An ultrasonic motor is a type of piezoelectric motor powered by the ultrasonic vibration of a component, the stator, placed against another component, the rotor or slider depending on the scheme of operation (rotation or linear translation). Ultrasonic motors differ from other piezoelectric motors in several ways, though both typically use some form of piezoelectric material, most often lead zirconate titanate and occasionally lithium niobate or other single-crystal materials. The most obvious difference is the use of resonance to amplify the vibration of the stator in contact with the rotor in ultrasonic motors. Ultrasonic motors also offer arbitrarily large rotation or sliding distances, while piezoelectric actuators are limited by the static strain that may be induced in the piezoelectric element.
One common application of ultrasonic motors is in camera lenses where they are used to move lens elements as part of the auto-focus system. Ultrasonic motors replace the noisier and often slower micro-motor in this application.
Dry friction is often used in contact, and the ultrasonic vibration induced in the stator is used both to impart motion to the rotor and to modulate the frictional forces present at the interface. The friction modulation allows bulk motion of the rotor (i.e., for farther than one vibration cycle); without this modulation, ultrasonic motors would fail to operate.
Two different ways are generally available to control the friction along the stator-rotor contact interface, traveling-wave vibration and standing-wave vibration. Some of the earliest versions of practical motors in the 1970s, by Sashida, [1] for example, used standing-wave vibration in combination with fins placed at an angle to the contact surface to form a motor, albeit one that rotated in a single direction. Later designs by Sashida and researchers at Matsushita, ALPS, and Canon made use of traveling-wave vibration to obtain bi-directional motion, and found that this arrangement offered better efficiency and less contact interface wear. An exceptionally high-torque 'hybrid transducer' ultrasonic motor uses circumferentially-poled and axially-poled piezoelectric elements together to combine axial and torsional vibration along the contact interface, representing a driving technique that lies somewhere between the standing and traveling-wave driving methods.
A key observation in the study of ultrasonic motors is that the peak vibration that may be induced in structures occurs at a relatively constant vibration velocity regardless of frequency. The vibration velocity is simply the time derivative of the vibration displacement in a structure, and is not (directly) related to the speed of the wave propagation within a structure. Many engineering materials suitable for vibration permit a peak vibration velocity of around 1 m/s. At low frequencies — 50 Hz, say — a vibration velocity of 1 m/s in a woofer would give displacements of about 10 mm, which is visible. As the frequency is increased, the displacement decreases, and the acceleration increases. As the vibration becomes inaudible at 20 kHz or so, the vibration displacements are in the tens of micrometers, and motors have been built [2] that operate using 50 MHz surface acoustic wave (SAW) that have vibrations of only a few nanometers in magnitude. Such devices require care in construction to meet the necessary precision to make use of these motions within the stator.
More generally, there are two types of motors, contact and non-contact, the latter of which is rare and requires a working fluid to transmit the ultrasonic vibrations of the stator toward the rotor. Most versions use air, such as some of the earliest versions by Hu Junhui. [3] [4] Research in this area continues, particularly in near-field acoustic levitation for this sort of application. [5] (This is different from far-field acoustic levitation, which suspends the object at half to several wavelengths away from the vibrating object.)
Canon was one of the pioneers of the ultrasonic motor, and made the "USM" famous in the late 1980s by incorporating it into its autofocus lenses for the Canon EF lens mount. Numerous patents on ultrasonic motors have been filed by Canon, its chief lensmaking rival Nikon, and other industrial concerns since the early 1980s. Canon has not only included an ultrasonic motor (USM) in their DSLR lenses, but also in the Canon PowerShot SX1 IS bridge camera. [6] The ultrasonic motor is now used in many consumer and office electronics requiring precision rotations over long periods of time.
The technology has been applied to photographic lenses by a variety of companies under different names.
Acoustics is a branch of physics that deals with the study of mechanical waves in gases, liquids, and solids including topics such as vibration, sound, ultrasound and infrasound. A scientist who works in the field of acoustics is an acoustician while someone working in the field of acoustics technology may be called an acoustical engineer. The application of acoustics is present in almost all aspects of modern society with the most obvious being the audio and noise control industries.
Piezoelectricity is the electric charge that accumulates in certain solid materials—such as crystals, certain ceramics, and biological matter such as bone, DNA, and various proteins—in response to applied mechanical stress. The word piezoelectricity means electricity resulting from pressure and latent heat. It is derived from Ancient Greek πιέζω (piézō) 'to squeeze or press', and ἤλεκτρον (ḗlektron) 'amber'. The German form of the word (Piezoelektricität) was coined in 1881 by the German physicist Wilhelm Gottlieb Hankel; the English word was coined in 1883.
Ultrasound is sound with frequencies greater than 20 kilohertz. This frequency is the approximate upper audible limit of human hearing in healthy young adults. The physical principles of acoustic waves apply to any frequency range, including ultrasound. Ultrasonic devices operate with frequencies from 20 kHz up to several gigahertz.
A piezoelectric motor or piezo motor is a type of electric motor based on the change in shape of a piezoelectric material when an electric field is applied, as a consequence of the converse piezoelectric effect. An electrical circuit makes acoustic or ultrasonic vibrations in the piezoelectric material, most often lead zirconate titanate and occasionally lithium niobate or other single-crystal materials, which can produce linear or rotary motion depending on their mechanism. Examples of types of piezoelectric motors include inchworm motors, stepper and slip-stick motors as well as ultrasonic motors which can be further categorized into standing wave and travelling wave motors. Piezoelectric motors typically use a cyclic stepping motion, which allows the oscillation of the crystals to produce an arbitrarily large motion, as opposed to most other piezoelectric actuators where the range of motion is limited by the static strain that may be induced in the piezoelectric element.
