Lynch motor

Last updated
Agni Lynch motor fitted to an electric motorcycle Voltron-electric-motorcycle-agni-lynch-motor.jpg
Agni Lynch motor fitted to an electric motorcycle

The Lynch motor is a unique axial gap permanent magnet brushed DC electric motor. [1] The motor has a pancake-like shape and was invented by Cedric Lynch in 1979, the relevant patent being filed on 18 December 1986. [2]

Contents

The Lynch motor is built from ferrite blocks sandwiched between strips of metal, instead of conventional copper coil windings, and is held together purely by magnets. The motor is available in several sizes from 3 kilograms (6.6 lb) to 11 kilograms (24 lb) weight and provides a power of 1.5 kilowatts (2.0 hp) to 11 kilowatts (15 hp) within an efficiency range of 80% to 90%.

History and development

From 1985 through 1992, the Lynch motor, and tooling were gradually improved, by Lynch, with much input from Richard Fletcher and his project team, including William Read, at London Innovation Network (LIN). LIN financed the patents, in Lynch's name. LIN also financed the construction of prototypes, including a batch made by Ouroussoff Engineering, which incorporated some ideas used in subsequent motors.

From 1989, LIN sought a company to manufacture the motor, having already successfully made small batches and individual units. These included the motors used in the Countess of Arrans world electric boat speed record attempt in 1989. Those motors were assembled by Lynch, with help from William Read, who assembled armatures in his hospital bed after a car accident (Motorboats Monthly Jan 1990).

Hotax, where Trevor Lees worked, was approached but, after Lynch showed Hotax how to make the motor they lost interest. Instead, Lees left Hotax in January 1993, and joined the Lynch Motor Company (part of LIN), as factory manager, to assist Lynch to set up larger scale production, which used tooling previously developed, and new tooling designed by Lynch. Some of the new tooling was made by a local toolmaker, Roger Cox.

Lynch and this small team engineered a production standard motor, which was manufactured by the Lynch Motor Company Ltd and named the Lynch motor. Following a rift between Lynch and LIN and the Lynch Motor Company in November 1996, the intellectual property rights were held by Lynch I P, with the Lynch Motor Co, having 50% rights. A new company was formed, LEMCO, which held the other 50% of the rights. This consisted of J P Hansen group main shareholder, with Lynch and Lees as small shareholders. Lynch joined the Indian company Agni Motors in 2002 where the Lynch Motor is built and marketed as the Agni motor. A further licensed design was made by Briggs & Stratton as the Etek DC Motor. The latest model of Agni Motor is manufactured and distributed by Saietta Group, which has been formed following the merger of Agility Global and Agni Motors in May 2015.

Description

Diagram of typical Lynch motor (drawn with 72 poles) Lynch-motor-armature-current-flow.svg
Diagram of typical Lynch motor (drawn with 72 poles)

The traditional Lynch motor design has a spinning armature held on a spindle between two banks of eight fixed permanent magnets. Also stationary are eight brushes (four negative, four positive) on the front side which allow electric current from the power source to reach the armature.

The design of the Lynch motor armature is significantly different compared to other types of motor. The armature coils are formed from insulated copper strips each in a 'U' shape (like a tuning fork). One leg is then bent 45 degrees clockwise, while the other leg is bent 45 degrees anticlockwise. Each coil leg contains several bends before reaching the outside of the armature to be able to pass radially through the ferrite ring before the ends finish 90 degree apart. At the outer edge each copper strip has a crimp forming an electrical connection to its companion 90 degrees rotated. The inner edge of the copper strips have the insulation removed on the front face only, to form the commutator surface where the brushes make contact.

