Ball bearing motor

Last updated

A ball bearing motor or ball-race motor consists simply of a small ball- bearing assembly with provision for passing current radially between inner and outer tracks to produce circular motion.

Contents

Explanation

Simple view of ball bearing motor Ball Bearing electric motor.png
Simple view of ball bearing motor

A ball bearing motor is an unusual electric motor that consists of two ball-bearing-type bearings, with the inner races mounted on a common conductive shaft, and the outer races connected to a high current, low voltage power supply. An alternative construction fits the outer races inside a metal tube, while the inner races are mounted on a shaft with a non-conductive section (e.g. two sleeves on an insulating rod). This method has the advantage that the tube will act as a flywheel. The motor rarely starts without assistance, having effectively zero static torque, but once rotation begins the motor will accelerate until it reaches a steady speed, the direction of rotation is determined by the initial spin. Although ball bearing motors can reach reasonably high speeds they are very inefficient. Producing significant torque typically requires so much power that the bearings are heated to several hundred degrees.

Theory

In 1965 Electronics and Power magazine published a letter by RH Barker asking for an explanation of how this type of motor worked. At the time various explanations had been offered. [1] S. Marinov suggests that the device produces motion from electricity without magnetism being involved, operating purely by the resistance heating causing an asymmetric thermal expansion of the balls in the bearings as they rotate. [2] The same explanation is given by Watson, Patel and Sedcole for rotating cylinders (instead of balls). [3] However, H. Gruenberg has given a thorough theoretical explanation based on pure electromagnetism (and neglecting the thermal effects completely). [4] Also, P. Hatzikonstantinou and P. G. Moyssides claim to have found an excellent agreement between the results from the electromagnetic theory and the experiments measuring the total power and efficiency of the motor. [5]

See also

Related Research Articles

Electric motor Machine that converts electrical energy into mechanical energy

An electric motor is an electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motor's shaft. Electric motors can be powered by direct current (DC) sources, such as from batteries, or rectifiers, or by alternating current (AC) sources, such as a power grid, inverters or electrical generators. An electric generator is mechanically identical to an electric motor, but operates with a reversed flow of power, converting mechanical energy into electrical energy.

Electric generator Device that converts other energy to electrical energy

In electricity generation, a generator is a device that converts motive power into electrical power for use in an external circuit. Sources of mechanical energy include steam turbines, gas turbines, water turbines, internal combustion engines, wind turbines and even hand cranks. The first electromagnetic generator, the Faraday disk, was invented in 1831 by British scientist Michael Faraday. Generators provide nearly all of the power for electric power grids.

Ball bearing Type of rolling-element bearing that uses balls to maintain the separation between the bearing races.

A ball bearing is a type of rolling-element bearing that uses balls to maintain the separation between the bearing races.

Bearing (mechanical) Mechanism to constrain relative movement to the desired motion and reduce friction

A bearing is a machine element that constrains relative motion to only the desired motion, and reduces friction between moving parts. The design of the bearing may, for example, provide for free linear movement of the moving part or for free rotation around a fixed axis; or, it may prevent a motion by controlling the vectors of normal forces that bear on the moving parts. Most bearings facilitate the desired motion by minimizing friction. Bearings are classified broadly according to the type of operation, the motions allowed, or to the directions of the loads (forces) applied to the parts.

Magnetic bearing

A magnetic bearing is a type of bearing that supports a load using magnetic levitation. Magnetic bearings support moving parts without physical contact. For instance, they are able to levitate a rotating shaft and permit relative motion with very low friction and no mechanical wear. Magnetic bearings support the highest speeds of any kind of bearing and have no maximum relative speed.

Rolling-element bearing

A rolling-element bearing, also known as a rolling bearing, is a bearing which carries a load by placing rolling elements between two bearing rings called races. The relative motion of the races causes the rolling elements to roll with very little rolling resistance and with little sliding.

DC motor

A DC motor is any of a class of rotary electrical motors that converts direct current electrical energy into mechanical energy. The most common types rely on the forces produced by magnetic fields. Nearly all types of DC motors have some internal mechanism, either electromechanical or electronic, to periodically change the direction of current in part of the motor.

Constant-velocity joint

Constant-velocity joints allow a drive shaft to transmit power through a variable angle, at constant rotational speed, without an appreciable increase in friction or play. They are mainly used in front wheel drive vehicles. Modern rear wheel drive cars with independent rear suspension typically use CV joints at the ends of the rear axle halfshafts and increasingly use them on the drive shaft.

Motor–generator

A motor–generator is a device for converting electrical power to another form. Motor–generator sets are used to convert frequency, voltage, or phase of power. They may also be used to isolate electrical loads from the electrical power supply line. Large motor–generators were widely used to convert industrial amounts of power while smaller motor–generators were used to convert battery power to higher DC voltages.

Homopolar motor Direct current electric motor

A homopolar motor is a direct current electric motor with two magnetic poles, the conductors of which always cut unidirectional lines of magnetic flux by rotating a conductor around a fixed axis so that the conductor is at right angles to a static magnetic field. The resulting force being continuous in one direction, the homopolar motor needs no commutator but still requires slip rings. The name homopolar indicates that the electrical polarity of the conductor and the magnetic field poles do not change.

A linear-motion bearing or linear slide is a bearing designed to provide free motion in one direction. There are many different types of linear motion bearings.

