Hyundai Kappa engine

Last updated
κ engine
Hyundai Motor Company logo.svg   Kappa engine
Moteur Hyundai Kappa I4 1 25.jpg
2009 Hyundai i10 1.25-litre Kappa engine
Overview
Manufacturer Hyundai Motor Company
Production2008–present
Layout
Configuration
Displacement
  • 1.0 L (998 cc)
  • 1.2 L (1,197 cc)
  • 1.25 L (1,248 cc)
  • 1.4 L (1,353 cc)
  • 1.4 L (1,368 cc)
  • 1.4 L (1,397 cc)
  • 1.6 L (1,579 cc)
Cylinder bore 71 mm (2.8 in)
72 mm (2.83 in)
Piston stroke 75.6 mm (2.98 in)
78.8 mm (3.10 in)
84 mm (3.31 in)
97 mm (3.82 in)
Cylinder block material Aluminium
Cylinder head materialAluminium
Valvetrain DOHC 4 valves x cyl. with VVT
Combustion
Turbocharger Yes, On Kappa II TCI/T-GDi
Fuel system Multipoint injection
Direct injection
Fuel type Gasoline
LPG
Cooling system Water-cooled
Output
Power output 69–140 PS (51–103 kW; 68–138 hp)
Torque output 9.6–24.7 kg⋅m (94–242 N⋅m; 69–179 lbf⋅ft)
Dimensions
Dry weight 71.4–84 kg (157–185 lb)
Chronology
Predecessor Epsilon
Successor Smartstream G1.0T/G1.2/G1.4T/G1.5/G1.6HEV

Hyundai's Kappa automobile engine series consists of three-cylinder [1] and four-cylinder models. [2]

Contents

Kappa

The Kappa engine series are gasoline powered, all-aluminum block and utilizes a 16-valve design with DOHC as opposed to the 12-valve design SOHC of its Epsilon engine family predecessor.

1.2 L (G4LA)

The 1,197 cc (1.2 L) is a destroked variant of the Kappa G4LA engine produced in India to circumvent the 1,200 cc tax bracket. It makes 80 PS (59 kW; 79 hp) at 5,200 rpm and 11.3 kg⋅m (82 lb⋅ft; 111 N⋅m) of torque at 4,000 rpm.

Applications

1.25 L (G4LA)

The 1,248 cc (1.25 L) is the European version. It makes 77–78 PS (57–57 kW; 76–77 hp) at 6,000 rpm and 11.8–12.1 kg⋅m (85–88 lb⋅ft; 116–119 N⋅m) of torque at 4,000 rpm. Engine output figures varies depending on application and target market. Fuel economy is rated at 5 L/100 km (47 mpg‑US; 56 mpg‑imp) in the European combined test cycle.

Applications

1.4 L

The 1,353 cc (1.4 L) version makes 95 PS (70 kW; 94 hp) at 6,000 rpm and 13.2 kg⋅m (95 lb⋅ft; 129 N⋅m) of torque at 4,000 rpm.

Kappa II MPi

Main improvement is adding VVT (variable valve timing) to the engine.

1.0 L MPI (G3LA)

2021 Hyundai Grand i10 Nios 1.0 engine 2021 Hyundai Grand i10 Nios 1.0AT Standard red engine view in Brunei.jpg
2021 Hyundai Grand i10 Nios 1.0 engine

The 998 cc (1.0 L) three-cylinder engine makes 69 PS (51 kW; 68 hp) at 6,200 rpm and 9.7 kg⋅m (70 lb⋅ft; 95 N⋅m) of torque at 3,500 rpm.

Applications

1.0 L FLEX (F3LA)

Flex fuel compatible version of the 1.0 MPi engine. The 998 cc (1.0 L) three-cylinder engine makes 80 PS (59 kW; 79 hp) at 6,200 rpm and 10.2 kg⋅m (74 lb⋅ft; 100 N⋅m) of torque at 4,500 rpm.

