Electric machine

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In electrical engineering, electric machine is a general term for machines using electromagnetic forces, such as electric motors, electric generators, and others. They are electromechanical energy converters: an electric motor converts electricity to mechanical power while an electric generator converts mechanical power to electricity. The moving parts in a machine can be rotating (rotating machines) or linear (linear machines). While transformers are occasionally called "static electric machines", [1] since they do not have moving parts, generally they are not considered "machines", [2] but as electrical devices "closely related" to the electrical machines. [3]

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Electric machines, in the form of synchronous and induction generators, produce about 95% of all electric power on Earth (as of early 2020s), [4] and in the form of electric motors consume approximately 60% of all electric power produced. Electric machines were developed beginning in the mid 19th century and since that time have been a ubiquitous component of the infrastructure. Developing more efficient electric machine technology is crucial to any global conservation, green energy, or alternative energy strategy.

Generator

Electric generator. ManitobaHydroPointeduBois Generator.jpg
Electric generator.

An electric generator is a device that converts mechanical energy to electrical energy. A generator forces electrons to flow through an external electrical circuit. It is somewhat analogous to a water pump, which creates a flow of water but does not create the water inside. The source of mechanical energy, the prime mover, may be a reciprocating or turbine steam engine, water falling through a turbine or waterwheel, an internal combustion engine, a wind turbine, a hand crank, compressed air or any other source of mechanical energy.

The two main parts of an electrical machine can be described in either mechanical or electrical terms. In mechanical terms, the rotor is the rotating part, and the stator is the stationary part of an electrical machine. In electrical terms, the armature is the power-producing component and the field is the magnetic field component of an electrical machine. The armature can be on either the rotor or the stator. The magnetic field can be provided by either electromagnets or permanent magnets mounted on either the rotor or the stator. Generators are classified into two types, AC generators and DC generators.

AC generator

An AC generator converts mechanical energy into alternating current electricity. Because power transferred into the field circuit is much less than power transferred into the armature circuit, AC generators nearly always have the field winding on the rotor and the armature winding on the stator.

AC generators are classified into several types.

DC generator

A DC generator is a machine that converts mechanical energy into Direct Current electrical energy. A DC generator generally has a commutator with split ring to produce a direct current instead of an alternating current.

Motor

Electric motor. Silniki by Zureks.jpg
Electric motor.

An electric motor converts electrical energy into mechanical energy. The reverse process of electrical generators, most electric motors operate through interacting magnetic fields and current-carrying conductors to generate rotational force. Motors and generators have many similarities and many types of electric motors can be run as generators, and vice versa. Electric motors are found in applications as diverse as industrial fans, blowers and pumps, machine tools, household appliances, power tools, and disk drives. They may be powered by direct current or by alternating current which leads to the two main classifications: AC motors and DC motors.

AC motor

An AC motor converts alternating current into mechanical energy. It commonly consists of two basic parts, an outside stationary stator having coils supplied with alternating current to produce a rotating magnetic field, and an inside rotor attached to the output shaft that is given a torque by the rotating field. The two main types of AC motors are distinguished by the type of rotor used.

DC motor

The brushed DC electric motor generates torque directly from DC power supplied to the motor by using internal commutation, stationary permanent magnets, and rotating electrical magnets. Brushes and springs carry the electric current from the commutator to the spinning wire windings of the rotor inside the motor. Brushless DC motors use a rotating permanent magnet in the rotor, and stationary electrical magnets on the motor housing. A motor controller converts DC to AC. This design is simpler than that of brushed motors because it eliminates the complication of transferring power from outside the motor to the spinning rotor. An example of a brushless, synchronous DC motor is a stepper motor which can divide a full rotation into a large number of steps.

Other electromagnetic machines

Other electromagnetic machines include the Amplidyne, Synchro, Metadyne, Eddy current clutch, Eddy current brake, Eddy current dynamometer, Hysteresis dynamometer, Rotary converter, and Ward Leonard set. A rotary converter is a combination of machines that act as a mechanical rectifier, inverter or frequency converter. The Ward Leonard set is a combination of machines used to provide speed control. Other machine combinations include the Kraemer and Scherbius systems.

Electromagnetic-rotor machines

Electromagnetic-rotor machines are machines having some kind of electric current in the rotor which creates a magnetic field which interacts with the stator windings. The rotor current can be the internal current in a permanent magnet (PM machine), a current supplied to the rotor through brushes (Brushed machine) or a current set up in closed rotor windings by a varying magnetic field (Induction machine).

