Fuel gas

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Blue flame of fuel gas burners

Fuel gas is one of a number of fuels that under ordinary conditions are gaseous. Most fuel gases are composed of hydrocarbons (such as methane and propane), hydrogen, carbon monoxide, or mixtures thereof. Such gases are sources of energy that can be readily transmitted and distributed through pipes.

Contents

Fuel gas is contrasted with liquid fuels and solid fuels, although some fuel gases are liquefied for storage or transport (for example, autogas and liquified petroleum gas). While their gaseous nature has advantages, avoiding the difficulty of transporting solid fuel and the dangers of spillage inherent in liquid fuels, it also has limitations. It is possible for a fuel gas to be undetected and cause a gas explosion. For this reason, odorizers are added to most fuel gases. The most common type of fuel gas in current use is natural gas.

Types of fuel gas

19th-century style gas lights in New Orleans Chartres Gaslights NOLA.JPG
19th-century style gas lights in New Orleans

There are two broad classes of fuel gases, based not on their chemical composition, but their source and the way they are produced: those found naturally, and those manufactured from other materials.

Manufactured fuel gas

Manufactured fuel gases are those produced by chemical transformations of solids, liquids, or other gases. When obtained from solids, the conversion is referred to as gasification and the facility is known as a gasworks.

Manufactured fuel gases include: [1] [2]

The coal gas made by the pyrolysis of coal contains impurities such a tar, ammonia and hydrogen sulfide. These must be removed and a substantial amount of plant may be required to do this. [3]

Well or mine extracted fuel gases

In the 20th century, natural gas, composed primarily of methane, became the dominant source of fuel gas, as instead of having to be manufactured in various processes, it could be extracted from deposits in the earth. Natural gas may be combined with hydrogen to form a mixture known as HCNG.

Additional fuel gases obtained from natural gas or petroleum:

The composition of natural gas varies widely, but the table shows a typical composition. [4]

Composition of natural gas
ComponentVolume %
Methane 93.63
Ethane 3.25
Propane 0.69
Butane 0.27
Other hydrocarbons0.20
Nitrogen 1.78
Carbon dioxide 0.13
Helium 0.05

Natural gas is produced with water and gas condensate. These liquids have to be removed before the gas can be used as fuel. Even after treatment the gas will be saturated and liable to condense as liquid in the pipework. This can be reduced by superheating the fuel gas. [5]

Specification

In addition to chemical composition fuel gas may need to comply with parameters such as calorific value, Wobbe index, dewpoint, etc. The following specification is for the British National Transmission System. [6]

Specification of fuel gas
Content or characteristicValue
Gross calorific value 37.0 – 44.5 MJ/m3
Wobbe number* 47.2 – 51.41 MJ/m3
Water dewpoint<-10 °C @ 85barg
Hydrocarbon dewpoint <-2 °C
Hydrogen sulphide content*≤5 mg/m3
Total sulphur content (including H2S)*≤50 mg/m3
Hydrogen content*≤0.1% (molar)
Oxygen content*≤0.2% (molar)
Carbon dioxide content≤2.0% (molar)
Nitrogen content<5.0% (molar)
Total inerts<7.0%
Incomplete combustion factor*≤0.48
Soot index*≤0.60

Incomplete Combustion Factor (ICF) – an empirical index that relates the composition of a gas to its tendency to burn incompletely in a gas appliance. [7] Dutton defined the ICF as: ICF = 0.64 × (W − 50.73 + 0.03 × PN) where W is the Wobbe index, MJ/m3; PN is the volumetric percentage of C3H8 plus N2 in a three-component mixture. [8]

Soot Index (SI) – an empirical index that relates the composition of a gas to its tendency to produce soot during combustion in a gas appliance. [7]

The calorific value of manufactured gas is around 500 Btu per cubic foot (18,629 kJ/m3). Whereas, the calorific value of natural gas is twice that at around 1000 Btu per cubic foot (37,259 kJ/m3). [3] For a given amount of heat only half the volume of natural gas is required.  

Uses of fuel gas

One of the earliest uses was gas lighting, which enabled the widespread adoption of streetlamps and the illumination of buildings in towns. Fuel gas was also used in gas burners, in particular the Bunsen burner used in laboratories. It may also be used gas heaters, camping stoves, and even to power vehicles, as they have a high calorific value.

Fuel gas is widely used by industrial, commercial and domestic users. Industry uses fuel gas for heating furnaces, kilns, boilers and ovens and for space heating and drying . The electricity industry uses fuel gas to power gas turbines to generate electricity. The specification of fuel gas for gas turbines may be quite stringent. [5] Fuel gas may also be used as a feedstock for chemical processes.