Homopolar generator Type of direct current electrical generator

A homopolar generator is a DC electrical generator comprising an electrically conductive disc or cylinder rotating in a plane perpendicular to a uniform static magnetic field. A potential difference is created between the center of the disc and the rim with an electrical polarity that depends on the direction of rotation and the orientation of the field. It is also known as a unipolar generator, acyclic generator, disk dynamo, or Faraday disc. The voltage is typically low, on the order of a few volts in the case of small demonstration models, but large research generators can produce hundreds of volts, and some systems have multiple generators in series to produce an even larger voltage. They are unusual in that they can source tremendous electric current, some more than a million amperes, because the homopolar generator can be made to have very low internal resistance. Also, the homopolar generator is unique in that no other rotary electric machine can produce DC without using rectifiers or commutators.

Ball screw Low friction linear actuator

A ball screw is a mechanical linear actuator that translates rotational motion to linear motion with little friction. A threaded shaft provides a helical raceway for ball bearings which act as a precision screw. As well as being able to apply or withstand high thrust loads, they can do so with minimum internal friction. They are made to close tolerances and are therefore suitable for use in situations in which high precision is necessary. The ball assembly acts as the nut while the threaded shaft is the screw. In contrast to conventional leadscrews, ballscrews tend to be rather bulky, due to the need to have a mechanism to re-circulate the balls.

Electromagnetic brakes slow or stop motion using electromagnetic force to apply mechanical resistance (friction). They were originally called "electro-mechanical brakes," but over the years the name changed to "electromagnetic brakes", referring to their actuation method. Since becoming popular in the mid-20th century, especially in trains and trams, the variety of applications and brake designs has increased dramatically, but the basic operation remains the same.

Ball splines are a special type of linear motion bearing that are used to provide nearly frictionless linear motion while allowing the member to transmit torque simultaneously. There are grooves ground along the length of the shaft for the ball bearings to run inside. The outer shell that houses the balls is called a nut rather than a bushing, but is not a nut in the traditional sense—it is not free to rotate about the shaft, but is free to travel up and down the shaft. For a shaft travel of any significant length the nut will have channels that recirculate the balls, operating in the same way as a ball screw.

A PIGA is a type of accelerometer that can measure acceleration and simultaneously integrates this acceleration against time to produce a speed measure as well. The PIGA's main use is in Inertial Navigation Systems (INS) for guidance of aircraft and most particularly for ballistic missile guidance. It is valued for its extremely high sensitivity and accuracy in conjunction with operation over a wide acceleration range. The PIGA is still considered the premier instrument for strategic grade missile guidance, though systems based on MEMS technology are attractive for lower performance requirements.

Splines are ridges or teeth on a drive shaft that mesh with grooves in a mating piece and transfer torque to it, maintaining the angular correspondence between them.

Flywheel energy storage

Flywheel energy storage (FES) works by accelerating a rotor (flywheel) to a very high speed and maintaining the energy in the system as rotational energy. When energy is extracted from the system, the flywheel's rotational speed is reduced as a consequence of the principle of conservation of energy; adding energy to the system correspondingly results in an increase in the speed of the flywheel.

Tolerance rings are radially sprung rings that are press fitted between two mating components to act as frictional fasteners. They are flexible shims designed to fix two cylindrical parts together. The wavelike protrusions that run around the circumference of the ring generate a retention force to provide an optimal fit between the two mating components without the need for adhesive or excessive assembly force, simplifying the process for manufacturers. They allow for any misalignment caused by thermal expansion or excessive vibration. Tolerance rings can be used as bearing mounts and as a means of dealing with torque transfer, torque overload protection and axial slip between mating components. They are often used to isolate undesirable vibration in engines and electric motors, for noise-free mechanism operation in passenger vehicles and domestic appliances, where noise reduction has become a major trend in recent years. Modifications to tolerance rings can be made to tune the dynamic stiffness and, therefore, the frequencies that can be isolated.

Pitch bearing Component connecting a turbine blade to the hub allowing pitch variation

The pitch bearing, also named blade bearing, is a component of modern wind turbines which connect the rotor hub and the rotor blade. The bearing allows the required oscillation to control the loads and power of the wind turbine. The pitch system brings the blade to the desired position by adapting the aerodynamic angle of attack. The pitch system is also used for emergency breaks of the turbine system.

References

  1. R H Barker (1965). "Ball Bearing Motor". Electronics and Power. 11: 38. doi:10.1049/ep.1965.0023 . Retrieved 2021-10-04.
  2. Mike Harrison. "The Ball-Bearing electric motor". Archived from the original on 8 October 2006. Retrieved 2006-10-08.
  3. Watson, D.B.; Patel, S.M.; Sedcole, N.P. (1999). "Ball-bearing motor effect with rolling cylinders". IEE Proceedings - Science, Measurement and Technology. 146 (2): 83. doi:10.1049/ip-smt:19990289.
  4. Gruenberg), H. (1978). "The ball bearing as a motor". American Journal of Physics. 46 (12): 1213–1219. Bibcode:1978AmJPh..46.1213G. doi:10.1119/1.11455.
  5. Hatzikonstantinou, P.; Moyssides, P. G. (1990). "Explanation of the ball bearing motor and exact solutions of the related Maxwell equations". Journal of Physics A: Mathematical and General. 23 (14): 3183. Bibcode:1990JPhA...23.3183H. doi:10.1088/0305-4470/23/14/017.