Permanent magnet machines

PM machines have permanent magnets in the rotor which set up a magnetic field. The magnetomotive force in a PM (caused by orbiting electrons with aligned spin) is generally much higher than what is possible in a copper coil. The copper coil can, however, be filled with a ferromagnetic material, which gives the coil much lower magnetic reluctance. Still the magnetic field created by modern PMs (Neodymium magnets) is stronger, which means that PM machines have a better torque/volume and torque/weight ratio than machines with rotor coils under continuous operation. This may change with introduction of superconductors in rotor.

Since the permanent magnets in a PM machine already introduce considerable magnetic reluctance, then the reluctance in the air gap and coils are less important. This gives considerable freedom when designing PM machines.

It is usually possible to overload electric machines for a short time until the current in the coils heats parts of the machine to a temperature which cause damage. PM machines can less tolerate such overload, because too high current in the coils can create a magnetic field strong enough to demagnetise the magnets.

Brushed machines

Brushed machines are machines where the rotor coil is supplied with current through brushes in much the same way as current is supplied to the car in an electric slot car track. More durable brushes can be made of graphite or liquid metal. It is even possible to eliminate the brushes in a "brushed machine" by using a part of the rotor and stator as a transformer that transfers current without creating torque. Brushes must not be confused with a commutator. The difference is that the brushes only transfer electric current to a moving rotor while a commutator also provides switching of the current direction.

There is iron (usually laminated steel cores made of sheet metal) between the rotor coils and teeth of iron between the stator coils in addition to black iron behind the stator coils. The gap between rotor and the stator is also made as small as possible. All this is done to minimize the magnetic reluctance of the magnetic circuit which the magnetic field created by the rotor coils travels through, something which is important for optimizing these machines.

Large brushed machines which are run with DC to the stator windings at synchronous speed are the most common generator in power plants, because they also supply reactive power to the grid, because they can be started by the turbine and because the machine in this system can generate power at a constant speed without a controller. This type of machine is often referred to in the literature as a synchronous machine.

This machine can also be run by connecting the stator coils to the grid and supplying the rotor coils with AC from an inverter. The advantage is that it is possible to control the rotating speed of the machine with a fractionally rated inverter. When run this way the machine is known as a brushed double feed "induction" machine. "Induction" is misleading because there is no useful current in the machine which is set up by induction.

Induction machines

Induction machines have short circuited rotor coils where a current is set up and maintained by induction. This requires that the rotor rotates at other than synchronous speed, so that the rotor coils are subjected to a varying magnetic field created by the stator coils. An induction machine is an asynchronous machine.

Induction eliminates the need for brushes which is usually a weak part in an electric machine. It also allows designs which make it very easy to manufacture the rotor. A metal cylinder will work as rotor, but to improve efficiency a "squirrel cage" rotor or a rotor with closed windings is usually used. The speed of asynchronous induction machines will decrease with increased load because a larger speed difference between stator and rotor is necessary to set up sufficient rotor current and rotor magnetic field. Asynchronous induction machines can be made so they start and run without any means of control if connected to an AC grid, but the starting torque is low.

A special case would be an induction machine with superconductors in the rotor. The current in the superconductors will be set up by induction, but the rotor will run at synchronous speed because there will be no need for a speed difference between the magnetic field in stator and speed of rotor to maintain the rotor current.

Another special case would be the brushless double fed induction machine, which has a double set of coils in the stator. Since it has two moving magnetic fields in the stator, it gives no meaning to talk about synchronous or asynchronous speed.

Reluctance machines

Reluctance machines have no windings on the rotor, only a ferromagnetic material shaped so that "electromagnets" in stator can "grab" the teeth in rotor and advance it a little. The electromagnets are then turned off, while another set of electromagnets is turned on to move rotor further. Another name is step motor, and it is suited for low speed and accurate position control. Reluctance machines can be supplied with permanent magnets in the stator to improve performance. The "electromagnet" is then "turned off" by sending a negative current in the coil. When the current is positive the magnet and the current cooperate to create a stronger magnetic field which will improve the reluctance machine's maximum torque without increasing the currents maximum absolute value.

Polyphase AC machines

The armature of polyphase electric machines includes multiple windings powered by the AC currents offset one from another by equal phasor angles. The most popular are the 3 phase machines, where the windings are (electrically) 120° apart. [5]

The 3-phase machines have major advantages of the single-phase ones: [6]

Sequence

The winding phases of the 3-phase motor must be energized in a sequence for a motor to rotate, for example the phase V lagging phase U by 120°, and phase W lagging the phase V (U > V > W, normal phase rotation, positive sequence). If the sequence is reversed (W < V < U), the motor will rotate in the opposite direction (negative sequence). The common current through all three windings is called zero sequence. Any combination of the AC currents in the three windings can be expressed as a sum of three symmetrical currents, corresponding to positive, negative, and zero sequences. [7]

Electrostatic machines

In electrostatic machines, torque is created by attraction or repulsion of electric charge in rotor and stator.

