Gasworks

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Municipal gasworks in Poznan that produced coal gas between 1856 and 1973. Currently used for distribution of natural gas. Gazownia Grobla RB3.JPG
Municipal gasworks in Poznań that produced coal gas between 1856 and 1973. Currently used for distribution of natural gas.
Disused gasworks that has become a public park located at
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47deg38'43''N 122deg20'05''W / 47.64528degN 122.33472degW / 47.64528; -122.33472
in Seattle, Washington. Gas Works Park 03.jpg
Disused gasworks that has become a public park located at 47°38′43″N122°20′05″W / 47.64528°N 122.33472°W / 47.64528; -122.33472 in Seattle, Washington.

A gasworks or gas house is fundamentally a scalable flammable gas generator whose size (industrial plant/works to micro) depends on the scale of the gas distribution system it supports. Many of these have been made redundant in the developed world by the use of natural gas, though they are still used for storage space.

Contents

Type

Infrastructure TypePrimary FeedstockGas TypeScale & Logic
Normal to Massive Central GasworksBituminous CoalTown GasCentralized "Production & Distribution" Utility using a "Topographic Reticulation (mesh network)" of pipes for street lighting, metropolitan heating, and heavy industry.
Centralized Sub-PlantCoke + Air Producer Gas (Internal)Centralized Utility: Located inside the main gasworks to heat the coal retorts.
Centralized Sub-PlantCoke + Steam + Oil CWG Centralized Utility: Integrated into "larger works" to handle "peak shaving" of Town Gas demand.
Niche Oil-Gas WorksNaphtha / Shale OilPintsch GasSpecialized distribution of portable "Bottled" gas for rail carriages and maritime buoys.
Small Remote GasworksAnthracite / Coke / CharcoalProducer Gas (External)Standalone units for isolated tasks.
Remote System of "Suction" Aspirated Engine and Micro-Gasworks (ft. vertical generator) Marine gas producer and engine plant (Rankin Kennedy, Modern Engines, Vol II).jpg
Remote System of "Suction" Aspirated Engine and Micro-Gasworks (ft. vertical generator)
Remote Uses
Gasworks reliant Aspirated Engine type
Technical LabelFuel Delivery Logic
StandardConstant Volume (Otto Cycle)Constant "pushed" gas delivery from a pressurized main.
SuctionDemand-Variable (Suction Cycle)Gas is "pulled" from an adjacent micro gasworks
TypePrimary FeedstockScale & LogicPrimary Remote Uses
Dowson Gas Plant [1] AnthraciteMini-Utility: Small plant with a boiler and a pressurized gasholder supporting a remote (Otto Cycle) engine.Manor House Lighting, Private Estate "Mini-Grids," isolated hotels.
Small Remote Gasworks [2] Standalone: Engine (Suction Cycle) "on-demand" fuel.Railway Signaling, Water Pumping, Rock Pulverization (Ore), Farm Mechanization
Waste By-product ProducerSawdust, Rice Husks, Coconut ShellsFeedstock Scavenger Standalone: Waste-to-energy conversion.Sawmills, Plantations.

Gasworks for industrial districts and remote locations

Gasworks, specifically for Mond Gas, made low-quality gas (which was sold at low-cost) on a massive scale for industrial districts. They used cheap coal slack and recovered ammonia as a byproduct, then piped the low-quality gas to nearby factories. It was a "centralized" version of a "remote" technology. [3]

Location of GasworksEngine TypeConnection
RemoteSuctionConnected directly to an adjacent micro gasworks.
CentralizedStandardConnected to a large iron "Town Gas" main.
Industrial (Centralized)MondOtto Cycle Gas Engine featuring a non-standard, larger-bore cylinder, connected to a Mond Gas industrial district main.

Early gasworks

1878 European towns lighted by a gaswork using forest timber for gas production: [4]

Coal gas was introduced to Great Britain in the 1790s as an illuminating gas by the Scottish inventor William Murdoch. [7]

Early gasworks were usually located beside a river or canal so that coal could be brought in by barge. Transport was later shifted to railways and many gasworks had internal railway systems with their own locomotives.