Applications

1.0 L TCI/T-MPi (G3LB)

The 998 cc (1.0 L) three-cylinder engine is turbocharged and makes 106 PS (78 kW; 105 hp) at 6,000 rpm and 14 kg⋅m (101 lb⋅ft; 137 N⋅m) of torque between 1,600 and 3,500 rpm. [5]

Applications

1.0 L Turbo FLEX (F3LB)

Flex fuel compatible version of the 1.0 TCi engine. The 998 cc (1.0 L) three-cylinder engine is turbocharged and makes 106 PS (78 kW; 105 hp) at 6,000 rpm and 14 kg⋅m (101 lb⋅ft; 137 N⋅m) of torque between 1,600 and 3,500 rpm.

Applications

1.2 L (G4LA)

Hyundai Grand i10 sedan 1.2 engine Hyundai-1.2Kappa.jpg
Hyundai Grand i10 sedan 1.2 engine

The 1,197 cc (1.2 L) is a destroked variant of the Kappa II G4LA engine produced in India to circumvent the 1,200 cc tax bracket. It is a four-cylinder engine making 83 PS (82 hp; 61 kW) at 6,300 rpm and 11.6–12 kg⋅m (84–87 lb⋅ft; 114–118 N⋅m) of torque at 4,200 rpm.

Applications

1.25 L (G4LA)

2012 Kia Picanto 1.25-litre Kappa II engine 2012 Kia Picanto - Kappa II 1.25 liter engine.jpg
2012 Kia Picanto 1.25-litre Kappa II engine

The 1,248 cc (1.25 L) is the European version. It is a four-cylinder engine making 87 PS (64 kW; 86 hp) at 6,000 rpm and 12.3 kg⋅m (89 lb⋅ft; 121 N⋅m) of torque at 4,000 rpm.

Applications

1.4 L (G4LC)

2019 Kia Soluto 1.4-litre Kappa II engine 2019 Kia Soluto EX - Engine.jpg
2019 Kia Soluto 1.4-litre Kappa II engine

The 1,368 cc (1.4 L) version adds Dual-CVVT and VIS, the engine makes 95–100 PS (70–74 kW; 94–99 hp) at 6,000 rpm and 13.5–13.7 kg⋅m (98–99 lb⋅ft; 132–134 N⋅m) of torque at 4,000 rpm.

Applications

Kappa II GDi

1.0 T-GDi (G3LC)

The 998 cc (1.0 L) turbocharged three-cylinder engine makes 120 PS (118 hp; 88 kW) at 6,000 rpm and 17.5 kg⋅m (127 lb⋅ft; 172 N⋅m) of torque between 1,500 and 4,000 rpm. [8]

A detuned version that makes 100 PS (99 hp; 74 kW) between 4,500 and 6,000 rpm is also available for some applications.

Applications

1.0 T-GDi FLEX (F3LC)

Flex fuel compatible version of the 1.0 T-GDi engine. The 998 cc (1.0 L) turbocharged three-cylinder engine makes 120 PS (118 hp; 88 kW) at 6,000 rpm and 17.5 kg⋅m (127 lb⋅ft; 172 N⋅m) of torque between 1,500 and 4,000 rpm.

Applications

1.4 T-GDi (G4LD)

The 1,353 cc (1.4 L) turbocharged four-cylinder engine which was announced in 2015 makes 140 PS (138 hp; 103 kW) at 6,000 rpm and 24.7  kg⋅m (242  N⋅m ; 179  lbf⋅ft ) of torque between 1,500 and 3,200 rpm.

A detuned version which produces 130 PS (128 hp; 96 kW) at 5,500 rpm and 21.6 kg⋅m (212 N⋅m; 156 lbf⋅ft) of torque between 1,400 rpm and 3,700 rpm is also available for some applications.

Applications

Kappa II GDi HEV

Announced in 2016 and intended for use in Hybrid applications, main improvements are utilizing Atkinson cycle, higher compression ratio, cooler EGR system and higher pressure fuel system.

1.6 L (G4LE)

The 1,580 cc (1.6 L) four-cylinder with a 72 mm (2.8 in) bore, 97 mm (3.8 in) stroke and a 13.0:1 compression ratio. The engine makes 105 PS (104 hp; 77 kW) at 5,700 rpm and 15 kg⋅m (147 N⋅m; 108 lbf⋅ft) of torque at 4,000 rpm.