Electrostatic generators generate electricity by building up electric charge. Early types were friction machines, later ones were influence machines that worked by electrostatic induction. The Van de Graaff generator is an electrostatic generator still used in research today.

Homopolar machines

Homopolar machines are true DC machines where current is supplied to a spinning wheel through brushes. The wheel is inserted in a magnetic field, and torque is created as the current travels from the edge to the centre of the wheel through the magnetic field.

Electric machine systems

For optimized or practical operation of electric machines, today's electric machine systems are complemented with electronic control.

Related Research Articles

<span class="mw-page-title-main">Electric motor</span> Machine that converts electrical energy into mechanical energy

An electric motor is an electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motor's shaft. An electric generator is mechanically identical to an electric motor, but operates in reverse, converting mechanical energy into electrical energy.

<span class="mw-page-title-main">Electric generator</span> Device that converts other energy to electrical energy

In electricity generation, a generator is a device that converts motion-based power or fuel-based power into electric power for use in an external circuit. Sources of mechanical energy include steam turbines, gas turbines, water turbines, internal combustion engines, wind turbines and even hand cranks. The first electromagnetic generator, the Faraday disk, was invented in 1831 by British scientist Michael Faraday. Generators provide nearly all the power for electrical grids.

<span class="mw-page-title-main">Alternator</span> Device converting mechanical into electrical energy

An alternator is an electrical generator that converts mechanical energy to electrical energy in the form of alternating current. For reasons of cost and simplicity, most alternators use a rotating magnetic field with a stationary armature. Occasionally, a linear alternator or a rotating armature with a stationary magnetic field is used. In principle, any AC electrical generator can be called an alternator, but usually the term refers to small rotating machines driven by automotive and other internal combustion engines.

<span class="mw-page-title-main">Induction motor</span> Type of AC electric motor

An induction motor or asynchronous motor is an AC electric motor in which the electric current in the rotor that produces torque is obtained by electromagnetic induction from the magnetic field of the stator winding. An induction motor therefore needs no electrical connections to the rotor. An induction motor's rotor can be either wound type or squirrel-cage type.

<span class="mw-page-title-main">Synchronous motor</span> Type of AC motor

A synchronous electric motor is an AC electric motor in which, at steady state, the rotation of the shaft is synchronized with the frequency of the supply current; the rotation period is exactly equal to an integer number of AC cycles. Synchronous motors use electromagnets as the stator of the motor which create a magnetic field that rotates in time with the oscillations of the current. The rotor with permanent magnets or electromagnets turns in step with the stator field at the same rate and as a result, provides the second synchronized rotating magnet field. A synchronous motor is termed doubly fed if it is supplied with independently excited multiphase AC electromagnets on both the rotor and stator.

<span class="mw-page-title-main">Brushless DC electric motor</span> Synchronous electric motor powered by an inverter

A brushless DC electric motor (BLDC), also known as an electronically commutated motor, is a synchronous motor using a direct current (DC) electric power supply. It uses an electronic controller to switch DC currents to the motor windings producing magnetic fields that effectively rotate in space and which the permanent magnet rotor follows. The controller adjusts the phase and amplitude of the DC current pulses to control the speed and torque of the motor. This control system is an alternative to the mechanical commutator (brushes) used in many conventional electric motors.

<span class="mw-page-title-main">DC motor</span> Motor which works on direct current

A DC motor is an electrical motor that uses direct current (DC) to produce mechanical force. The most common types rely on magnetic forces produced by currents in the coils. Nearly all types of DC motors have some internal mechanism, either electromechanical or electronic, to periodically change the direction of current in part of the motor.

<span class="mw-page-title-main">Shaded-pole motor</span> Type of AC single-phase induction motor

The shaded-pole motor is the original type of AC single-phase motor, dating back to at least as early as 1890. A shaded-pole motor is a small motor with either two or four poles, in which the auxiliary winding is composed of a copper ring or bar surrounding a portion of each pole to produce a weakly rotating magnetic field. When single phase AC supply is applied to the stator winding, due to shading provided to the poles, a rotating magnetic field is generated. This auxiliary single-turn winding is called a shading coil. Currents induced in this coil by the magnetic field create a second electrical phase by delaying the phase of magnetic flux change for that pole enough to provide a 2-phase rotating magnetic field. The direction of rotation is from the unshaded side to the shaded (ring) side of the pole. Since the phase angle between the shaded and unshaded sections is small, shaded-pole motors produce only a small starting torque relative to torque at full speed. Shaded-pole motors of the asymmetrical type shown are only reversible by disassembly and flipping over the stator, though some similar looking motors have small, switch-shortable auxiliary windings of thin wire instead of thick copper bars and can reverse electrically. Another method of electrical reversing involves four coils.