Ultrasonic cleaning is a process that uses ultrasound to agitate a fluid, with a cleaning effect. Ultrasonic cleaners come in a variety of sizes, from small desktop units with an internal volume of less than 0.5 litres (0.13 US gal), to large industrial units with volumes approaching 1,000 litres.
Ultrasonic testing (UT) is a family of non-destructive testing techniques based on the propagation of ultrasonic waves in the object or material tested. In most common UT applications, very short ultrasonic pulse waves with centre frequencies ranging from 0.1-15 MHz and occasionally up to 50 MHz, are transmitted into materials to detect internal flaws or to characterize materials. A common example is ultrasonic thickness measurement, which tests the thickness of the test object, for example, to monitor pipework corrosion and erosion. Ultrasonic testing is extensively used to detect flaws in welds.
A thin-film bulk acoustic resonator is a device consisting of a piezoelectric material manufactured by thin film methods between two conductive – typically metallic – electrodes and acoustically isolated from the surrounding medium. The operation is based on the piezoelectricity of the piezolayer between the electrodes.
Acoustic levitation is a method for suspending matter in air against gravity using acoustic radiation pressure from high intensity sound waves.
Ultrasonic transducers and ultrasonic sensors are devices that generate or sense ultrasound energy. They can be divided into three broad categories: transmitters, receivers and transceivers. Transmitters convert electrical signals into ultrasound, receivers convert ultrasound into electrical signals, and transceivers can both transmit and receive ultrasound.
A vibration powered generator is a type of electric generator that converts the kinetic energy from vibration into electrical energy. The vibration may be from sound pressure waves or other ambient vibrations.
An electromagnetic acoustic transducer (EMAT) is a transducer for non-contact acoustic wave generation and reception in conducting materials. Its effect is based on electromagnetic mechanisms, which do not need direct coupling with the surface of the material. Due to this couplant-free feature, EMATs are particularly useful in harsh, i.e., hot, cold, clean, or dry environments. EMATs are suitable to generate all kinds of waves in metallic and/or magnetostrictive materials. Depending on the design and orientation of coils and magnets, shear horizontal (SH) bulk wave mode, surface wave, plate waves such as SH and Lamb waves, and all sorts of other bulk and guided-wave modes can be excited. After decades of research and development, EMAT has found its applications in many industries such as primary metal manufacturing and processing, automotive, railroad, pipeline, boiler and pressure vessel industries, in which they are typically used for nondestructive testing (NDT) of metallic structures.
Ultrasonic machining is a subtractive manufacturing process that removes material from the surface of a part through high frequency, low amplitude vibrations of a tool against the material surface in the presence of fine abrasive particles. The tool travels vertically or orthogonal to the surface of the part at amplitudes of 0.05 to 0.125 mm. The fine abrasive grains are mixed with water to form a slurry that is distributed across the part and the tip of the tool. Typical grain sizes of the abrasive material range from 100 to 1000, where smaller grains produce smoother surface finishes.
In ultrasonic machining, welding and mixing, a sonotrode is a tool that creates ultrasonic vibrations and applies this vibrational energy to a gas, liquid, solid or tissue.
A device generating linear or rotational motion using carbon nanotube(s) as the primary component, is termed a nanotube nanomotor. Nature already has some of the most efficient and powerful kinds of nanomotors. Some of these natural biological nanomotors have been re-engineered to serve desired purposes. However, such biological nanomotors are designed to work in specific environmental conditions. Laboratory-made nanotube nanomotors on the other hand are significantly more robust and can operate in diverse environments including varied frequency, temperature, mediums and chemical environments. The vast differences in the dominant forces and criteria between macroscale and micro/nanoscale offer new avenues to construct tailor-made nanomotors. The various beneficial properties of carbon nanotubes makes them the most attractive material to base such nanomotors on.
Piezoelectric micromachined ultrasonic transducers (PMUT) are MEMS-based piezoelectric ultrasonic transducers. Unlike bulk piezoelectric transducers which use the thickness-mode motion of a plate of piezoelectric ceramic such as PZT or single-crystal PMN-PT, PMUT are based on the flexural motion of a thin membrane coupled with a thin piezoelectric film, such as PVDF.
Gordon Eugene Martin is an American physicist and author in the field of piezoelectric materials for underwater sound transducers. He wrote early computer software automating iterative evaluation of direct computer models through a Jacobian matrix of complex numbers. His software enabled the Navy Electronics Laboratory (NEL) to accelerate design of sonar arrays for tracking Soviet Navy submarines during the Cold War.
Alper Erturk is a mechanical engineer and the Woodruff Professor in the George W. Woodruff School of Mechanical Engineering at Georgia Institute of Technology.
Electromagnetically induced acoustic noise, electromagnetically excited acoustic noise, or more commonly known as coil whine, is audible sound directly produced by materials vibrating under the excitation of electromagnetic forces. Some examples of this noise include the mains hum, hum of transformers, the whine of some rotating electric machines, or the buzz of fluorescent lamps. The hissing of high voltage transmission lines is due to corona discharge, not magnetism.
Kenji Uchino is an American electronics engineer, physicist, academic, inventor and industry executive. He is currently a professor of Electrical Engineering at Pennsylvania State University, where he also directs the International Center for Actuators and Transducers at Materials Research Institute. He is the former associate director at The US Office of Naval Research – Global Tokyo Office.
Warren Perry Mason was an American electrical engineer and physicist at Bell Labs. A graduate of Columbia University, he had a prolific output, publishing four books and nearly a hundred papers. He was issued over two hundred patents, more than anyone else at Bell Labs. His work included acoustics, filters, crystals and ceramics, materials science, polymer chemistry, ultrasonics, bonding to semiconductors, internal friction, and viscoelasticity.