The Hybrid version combines a 1.56 KWh battery with an electric motor making 44 PS (43 hp; 32 kW) between 1,800 and 2,500 rpm with 17.3 kg⋅m (170 N⋅m; 125 lbf⋅ft) of torque between 0 and 1,800 rpm.

The Plug-in Hybrid version combines a 8.9 KWh battery with an electric motor making 60.5 PS (60 hp; 44 kW) between 1,800 and 2,500 rpm with 17.3 kg⋅m (170 N⋅m; 125 lbf⋅ft) of torque between 0 and 1,800 rpm.

Both the Hybrid and Plug-in Hybrid versions total combined system power is 141 PS (139 hp; 104 kW) at 5,700 rpm with 27 kg⋅m (265 N⋅m; 195 lbf⋅ft) of torque at 4,000 rpm.

Applications

Kappa II LPi

For use in LPG applications.

1.0 L Biofuel (B3LA)

The 998 cc (1.0 L) three-cylinder. The engine makes 78–82 PS (77–81 hp; 57–60 kW) at 6,200 rpm and 9.6 kg⋅m (94 N⋅m; 69 lbf⋅ft) of torque at 3,500 rpm.

Applications

1.0 L LPG (L3LA)

The 998 cc (1.0 L) three-cylinder. The engine makes 74 PS (73 hp; 54 kW) at 6,200 rpm and 9.6 kg⋅m (94 N⋅m; 69 lbf⋅ft) of torque at 3,500 rpm.

Applications

Development

Developed at a cost of $421 million over a period of 48 months, the Kappa project was aimed at increasing fuel economy while ensuring compliance to stringent EURO-4 emission regulations. The newest versions of Kappa engine family comply with Euro-6DTemp regulations.

Design

The engine block is made from high pressure die-cast aluminum which results in considerable weight savings - the entire engine with a manual gearbox only weighs 82.4 kg (182 lb). The main block features a ladder frame construction for structural stiffness while its cylinders are fitted with cast-iron liners for improved abrasion durability. Additional weight was shaved off by integrating the engine support bracket with the timing chain cover. The shape of the piston skirt was optimized to reduce its size while the compression height of the piston was also reduced, resulting in weight savings. The optimized piston skirt is also treated with molybdenum disulfide. A highly sophisticated process of Physical Vapor Deposition (PVD) is used to apply an ultra-thin layer of Chromium nitride to the piston’s oil ring. Chromium Nitride-coated piston rings using PVD is an innovative technology borrowed from the Hyundai Tau engine introduced earlier. Friction between the oil ring and cylinder wall has been further minimized by reducing the oil ring tension. The Kappa engine is the first Hyundai engine to be fitted with an accessory drive belt which does not require a mechanical auto-tensioning adjustment device, reducing the hardware and further lowering weight and cost. Because it is designed to maintain an ideal tension setting, the belt runs quieter and with proper preventative maintenance and care, the belt will last 100,000 mi (160,000 km). For ignition, the Kappa engine uses a new, longer reach spark plug which enabled engineers to enlarge the size of the water jacket to promote more efficient engine cooling around the critically important spark plug and exhaust port area. The long reach spark plug (M12 thread) also enabled engineers to enlarge the valve diameter for increased airflow and combustion efficiency. A lightweight, heat-resistant engineering plastic was used for the intake manifold. The fuel delivery pipe assembly is a returnless type (to eliminate evaporative fuel emissions) and is made of SUS (steel use stainless) with a specially designed inner structure for the reduction of pulsation noise.

Valvetrain

The valvetrain features a number of innovations: friction reducing roller swing arm, hydraulic lash adjusters which ensure proper clearances between the valve stem and roller swing arm, which significantly reduce valve tapping noise. The valve springs feature a beehive shape and smaller retainer. The reduced weight and spring load further help lower friction and improve fuel economy. The valvetrain is driven by a silent-type, maintenance free steel timing chain that replaces a roller-type timing chain: The optimized design greatly reduces impact forces and noise when the gear tooth and chain engage.