Fuel gas in the commercial sector is used for heating, cooking, baking and drying, and in the domestic sector for heating and cooking.

Currently, fuel gases, especially syngas, are used heavily for the production of ammonia for fertilizers and for the preparation of many detergents and specialty chemicals. [1]

On an industrial plant fuel gas may be used to purge pipework and vessels to prevent the ingress of air. Any fuel gas surplus to needs may be disposed of by burning in the plant gas flare system.

For users that burn gas directly fuel gas is supplied at a pressure of about 15 psi (1 barg). Gas turbines need a supply pressure of 250-350 psi (17-24 barg).

Related Research Articles

<span class="mw-page-title-main">Coke (fuel)</span> Hard fuel containing mostly carbon

Coke is a grey, hard, and porous coal-based fuel with a high carbon content and few impurities, made by heating coal or oil in the absence of air—a destructive distillation process. It is an important industrial product, used mainly in iron ore smelting, but also as a fuel in stoves and forges when air pollution is a concern.

<span class="mw-page-title-main">Producer gas</span> Obsolete form of gas fuel

Producer gas is fuel gas that is manufactured by blowing through a coke or coal fire with air and steam simultaneously. It mainly consists of carbon monoxide (CO), hydrogen (H2), as well as substantial amounts of nitrogen (N2). The caloric value of the producer gas is low (mainly because of its high nitrogen content), and the technology is obsolete. Improvements over producer gas, also obsolete, include water gas where the solid fuel is treated intermittently with air and steam and, far more efficiently synthesis gas where the solid fuel is replaced with methane.

Syngas, or synthesis gas, is a mixture of hydrogen and carbon monoxide, in various ratios. The gas often contains some carbon dioxide and methane. It is principally used for producing ammonia or methanol. Syngas is combustible and can be used as a fuel. Historically, it has been used as a replacement for gasoline, when gasoline supply has been limited; for example, wood gas was used to power cars in Europe during WWII.

<span class="mw-page-title-main">Pyrolysis</span> Thermal decomposition of materials at elevated temperatures in an inert atmosphere

The pyrolysis process is the thermal decomposition of materials at elevated temperatures, often in an inert atmosphere. The word is coined from the Greek-derived elements pyro "fire", "heat", "fever" and lysis "separating".

<span class="mw-page-title-main">Gasification</span> Form of energy conversion

Gasification is a process that converts biomass- or fossil fuel-based carbonaceous materials into gases, including as the largest fractions: nitrogen (N2), carbon monoxide (CO), hydrogen (H2), and carbon dioxide (CO2). This is achieved by reacting the feedstock material at high temperatures (typically >700 °C), without combustion, via controlling the amount of oxygen and/or steam present in the reaction. The resulting gas mixture is called syngas (from synthesis gas) or producer gas and is itself a fuel due to the flammability of the H2 and CO of which the gas is largely composed. Power can be derived from the subsequent combustion of the resultant gas, and is considered to be a source of renewable energy if the gasified compounds were obtained from biomass feedstock.

<span class="mw-page-title-main">Liquefied petroleum gas</span> Fuel for heating, cooking and vehicles

Liquefied petroleum gas is a fuel gas which contains a flammable mixture of hydrocarbon gases, specifically propane, propylene, butylene, isobutane, and n-butane.

Coal gas is a flammable gaseous fuel made from coal and supplied to the user via a piped distribution system. It is produced when coal is heated strongly in the absence of air. Town gas is a more general term referring to manufactured gaseous fuels produced for sale to consumers and municipalities.

<span class="mw-page-title-main">Dry distillation</span>

Dry distillation is the heating of solid materials to produce gaseous products. The method may involve pyrolysis or thermolysis, or it may not.

The heating value of a substance, usually a fuel or food, is the amount of heat released during the combustion of a specified amount of it.

The Fischer–Tropsch process (FT) is a collection of chemical reactions that converts a mixture of carbon monoxide and hydrogen, known as syngas, into liquid hydrocarbons. These reactions occur in the presence of metal catalysts, typically at temperatures of 150–300 °C (302–572 °F) and pressures of one to several tens of atmospheres. The Fischer–Tropsch process is an important reaction in both coal liquefaction and gas to liquids technology for producing liquid hydrocarbons.

In industrial chemistry, coal gasification is the process of producing syngas—a mixture consisting primarily of carbon monoxide (CO), hydrogen, carbon dioxide, methane, and water vapour —from coal and water, air and/or oxygen.