Between each copper coil leg are placed the pieces of the sub-divided and insulated iron ferrite cores making up the ferrite ring. The ferrite ring carries the magnetic flux between the fixed permanent magnets, without needing to use the copper strips (which carry electric current). As the armature spins, current flows from the one brush, into the commutator, outwards along one copper coil leg, which is sandwiched between the iron ferrite core pieces. When the current reaches the connecting crimp positioned on the outer edge, it transfers to a new leg on rear side of the armature and runs back to the centre, again sandwiched between ferrites 45-degrees out of phase from the previous ferrites. The electric current then arrives back at the centre, 90-degrees later and swaps sides back to the front face before reaching the corresponding brush (of the opposite electrical polarity) 135-degrees from the initial brush.

In the design of the Lynch motor armature, the iron laminations are made from individual thin rectangular pieces slotted together to form a full circular ring. Because magnetic flux passes sideways through the laminations along one axis only, it is possible to use grain-oriented material normally used in large transformers. This has much better magnetic properties along the grain orientation but worse properties in other directions. In a traditional radial gap electric motor it cannot be easily aligned with the field direction, but in axial gap motors like the Lynch motor it leads to higher efficiencies.

Production

Small-scale production in 1988 with the electric vehicle conversion firm London Innovation [3] and later with the Lynch Electric Motor Company (LEMCO). In 1989 four of them powered the boat An Stradag, driven by the Countess of Arran, to a world record speed for an electric boat of just over 80 kilometres per hour (50 mph). [4] The motor was adopted by the Swiss company ASMO for use in its electric go-kart drive systems. [5] Its efficiency extends the life of the batteries and so improves the economics of running an electric kart track.

The patents and license rights for the manufacturing of the Lynch motor are held by the Lynch IP company, which has sold a license to Briggs and Stratton to manufacture the ETEK motor.

LEMCO continued to manufacture motors and now trades under the name of LMC (Lynch Motor Company) which now owns the Lynch IP company and therefore all rights and patents pertaining to the motor. [6]

In 2009, Cedric Lynch parted company with LMC and is working for Agni Motors, which is producing similar motors. [5] [7]

Lynch motors are mentioned as being a unique product in the documentary "The White Diamond" about a lighter than air ship: "This is actually an interesting motor. It is designed by somebody called Lynch in England. He never went to University and doesn't know any mathematics and stuff like that, but he taught himself electrical engineering. And it turns out the motor he made is one of the world's leading motors in terms of power and mass. Lynch developed his own kind of algebra to do that but no other academic can understand what he's doing, but he seems to know more than many academics in electrical engineering departments because this motor is of very good performance ... the best that I could find." [8]

Lynch motors powered world's first manned electric helicopter, designed and flown by Pascal Chretien. This unique helicopter set a Guinness World Record on 12 August 2011, and received the IDTechEx Electric Vehicles Land Sea & Air award in 2012.

Recent projects

Patents

Related Research Articles

<span class="mw-page-title-main">Electromagnetic coil</span> Electrical component

An electromagnetic coil is an electrical conductor such as a wire in the shape of a coil. Electromagnetic coils are used in electrical engineering, in applications where electric currents interact with magnetic fields, in devices such as electric motors, generators, inductors, electromagnets, transformers, and sensor coils. Either an electric current is passed through the wire of the coil to generate a magnetic field, or conversely, an external time-varying magnetic field through the interior of the coil generates an EMF (voltage) in the conductor.

<span class="mw-page-title-main">Electric motor</span> Machine that converts electrical energy into mechanical energy

An electric motor is an electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motor's shaft. An electric generator is mechanically identical to an electric motor, but operates in reverse, converting mechanical energy into electrical energy.

<span class="mw-page-title-main">Commutator (electric)</span> Device for changing direction of current

A commutator is a rotary electrical switch in certain types of electric motors and electrical generators that periodically reverses the current direction between the rotor and the external circuit. It consists of a cylinder composed of multiple metal contact segments on the rotating armature of the machine. Two or more electrical contacts called "brushes" made of a soft conductive material like carbon press against the commutator, making sliding contact with successive segments of the commutator as it rotates. The windings on the armature are connected to the commutator segments.