Offset crank

Unlike a conventional engine where the centerline of the cylinder bore is in perfect vertical alignment with the rotating axis of the crankshaft, the Kappa’s centerline is offset by a small distance. This offset minimizes the lateral force created by the rotating piston & rod assembly (known, and audible, as "piston slap" at its extreme). The net effect is an improvement in fuel consumption and a reduction in noise, vibration and harshness - it should also help with engine longevity since reduced lateral force will equal reduced bore wear.

Engine management

Engine management is provided by two 16-bit 32 MHz microprocessors which control and monitor ignition timing, idle speed, knocking and emissions.

Related Research Articles

<span class="mw-page-title-main">Mitsubishi Sirius engine</span> Reciprocating internal combustion engine

The Mitsubishi Sirius or 4G6/4D6 engine is the name of one of Mitsubishi Motors' four series of inline-four automobile engines, along with Astron, Orion, and Saturn.

The Hyundai Alpha series is a multi-valve gasoline inline four-cylinder engine family comprising 1.3, 1.4, 1.5, and 1.6 L naturally aspirated versions and a 1.5 L turbocharged version. Introduced in 1992, this was Hyundai's first engine designed entirely in-house and was the first indigenous South Korean engine design. Design objectives were to provide high performance and good fuel economy with excellent durability at a reasonable cost.

The Hyundai Sirius engine was the company's first larger inline-four engine, with displacements from 1.8 L to 2.4 L. It is a license-built Mitsubishi construction. This engine is no longer used by Hyundai.

<span class="mw-page-title-main">Hyundai Delta engine</span> Reciprocating internal combustion engine

The Hyundai Delta family is the company's smaller V6 engine, ranging from 2.5 to 2.7 L. Both share the same 75 mm (2.95 in) stroke and both are DOHC designs.

The Hyundai Sigma engine is a series of V6 piston engines from Hyundai Motor Company, based on the Mitsubishi 6G7 engine. The Sigma engine family began life with the simple V6 name. Displacement ranges from 2.5 to 3.5 L.

<span class="mw-page-title-main">Hyundai Epsilon engine</span> Reciprocating internal combustion engine

Hyundai's Epsilon engine is a category of small inline gasoline automobile engines.

The Omega Ω is a V8 engine produced by Hyundai Motor Company. It is a dual overhead cam design with electronic multiport fuel injection or gasoline direct injection.

<span class="mw-page-title-main">Hyundai Lambda engine</span> V6 engine manufactured by Hyundai

The Hyundai Lambda engine family is the company's all-aluminium V6 engine manufactured since 2005. It is currently manufactured at Hyundai's plant in Asan, South Korea. It used to be manufactured at HMMA plant in Montgomery, Alabama, United States. All versions of this engine use a timing chain.

<span class="mw-page-title-main">Hyundai Theta engine</span> Reciprocating internal combustion engine

The Hyundai Theta is a gasoline four-cylinder automobile engine family. The third all-aluminum engine of Hyundai Motor Company debuted in the fourth-generation Hyundai Sonata sedan, which was unveiled in August 2004 in South Korea. Hyundai Motor Manufacturing Alabama (HMMA) built a Theta II engine shop on the grounds of their Montgomery, Alabama automobile factory.

<span class="mw-page-title-main">Toyota ZR engine</span> Type of engine created by Toyota

The ZR engine is a family of straight-four 16-valve all-aluminum and water cooled gasoline engines with a die-cast aluminum block and variable valve timing developed by Toyota Motor Corporation, produced from 2007. Engines displace from 1.6 to 2.0 liters. Most engines in this family are equipped with Toyota's dual VVT-i technology that optimizes both intake and exhaust valve timing. This engine family is also the first to use Toyota's Valvematic system, first appearing on the Noah and Voxy in 2007 and then the European Avensis in 2009.

