can operate with sinusoidal voltage. Speed control requires a variable-frequency drive.

High-powered SynRMs typically require rare-earth elements such as neodymium and dysprosium. However, a 2023 study reported the use of a dual-phase magnetic laminate to replace them. Magnetizing such a material creates highly magnetized regions, serving as the rotor poles, while leaving other regions non-magnetic (nonpermeable). In one experiment using high-temperature nitriding to increase strength, a dual-phase rotor output 23 kW at 14,000 RPM with a power density of 1.4 kW and 94% peak efficiency, while a comparable conventional rotor produced 3.7 kW. The use of nonpermeable posts and bridges allows them to be larger and stronger, reducing interfence between the flux lines of the rotor and the stator. One limitation is that magnetization is limited to 1.5 T, compared to conventional motors 2 T. [4] [5] [6]

Switched reluctance or variable reluctance

Switched reluctance motor with magnetic flux lines Switched Reluctance motor rotation animation.gif
Switched reluctance motor with magnetic flux lines

The switched reluctance motor (SRM) is a type of reluctance motor. Unlike brushed DC motors, power is delivered to windings in the stator (case) rather than the rotor. This simplifies mechanical design because power does not have to be delivered to the moving rotor, which eliminates the need for a commutator. However it complicates the electrical design, because a switching system must deliver power to the different windings and limit torque ripple. [7] [8] Sources disagree on whether it is a type of stepper motor. [9]

The simplest SRM has the lowest construction cost of any electric motor. Industrial motors may have some cost reduction due to the lack of rotor windings or permanent magnets. Common uses include applications where the rotor must remain stationary for long periods, and in potentially explosive environments such as mining, because no commutation is involved.

The windings in an SRM are electrically isolated from each other, producing higher fault tolerance than induction motors. The optimal drive waveform is not a pure sinusoid, due to the non-linear torque relative to rotor displacement, and the windings' highly position-dependent inductance.

Applications

See also

Related Research Articles

<span class="mw-page-title-main">Electric motor</span> Machine that converts electrical energy into mechanical energy

An electric motor is a machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motor's shaft. An electric generator is mechanically identical to an electric motor, but operates in reverse, converting mechanical energy into electrical energy.

<span class="mw-page-title-main">Stepper motor</span> Electric motor for discrete partial rotations

A stepper motor, also known as step motor or stepping motor, is a Brushless DC electric motor that rotates in a series of small and discrete angular steps. Stepper motors can be set to any given step position without needing a position sensor for feedback. The step position can be rapidly increased or decreased to create continuous rotation, or the motor can be ordered to actively hold its position at one given step. Motors vary in size, speed, step resolution, and torque.

<span class="mw-page-title-main">Induction motor</span> Type of AC electric motor

An induction motor or asynchronous motor is an AC electric motor in which the electric current in the rotor that produces torque is obtained by electromagnetic induction from the magnetic field of the stator winding. An induction motor therefore needs no electrical connections to the rotor. An induction motor's rotor can be either wound type or squirrel-cage type.

<span class="mw-page-title-main">Synchronous motor</span> Type of AC motor

A synchronous electric motor is an AC electric motor in which, at steady state, the rotation of the shaft is synchronized with the frequency of the supply current; the rotation period is exactly equal to an integer number of AC cycles. Synchronous motors use electromagnets as the stator of the motor which create a magnetic field that rotates in time with the oscillations of the current. The rotor with permanent magnets or electromagnets turns in step with the stator field at the same rate and as a result, provides the second synchronized rotating magnet field. A synchronous motor is termed doubly fed if it uses independently-excited multiphase AC electromagnets for both rotor and stator.

<span class="mw-page-title-main">Brushless DC electric motor</span> Synchronous electric motor powered by an electronic controller

A brushless DC electric motor (BLDC), also known as an electronically commutated motor, is a synchronous motor using a direct current (DC) electric power supply. It uses an electronic controller to switch DC currents to the motor windings producing magnetic fields that effectively rotate in space and which the permanent magnet rotor follows. The controller adjusts the phase and amplitude of the current pulses that control the speed and torque of the motor. It is an improvement on the mechanical commutator (brushes) used in many conventional electric motors.