Early gasworks were built for factories in the Industrial Revolution from about 1805 as a light source and for industrial processes requiring gas, and for lighting in country houses from about 1845. Country house gas works are extant at Culzean Castle in Scotland and Owlpen in Gloucestershire.

Early 20th Century towns lighted by a gaswork using the petroleum industry's undesirable heavy oil for gas production: [8]

Bunker C / No. 6 Fuel Oil (firing steam boilers in power plants and large vehicles)Gasworks Heavy Oil (feedstock)
TypeResidual Fuel Oil (RFO), the heavy non-volatile residue left after fractional distillation.Residual Fuel Oil (RFO), often called Gas Oil or Crude Oil (if a whole, heavy crude was used).
MarketA direct-burn fuel to make steam.Feedstock for cracking into a gaseous fuel (Town Gas).
PriceGenerally the cheapest commercial petroleum product by volume, as it was the byproduct remaining after all other valuable cuts were distilled.Price was determined by its cracking efficiency—a slightly cleaner heavy oil, yielding more town gas, would justify a higher price than lower yielding pure RFO/waste oil.

Equipment

A gasworks was divided into several sections for the production, purification and storage of gas.

Retort house

Retort house at the Launceston Gasworks, Launceston, Tasmania. Launceston Gas Works.jpg
Retort house at the Launceston Gasworks, Launceston, Tasmania.

This contained the retorts in which coal was heated to generate the gas. The crude gas was siphoned off and passed on to the condenser. The waste product left in the retort was coke. In many cases the coke was then burned to heat the retorts or sold as smokeless fuel.

Condenser

This consisted of a bank of air-cooled gas pipes over a water-filled sump. Its purpose was to remove tar from the gas by condensing it out as the gas was cooled. Occasionally the condenser pipes were contained in a water tank similar to a boiler but operated in the same manner as the air-cooled variant. The tar produced was then held in a tar well/tank which was also used to store liquor.

Exhauster

An impeller or pump was used to increase the gas pressure before scrubbing. Exhausters were optional components and could be placed anywhere along the purifying process but were most often placed after the condensers and immediately before the gas entered the gas holders.

Scrubber

A sealed tank containing water through which the gas was bubbled. This removed ammonia and ammonium compounds. The water often contained dissolved lime to aid the removal of ammonia. The water left behind was known as ammonical liquor. Other versions used consisted of a tower, packed with coke, down which water was trickled.

Purifier

Also known as an Iron Sponge, this removed hydrogen sulfide from the gas by passing it over wooden trays containing moist ferric oxide. The gas then passed on to the gasholder and the iron sulfide was sold to extract the sulfur. Waste from this process often gave rise to blue billy, a ferrocyanide contaminant in the land which causes problems when trying to redevelop an old gasworks site.

Gasholder

Gas-holders, Reading Gas-holders, Reading - geograph.org.uk - 597136.jpg
Gas-holders, Reading

The gas holder or gasometer was a tank used for storage of the gas and to maintain even pressure in distribution pipes. The gas holder usually consisted of an upturned steel bell contained within a large frame that guided it as it rose and fell depending on the amount of gas it contained. [9]

Types of gases produced

The following gases were produced in gas plants, among other things:

The historical lighting of towns relied heavily on Town Gas, which was primarily Coal Gas for much of the 19th century. Water Gas (upgraded to CWG) was introduced later.

Benzole plant

Often only used at large gasworks sites, including those in continental Europe, a benzole plant consisted of a series of vertical tanks containing petroleum oil through which the gas was bubbled. The purpose of a benzole plant was to extract benzole from the gas. The benzole dissolved into the petroleum oil was run through a steam separating plant to be sold separately.

Benzole was sold as a motor fuel and chemical feedstock.

Byproducts and derived hydrocarbons

The by-products of gas-making, such as coke, coal tar, ammonia and sulfur had many uses.

The thermal decomposition of coal and oil at gasworks produced a variety of valuable and often toxic chemical substances in addition to the manufactured Town Gas. The efficient recovery and subsequent sale of these materials—which often became feedstocks for the nascent chemical and dye industries—was crucial to the economic success of the gasworks.