<span class="mw-page-title-main">Alternator</span> Device converting mechanical into electrical energy

An alternator is an electrical generator that converts mechanical energy to electrical energy in the form of alternating current. For reasons of cost and simplicity, most alternators use a rotating magnetic field with a stationary armature. Occasionally, a linear alternator or a rotating armature with a stationary magnetic field is used. In principle, any AC electrical generator can be called an alternator, but usually the term refers to small rotating machines driven by automotive and other internal combustion engines.

<span class="mw-page-title-main">Synchronous motor</span> Type of AC motor

A synchronous electric motor is an AC electric motor in which, at steady state, the rotation of the shaft is synchronized with the frequency of the supply current; the rotation period is exactly equal to an integral number of AC cycles. Synchronous motors use electromagnets as the stator of the motor which create a magnetic field that rotates in time with the oscillations of the current. The rotor with permanent magnets or electromagnets turns in step with the stator field at the same rate and as a result, provides the second synchronized rotating magnet field. A synchronous motor is termed doubly fed if it is supplied with independently excited multiphase AC electromagnets on both the rotor and stator.

<span class="mw-page-title-main">Brushless DC electric motor</span> Synchronous electric motor powered by an inverter

A brushless DC electric motor (BLDC), also known as an electronically commutated motor, is a synchronous motor using a direct current (DC) electric power supply. It uses an electronic controller to switch DC currents to the motor windings producing magnetic fields that effectively rotate in space and which the permanent magnet rotor follows. The controller adjusts the phase and amplitude of the DC current pulses to control the speed and torque of the motor. This control system is an alternative to the mechanical commutator (brushes) used in many conventional electric motors.

<span class="mw-page-title-main">DC motor</span> Motor which works on direct current

A DC motor is an electrical motor that uses direct current (DC) to produce mechanical force. The most common types rely on magnetic forces produced by currents in the coils. Nearly all types of DC motors have some internal mechanism, either electromechanical or electronic, to periodically change the direction of current in part of the motor.

<span class="mw-page-title-main">Armature (electrical)</span> Power-producing component of an electric machine

In electrical engineering, the armature is the winding of an electric machine which carries alternating current. The armature windings conduct AC even on DC machines, due to the commutator action or due to electronic commutation, as in brushless DC motors. The armature can be on either the rotor or the stator, depending on the type of electric machine.

<span class="mw-page-title-main">Field coil</span> Electromagnet used to generate a magnetic field in an electro-magnetic machine

A field coil is an electromagnet used to generate a magnetic field in an electro-magnetic machine, typically a rotating electrical machine such as a motor or generator. It consists of a coil of wire through which a current flows.

Constructed in 1976 and 1977, Mass Driver 1 was an early demonstration of the concept of the mass driver, a form of electromagnetic launcher, which in principle could also be configured as a rocket motor, using asteroidal materials for reaction mass and energized by solar or other electric power.

<span class="mw-page-title-main">Gramme machine</span> Electrical generator that produces direct current

A Gramme machine, Gramme ring, Gramme magneto, or Gramme dynamo is an electrical generator that produces direct current, named for its Belgian inventor, Zénobe Gramme, and was built as either a dynamo or a magneto. It was the first generator to produce power on a commercial scale for industry. Inspired by a machine invented by Antonio Pacinotti in 1860, Gramme was the developer of a new induced rotor in form of a wire-wrapped ring and demonstrated this apparatus to the Academy of Sciences in Paris in 1871. Although popular in 19th century electrical machines, the Gramme winding principle is no longer used since it makes inefficient use of the conductors. The portion of the winding on the interior of the ring cuts no flux and does not contribute to energy conversion in the machine. The winding requires twice the number of turns and twice the number of commutator bars as an equivalent drum-wound armature.

<span class="mw-page-title-main">Magnet wire</span> Coated wire for construction of coils

Magnet wire or enameled wire is a copper or aluminium wire coated with a very thin layer of insulation. It is used in the construction of transformers, inductors, motors, generators, speakers, hard disk head actuators, electromagnets, electric guitar pickups, and other applications that require tight coils of insulated wire.