<span class="mw-page-title-main">DC motor</span> Motor which works on direct current

A DC motor is an electrical motor that uses direct current (DC) to produce mechanical force. The most common types rely on magnetic forces produced by currents in the coils. Nearly all types of DC motors have some internal mechanism, either electromechanical or electronic, to periodically change the direction of current in part of the motor.

<span class="mw-page-title-main">Squirrel-cage rotor</span> Rotating part of the common squirrel-cage induction motor

A squirrel-cage rotor is the rotating part of the common squirrel-cage induction motor. It consists of a cylinder of steel laminations, with aluminum or copper conductors embedded in its surface. In operation, the non-rotating stator winding is connected to an alternating current power source; the alternating current in the stator produces a rotating magnetic field. The rotor winding has current induced in it by the stator field, like a transformer except that the current in the rotor is varying at the stator field rotation rate minus the physical rotation rate. The interaction of the magnetic fields in the stator and the currents in the rotor produce a torque on the rotor.

<span class="mw-page-title-main">Shaded-pole motor</span> Type of AC single-phase induction motor

The shaded-pole motor is the original type of AC single-phase motor, dating back to at least as early as 1890. A shaded-pole motor is a motor, in which the auxiliary winding is composed of a copper ring or bar surrounding a portion of each pole to produce a weakly rotating magnetic field. When single phase AC supply is applied to the stator winding, due to shading provided to the poles, a rotating magnetic field is generated. This auxiliary single-turn winding is called a shading coil. Currents induced in this coil by the magnetic field create a second electrical phase by delaying the phase of magnetic flux change for that pole enough to provide a 2-phase rotating magnetic field. The direction of rotation is from the unshaded side to the shaded (ring) side of the pole. Since the phase angle between the shaded and unshaded sections is small, shaded-pole motors produce only a small starting torque relative to torque at full speed. Shaded-pole motors of the asymmetrical type shown are only reversible by disassembly and flipping over the stator, though some similar looking motors have small, switch-shortable auxiliary windings of thin wire instead of thick copper bars and can reverse electrically. Another method of electrical reversing involves four coils.

<span class="mw-page-title-main">Universal motor</span> Type of electric motor

The universal motor is a type of electric motor that can operate on either AC or DC power and uses an electromagnet as its stator to create its magnetic field. It is a commutated series-wound motor where the stator's field coils are connected in series with the rotor windings through a commutator. It is often referred to as an AC series motor. The universal motor is very similar to a DC series motor in construction, but is modified slightly to allow the motor to operate properly on AC power. This type of electric motor can operate well on AC because the current in both the field coils and the armature will alternate synchronously with the supply. Hence the resulting mechanical force will occur in a consistent direction of rotation, independent of the direction of applied voltage, but determined by the commutator and polarity of the field coils.

<span class="mw-page-title-main">Repulsion motor</span> Type of AC electric motor

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<span class="mw-page-title-main">AC motor</span> Electric motor driven by an AC electrical input

An AC motor is an electric motor driven by an alternating current (AC). The AC motor commonly consists of two basic parts, an outside stator having coils supplied with alternating current to produce a rotating magnetic field, and an inside rotor attached to the output shaft producing a second rotating magnetic field. The rotor magnetic field may be produced by permanent magnets, reluctance saliency, or DC or AC electrical windings.

Direct torque control (DTC) is one method used in variable-frequency drives to control the torque of three-phase AC electric motors. This involves calculating an estimate of the motor's magnetic flux and torque based on the measured voltage and current of the motor.

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<span class="mw-page-title-main">Rotor (electric)</span> Non-stationary part of a rotary electric motor

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<span class="mw-page-title-main">Switched reluctance motor</span> Externally controlled electric motor that runs by reluctance torque

The switched reluctance motor (SRM) is a type of reluctance motor. Unlike brushed DC motors, power is delivered to windings in the stator (case) rather than the rotor. This simplifies mechanical design because power does not have to be delivered to the moving rotor, which eliminates the need for a commutator. However it complicates the electrical design, because a switching system must deliver power to the different windings and limit torque ripple. Sources disagree on whether it is a type of stepper motor.