Coal Tar, a complex mixture of organic compounds, was subjected to fractional distillation to extract numerous products, including:

Non-Hydrocarbon and Waste Products

British gasworks today

Coal gas is no longer made in the UK but many gasworks sites are still used for storage and metering of natural gas and some of the old gasometers are still in use. Fakenham gasworks dating from 1846 is the only complete, non-operational gasworks remaining in England. Other examples exist at Biggar in Scotland and Carrickfergus in Northern Ireland.

Gasworks were noted for their foul smell and generally located in the poorest metropolitan areas. Cultural remnants of gasworks include many streets named Gas Street or Gas Avenue and groups or gangs known as Gas House Gang, such as the 1934 St. Louis Cardinals baseball team. The 1946 film Gas House Kids features children from New York's Gas House District taking on a gang, and spawned two sequels. Ewan McColl's 1968 song "Dirty Old Town" (about his home town of Salford) famously begins "Found my love by the gaswork croft…" (in cover versions often "I met my love by the gasworks wall…") [12]

Fans of Bristol Rovers F.C. in south west England are known as ‘Gas-Heads’ due to the proximity of gasometers near to their original ground at Eastville in Bristol. Bristol Rovers F.C. is also known as ‘The Gas’.

Railway gasworks

Eveleigh gasworks Arhs gasworks.jpg
Eveleigh gasworks

Gas was used for many years to illuminate the interior of railway carriages. The New South Wales Government Railways manufactured its own oil-gas for this purpose, together with reticulated coal-gas to railway stations and associated infrastructure. Such works were established at the Macdonaldtown Carriage Sheds, Newcastle, Bathurst, Junee and Werris Creek. These plants followed on from the works of a private supplier which the railway took over in 1884.

Gas was also transported in special travelling gas reservoir wagons from the gasworks to stationary reservoirs located at a number of country stations where carriage reservoirs were replenished.

With the spreading conversion to electric power for lighting buildings and carriages during the 1920s and 1930s, the railway gasworks were progressively decommissioned. [13]

Gasworks being operated as industrial museums

Gasworks Brisbane, Australia

The Gasworks Newstead site in Brisbane Australia has been a stalwart of the river's edge since its development in 1863. By 1890, the works were supplying gas to Brisbane streets from Toowong to Hamilton [14] :7 and over the next 100 years, it would grow to supply Brisbane city with the latest in gas technology until it was decommissioned in 1996.

In March 1866, the Queensland Defence Force placed an official request for town gas connection, evidence of the vital role the gasworks played in the economic development of colonial Brisbane. [15] :9 In fact, the gasworks were considered to be of such importance, that during World War II, genuine fears of attack from Japanese air raids motivated the installation of anti aircraft guns which vigilantly watched over the plant and its employees throughout the war. [15] :10

The site itself has been synonymous with economic growth and benefit to Brisbane and Queensland with the success of the gasworks facilitating further development of the Newstead/Teneriffe area to include the James Hardie fibro-cement manufacturing plant, Shell Oil plant, Brisbane Water and Sewerage Depot and even the “Brisbane Gas Company Cookery School” which operated in the 1940s. In 1954, a carbonizing plant was built, giving Brisbane the "most modern gas producing plant in Australia", [15] :10 consuming 100 tonnes of coal every eight hours.

During its golden years in the late 19th and early 20th centuries, the site also played a role in providing employment to aboriginal Australians and many migrant workers arriving there from Europe after the second World War.

The tradition of the Brisbane Gasworks economic and employment-based successes will not be lost or forgotten with the Teneriffe Gasworks Village Development paying homage to the sites history and integrity in its pending urban development.

The gasholder structure at this site is set to become a hub of a new property development on the site – keeping the structural integrity of the pig iron structure. It will be a true reflection of urban renewal embracing its industrial past. [14] [15]

Dunedin Gasworks Museum

Located in South Dunedin, New Zealand, the Dunedin Gasworks Museum consists of a conserved engine house featuring a working boiler house, fitting shop and collection of five stationary steam engines. There are also displays of domestic and industrial gas appliances.