A brushed DC electric motor is an internally commutated electric motor designed to be run from a direct current power source and utilizing an electric brush for contact.

<span class="mw-page-title-main">Dynamo</span> Electrical generator that produces direct current with the use of a commutator

A dynamo is an electrical generator that creates direct current using a commutator. Dynamos were the first electrical generators capable of delivering power for industry, and the foundation upon which many other later electric-power conversion devices were based, including the electric motor, the alternating-current alternator, and the rotary converter.

In electrical engineering, electric machine is a general term for machines using electromagnetic forces, such as electric motors, electric generators, and others. They are electromechanical energy converters: an electric motor converts electricity to mechanical power while an electric generator converts mechanical power to electricity. The moving parts in a machine can be rotating or linear. Besides motors and generators, a third category often included is transformers, which although they do not have any moving parts are also energy converters, changing the voltage level of an alternating current.

<span class="mw-page-title-main">Bipolar electric motor</span> Electric motor with only two poles to its stationary field

A bipolar electric motor is an electric motor with only two poles to its stationary field. They are an example of the simple brushed DC motor, with a commutator. This field may be generated by either a permanent magnet or a field coil.

<span class="mw-page-title-main">Magneto</span> Electricity-producing machine

A magneto is an electrical generator that uses permanent magnets to produce periodic pulses of alternating current. Unlike a dynamo, a magneto does not contain a commutator to produce direct current. It is categorized as a form of alternator, although it is usually considered distinct from most other alternators, which use field coils rather than permanent magnets.

<span class="mw-page-title-main">Permanent magnet motor</span> Type of electric motor

A permanent magnet motor is a type of electric motor that uses permanent magnets for the field excitation and a wound armature. The permanent magnets can either be stationary or rotating; interior or exterior to the armature for a radial flux machine or layered with the armature for an axial flux topology. The schematic shows a permanent magnet motor with stationary magnets outside of a brushed armature.

<span class="mw-page-title-main">Shading coil</span>

A shading coil or shading ring is a single turn of electrical conductor located in the face of the magnet assembly or armature of an alternating current solenoid. The alternating current in the energized primary coil induces an alternating current in the shading coil. This induced current creates an auxiliary magnetic flux which is 90 degrees out of phase from the magnetic flux created by the primary coil.

<span class="mw-page-title-main">Axial flux motor</span> Type of electric motor construction

An axial flux motor is a geometry of electric motor construction where the gap between the rotor and stator, and therefore the direction of magnetic flux between the two, is aligned parallel with the axis of rotation, rather than radially as with the concentric cylindrical geometry of the more common radial flux motor.

References

  1. "IEEE2007 paper on Lynch Motor" (PDF). Retrieved 25 February 2016.
  2. EP 230759,Lynch, Cedric,"Electrical machines",published 1987-08-05
  3. "Cedric Lynch and his Disc Armature Motors".
  4. "Challenges". Electric Boat Association. Archived from the original on 2004-09-05. Retrieved 2013-10-14.
  5. 1 2 "AGNI Motors". ASMO Karts.
  6. "Lynch Motor Company Ltd".
  7. "Cedric Lynch - Inventor of the Lynch Motor". Agni Motors. Archived from the original on 2011-07-07. Retrieved 2013-10-14.
  8. The White Diamond - aviation documentary
  9. "ENV". Archived from the original on 2008-03-06.
  10. "design and innovation company - case studies". seymourpowell. Archived from the original on 2008-04-12. Retrieved 2012-02-22.
  11. "Orange Juice Electric Drag Racing Team". Archived from the original on 2009-08-20.
  12. Electric Dragster with A123 Li-Ion Pack Sets Record on YouTube
  13. "Top Gear goes electric". Lynch Motor Company Ltd. 2008-07-30.
  14. "Solution F". Electric VTOL News by the Vertical Flight Society. 2018-09-01. Retrieved 2018-09-01.