Electromagnetically induced acoustic noise, electromagnetically excited acoustic noise, or more commonly known as coil whine, is audible sound directly produced by materials vibrating under the excitation of electromagnetic forces. Some examples of this noise include the mains hum, hum of transformers, the whine of some rotating electric machines, or the buzz of fluorescent lamps. The hissing of high voltage transmission lines is due to corona discharge, not magnetism.

<span class="mw-page-title-main">Switched reluctance linear motor</span> Switched Reluctance linear motor

Switched reluctance linear motors (SRLMs) are a type of electric machines called linear motors which work based on the principle of a varying magnetic reluctance for force generation. The system can be used in reversed mode and then is called Switched Reluctance Linear Generator. The SRLMs consist of two parts: the active part or primary part and the passive or secondary. The active part contains the windings and defines two main types of LSRMs: transverse and longitudinal. It is longitudinal when the plane that contains the flux lines is parallel to the line of movement and transverse when it is perpendicular. Other classifications are considering the windings totally concentrated in one coil per phase or partially concentrated in two poles per phase or four poles per phase (double-sided). Switched Reluctance motors have been used extensively in clocks and phonograph turntables before, but nowadays, with the rising emphasis on energy efficiency, SR motors are taking more prominent roles in appliances, industrial uses, and commercial and vehicular applications and they are getting traction in the linear applications due to their simplicity, robustness, economic rationality, and high fault tolerance ability as compared with the Linear Synchronous and Linear Induction motors. The SRLM has been researched widely and there are applications of SRLMs and generators for example in wave energy conversion or hyperloop ultra high speed transportation system. One of the main advantages of the SRLM is that it does not require the use of permanent magnets, which are considered a scarce material, so it enables it to be deployed over long distances.

References

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  2. Magazine, Smithsonian; Osborne, Margaret. "This 17-Year-Old Designed a Motor That Could Potentially Transform the Electric Car Industry". Smithsonian Magazine. Retrieved 2022-08-19.
  3. "ETSD014 - Investigating a Novel Electric Motor Design". Society for Science. Retrieved 2022-08-19.
  4. Zorpette, Glenn (15 March 2024). "Who Will Free EV Motors from the Rare Earth Monopoly?". IEEE . Retrieved 2024-06-04.
  5. Ismagilov, Flur; Vavilov, Vyacheslav; Pronin, Egor; Yushkova, Oxana; Zherebtsov, Alexey (2023-12-15). "Investigation of technologies for manufacturing dual-phase magnetic steels for elements of electric machines: A review". Journal of Magnetism and Magnetic Materials. 588: 171320. doi:10.1016/j.jmmm.2023.171320. ISSN   0304-8853.
  6. Huang, Shenyan; Zou, Min; Zhang, Wanming; Rallabandi, Vandana; Dial, Laura; Buresh, Steve; Zierer, Joseph; Jassal, Anoop; Johnson, Francis (2023-02-01). "Development of dual phase soft magnetic laminate for advanced electric machines". AIP Advances. 13 (2). doi: 10.1063/9.0000380 . ISSN   2158-3226.
  7. Bartos, Frank (1 February 2003). "Springtime for Switched-Reluctance Motors?". Control Engineering. Archived from the original on 19 May 2020. Digital signal processors and special algorithms in SR controls are vital to precisely time current pulses fed to the motor windings relative to rotor and stator position . SR technology has not experienced real breakthroughs . reduced interest in SR technology
  8. Stankovic, A.M.; Tadmor, G.; Coric, Coric (October 6–10, 1996). Low torque ripple control of current-fed switched reluctance motors. IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting. San Diego, Cal. S2CID   61325620 . Retrieved June 3, 2024.[ dead link ]
  9. Bartos, Frank (1 March 2010). "Resurgence for SR Motors, Drives?". Control Engineering. Archived from the original on 19 May 2020. SR drives operate at switching frequencies typically 10 times lower than comparable ac drives . Some other sources seem to put both motors in the same category. Emotron concurs that today's SR motor is not a stepping motor since current is continuously monitored and controlled relative to rotor angular position
  10. [17-Year-Old Boy’s Electric Motor Design Could Revolutionize EVs Story by Dustin Wheelen • Aug 16, 2022, CNN.com https://www.msn.com/en-ca/autos/news/17-year-old-boy-s-electric-motor-design-could-revolutionize-evs/ar-AA10Ju0j]