Technopolis (Gazi)

Located in Athens, Greece Technopolis (Gazi) is a gasworks converted to an exhibition space.

The Gas Museum, Leicester

The Gas Museum in Leicester, UK, is operated by The National Gas Museum Trust.

Gas Works Park

Gas Works Park is a public park in Seattle, Washington.

Warsaw Gasworks Museum

The Warsaw Gasworks Museum is a museum in Warsaw, Poland.

Museo dell'Acqua e del Gas

The Museo dell'Acqua e del Gas is a museum in Genoa, Italy. It is located in the industrial area of the IREN Archived 14 December 2021 at the Wayback Machine company, an Italian multi-utility, where coal gas has been produced till 1972. The small Museum, managed by Fondazione AMGA, hosts a rich collection of industrial finds, related to water and gas works history.

Hasanpaşa Gasworks

Hasanpaşa Gasworks is an 1892-built gasworks in Istanbul, Turkey, which was redeveloped into a museum in 2021.

See also

Notes

  1. Cracking Gas, cracking refers to the thermal decomposition of large hydrocarbon molecules. Special varieties of Cracking Gases are:
    • Pintsch gas, a compressed and bottled oil gas, widely used for lighting railway cars and lighthouses.
    • Blue gas, a highly refined, transportable form of Pintsch gas.

References

  1. Donkin, Bryan (1911). A Text-book on Gas, Oil and Air Engines. Charles Griffin and Company. p. 226. [S]uperheated steam and air are admitted to a furnace together to furnish power gas for driving engines The gas obtained is poorer than water gas but richer than producer gas it can be rapidly and continuously generated and with the proper admixture of air is perfectly suited for this purpose…
  2. William, Robinson (M (1927). Applied Thermodynamics: A Textbook Covering the Syllabuses of the B. Sc., (Eng.), A. M. Inst. Sir I. Pitman & Sons, Limited. p. 254. The pioneer of the suction gas power plant M Léon Bénier was the first to dispense with the steam boiler gas holder and air blower in making and supplying producer gas to the engine.
  3. IChemE. "Old King Coal Part 2: Coal Gases". www.thechemicalengineer.com. Retrieved 14 December 2025.
  4. American Gas-light Journal and Chemical Repertory. M.L. Callender. 1878. p. 124. Among the European towns lighted with wood gas are…
  5. Roscoe, Henry Enfield; Schorlemmer, Karl (1892). A Treatise on Chemistry. D. Appleton and Company. p. 35. [T]he gas works at Giessen where only wood, and for the most part fir wood, was used.
  6. Duclos, Lucien (1859). "On Cresylic Alcohol". The Chemical Gazette. 17 (CCCCIII): 281.
  7. "Murdock, William". World Book Advanced. World Book. 2024. Retrieved 12 March 2024.
  8. Gas Industry: Heat, Light and Power. Periodicals Publishing Company. 1915. p. 557. The production of petroleum … in California in 1893 was 470,179 barrels. By rapid strikes during the life of our association, the production of petroleum increased until, in 1914 there were 102,881,907 barrels produced, and every foot of gas manufactured in California was made from oil.
  9. "GANSG - Gas Works". www.igg.org.uk.
  10. Oelgas. In: Luegers Lexikon der gesamten Technik. 2. Auflage. Band 6. Deutsche Verlags-Anstalt, Leipzig / Stuttgart 1908, S. 765–766
  11. Die Schweizerische Gasindustrie 1850-2020
  12. "Dirty Old Town -- Ewan macCollmasterpiece". Irish Music Daily.
  13. A Brief History of NSW Railway Gasworks Longworth, Jim Australian Railway Historical Society Bulletin, June, 2003 pp203-213
  14. 1 2 Hackner, D., Ed. (1996). A Look Back In Time: A History of Bowen Hills - Newstead & the Creek. Bowen Hills, Brisbane, Queensland Women's Historical Association.
  15. 1 2 3 4 Lambert, J. T. (1996). A Commemoration of the Closure of the Newstead Gas Plant. 6 September 1996. Brisbane, Boral Energy

Photos of Fakenham Gas Works