<span class="mw-page-title-main">Armature (electrical)</span> Power-producing component of an electric machine

In electrical engineering, the armature is the winding of an electric machine which carries alternating current. The armature windings conduct AC even on DC machines, due to the commutator action or due to electronic commutation, as in brushless DC motors. The armature can be on either the rotor or the stator, depending on the type of electric machine.

<span class="mw-page-title-main">Universal motor</span> Type of electric motor

The universal motor is a type of electric motor that can operate on either AC or DC power and uses an electromagnet as its stator to create its magnetic field. It is a commutated series-wound motor where the stator's field coils are connected in series with the rotor windings through a commutator. It is often referred to as an AC series motor. The universal motor is very similar to a DC series motor in construction, but is modified slightly to allow the motor to operate properly on AC power. This type of electric motor can operate well on AC because the current in both the field coils and the armature will alternate synchronously with the supply. Hence the resulting mechanical force will occur in a consistent direction of rotation, independent of the direction of applied voltage, but determined by the commutator and polarity of the field coils.

<span class="mw-page-title-main">Field coil</span> Electromagnet used to generate a magnetic field in an electro-magnetic machine

A field coil is an electromagnet used to generate a magnetic field in an electro-magnetic machine, typically a rotating electrical machine such as a motor or generator. It consists of a coil of wire through which a current flows.

<span class="mw-page-title-main">Repulsion motor</span> Type of AC electric motor

A repulsion motor is a type of electric motor which runs on alternating current (AC). It was formerly used as a traction motor for electric trains but has been superseded by other types of motors. Repulsion motors are classified as single phase motors.

<span class="mw-page-title-main">Reluctance motor</span> Type of electric motor

A reluctance motor is a type of electric motor that induces non-permanent magnetic poles on the ferromagnetic rotor. The rotor does not have any windings. It generates torque through magnetic reluctance.

<span class="mw-page-title-main">AC motor</span> Electric motor driven by an AC electrical input

An AC motor is an electric motor driven by an alternating current (AC). The AC motor commonly consists of two basic parts, an outside stator having coils supplied with alternating current to produce a rotating magnetic field, and an inside rotor attached to the output shaft producing a second rotating magnetic field. The rotor magnetic field may be produced by permanent magnets, reluctance saliency, or DC or AC electrical windings.

An induction generator or asynchronous generator is a type of alternating current (AC) electrical generator that uses the principles of induction motors to produce electric power. Induction generators operate by mechanically turning their rotors faster than synchronous speed. A regular AC induction motor usually can be used as a generator, without any internal modifications. Because they can recover energy with relatively simple controls, induction generators are useful in applications such as mini hydro power plants, wind turbines, or in reducing high-pressure gas streams to lower pressure.

<span class="mw-page-title-main">Rotor (electric)</span> Non-stationary part of a rotary electric motor

The rotor is a moving component of an electromagnetic system in the electric motor, electric generator, or alternator. Its rotation is due to the interaction between the windings and magnetic fields which produces a torque around the rotor's axis.

A brushed DC electric motor is an internally commutated electric motor designed to be run from a direct current power source and utilizing an electric brush for contact.

<span class="mw-page-title-main">Dynamo</span> Electrical generator that produces direct current with the use of a commutator

A dynamo is an electrical generator that creates direct current using a commutator. Dynamos were the first electrical generators capable of delivering power for industry, and the foundation upon which many other later electric-power conversion devices were based, including the electric motor, the alternating-current alternator, and the rotary converter.

<span class="mw-page-title-main">Switched reluctance motor</span> Externally controlled electric motor that runs by reluctance torque

The switched reluctance motor (SRM) is an electric motor that runs by reluctance torque and thus is a subgroup in reluctance motors. Unlike common brushed DC motor types, power is delivered to windings in the stator (case) rather than the rotor. This greatly simplifies mechanical design as power does not have to be delivered to a moving part which eliminates the need for a commutator, but it complicates the electrical design as some sort of switching system needs to be used to deliver power to the different windings. Electronic devices can precisely time the switching of currents, facilitating SRM configurations. Its main drawback is torque ripple. Controller technology that limits torque ripple at low speeds has been demonstrated. Sources disagree on whether it is a type of stepper motor.

Electromagnetically induced acoustic noise (and vibration), electromagnetically excited acoustic noise, or more commonly known as coil whine, is audible sound directly produced by materials vibrating under the excitation of electromagnetic forces. Some examples of this noise include the mains hum, hum of transformers, the whine of some rotating electric machines, or the buzz of fluorescent lamps. The hissing of high voltage transmission lines is due to corona discharge, not magnetism.

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Further reading