The Wobbe index (WI) or Wobbe number is an indicator of the interchangeability of fuel gases such as natural gas, liquefied petroleum gas (LPG), and town gas and is frequently defined in the specifications of gas supply and transport utilities.

Coal liquefaction is a process of converting coal into liquid hydrocarbons: liquid fuels and petrochemicals. This process is often known as "Coal to X" or "Carbon to X", where X can be many different hydrocarbon-based products. However, the most common process chain is "Coal to Liquid Fuels" (CTL).

<span class="mw-page-title-main">Synthetic fuel</span> Fuel from carbon monoxide and hydrogen

Synthetic fuel or synfuel is a liquid fuel, or sometimes gaseous fuel, obtained from syngas, a mixture of carbon monoxide and hydrogen, in which the syngas was derived from gasification of solid feedstocks such as coal or biomass or by reforming of natural gas.

Water gas is a kind of fuel gas, a mixture of carbon monoxide and hydrogen. It is produced by "alternately hot blowing a fuel layer [coke] with air and gasifying it with steam". The caloric yield of this is about 10% of a modern syngas plant. Further making this technology unattractive, its precursor coke is expensive, whereas syngas uses cheaper precursor, mainly methane from natural gas.

<span class="mw-page-title-main">Karrick process</span>

The Karrick process is a low-temperature carbonization (LTC) and pyrolysis process of carbonaceous materials. Although primarily meant for coal carbonization, it also could be used for processing of oil shale, lignite or any carbonaceous materials. These are heated at 450 °C (800 °F) to 700 °C (1,300 °F) in the absence of air to distill out synthetic fuels–unconventional oil and syngas. It could be used for a coal liquefaction as also for a semi-coke production. The process was the work of oil shale technologist Lewis Cass Karrick at the United States Bureau of Mines in the 1920s.

Pyrolysis oil, sometimes also known as bio-crude or bio-oil, is a synthetic fuel under investigation as substitute for petroleum. It is obtained by heating dried biomass without oxygen in a reactor at a temperature of about 500 °C (900 °F) with subsequent cooling. Pyrolysis oil is a kind of tar and normally contains levels of oxygen too high to be considered a pure hydrocarbon. This high oxygen content results in non-volatility, corrosiveness, immiscibility with fossil fuels, thermal instability, and a tendency to polymerize when exposed to air. As such, it is distinctly different from petroleum products. Removing oxygen from bio-oil or nitrogen from algal bio-oil is known as upgrading.

Renewable Fuels are fuels produced from renewable resources. Examples include: biofuels, Hydrogen fuel, and fully synthetic fuel produced from ambient carbon dioxide and water. This is in contrast to non-renewable fuels such as natural gas, LPG (propane), petroleum and other fossil fuels and nuclear energy. Renewable fuels can include fuels that are synthesized from renewable energy sources, such as wind and solar. Renewable fuels have gained in popularity due to their sustainability, low contributions to the carbon cycle, and in some cases lower amounts of greenhouse gases. The geo-political ramifications of these fuels are also of interest, particularly to industrialized economies which desire independence from Middle Eastern oil.

Oil shale gas is a synthetic non-condensable gas mixture (syngas) produced by oil shale thermal processing (pyrolysis). Although often referred to as shale gas, it differs from the natural gas produced from shale, which is also known as shale gas.

References

  1. 1 2 Hiller, Heinz; Reimert, Rainer; Stönner, Hans-Martin (2011). "Gas Production, 1. Introduction". Ullmann's Encyclopedia of Industrial Chemistry . doi:10.1002/14356007.a12_169.pub3. ISBN   978-3527306732.
  2. Scott Wilson, D. (1969). The Modern Gas Industry. London: Edward Arnold. pp. 6, 11–35.
  3. 1 2 Williams, Trevor (1981). A history of the British gas industry. Oxford: Oxford University Press. pp. 15–18, 182. ISBN   0198581572.
  4. Cassidy, Richard (1979). Gas: Natural Energy. London: Frederick Muller Limited. p. 14.
  5. 1 2 Gas Processors Suppliers Association (2004). Engineering Data Book. Tulsa: GPSA. pp. 18–9.
  6. "Gas Safety (Management) Regulations 1996".
  7. 1 2 "Material comparators for end-of-waste decisions Fuels: natural gas" (PDF). Retrieved 15 November 2023.
  8. Duan (2019). "Experimental Study of the Influence of Natural Gas Constituents on CO Emission from Chinese Gas Cooker". Energies. 12 (20): 3997. doi: 10.3390/en12203997 .