<span class="mw-page-title-main">Hyundai i20</span> Motor vehicle

The Hyundai i20 is a supermini hatchback produced by Hyundai since 2008. The i20 made its debut at the Paris Motor Show in October 2008, and sits between the i10 and i30. The i20 replaces the Getz in nearly all of its markets, while several markets received the slightly larger Accent/Verna hatchback to replace it instead.

<span class="mw-page-title-main">Hyundai U engine</span> Reciprocating internal combustion engine

The Hyundai U engine is a series of three or four-cylinder diesel engines made for automotive applications by the Hyundai Kia Automotive Group. The U series of engines includes the smallest automotive diesel engines produced by Hyundai.

The Hyundai S engine is Hyundai's first V6 diesel engine. This engine has a displacement of 3.0l.

<span class="mw-page-title-main">Hyundai R engine</span> Reciprocating internal combustion engine

The Hyundai R engine is a diesel 4-cylinder automobile engine produced by Hyundai Motor Group, it was announced during the Advanced Diesel Engine Technology Symposium in November 2008 and began production in 2009.

<span class="mw-page-title-main">Hyundai Gamma engine</span> Reciprocating internal combustion engine

The Hyundai Gamma engine was introduced in 2006 to replace the existing Hyundai Alpha engine. There are 1.4 L and 1.6 L versions of this engine.

<span class="mw-page-title-main">Hyundai Nu engine</span> Reciprocating internal combustion engine

The Hyundai Nu engine was introduced in the 2011 Hyundai Elantra to replace the previous Beta engines. It was designed to fill the gap between the new Gamma 1.6L and the 2.0L Theta II.

<span class="mw-page-title-main">Hyundai Smartstream engine</span> Hyundai automobile engine

The Hyundai Smartstream is a gasoline and diesel automobile engine branding used by Hyundai since 2018. An all-aluminum engine of Hyundai Motor Company debuted in the third-generation Hyundai i30 hatchback, which was unveiled in 2018 at the Paris Motor Show.

The Hyundai D engine is a family of 3-cylinder and 4-cylinder diesel engines produced by Hyundai Motor Company under license from VM Motori.

References

  1. ↑ "2012 Kia Picanto Brochure" (PDF). Kia Motors Philippines. Archived from the original (PDF) on 2012-06-19. Retrieved 2012-07-28.
  2. ↑ Totally Technical: Hyundai's Kappa Engine Explained
  3. 1 2 "Hyundai Grand i10 Brochure" (PDF). Hyundai India.
  4. 1 2 "Hyundai Grand i10 Nios Brochure" (PDF). Hyundai India.
  5. ↑ "현대/기아자동차 카파엔진 G3LB 1.0L T-MPI (Kappa Engine for Gasoline)". HS Motor Parts (in Korean). 2020-05-01. Retrieved 2021-09-01.
  6. ↑ "Обновленный Hyundai Solaris 2020 модельного года (рестайлинг)". www.hyundai.ru. Retrieved 2020-12-09.
  7. ↑ "Новый KIA Rio 2020 - старт продаж в России". www.kia.ru. Retrieved 2020-12-09.
  8. ↑ "Hyundai KIA 1.0 MPi/T-GDi Engine (Kappa G3LA/G3LC) Review". Motor Reviewer.
  9. ↑ "2020 Hyundai Verna review, test drive". Autocar India. Retrieved 2020-12-09.
  10. ↑ "우려가 현실로. 현대 경형 SUV 캐스퍼(AX1) 파워트레인 정보". 내 차 정보, 마이라이드 (in Korean). 2021-08-19. Retrieved 2021-09-01.
  11. ↑ "Engine HYUNDAI i20 (GB, IB) 1.0 T-GDI G3LC; FP162115 | B-Parts". www.b-parts.com. Retrieved 2020-12-09.
  12. ↑ "Kia's new 1.0-liter turbocharged three-cylinder 'Kappa' engine – Car Engineer: Learn Automotive Engineering from Auto Engineers". 20 February 2015. Retrieved 2020-12-09.
  13. ↑ Events, UKi Media & (2017-02-14). "Engines on test: Hyundai-Kia G3LC-6iL". Engine + Powertrain Technology International. Retrieved 2020-12-09.

See also

This page is based on this Wikipedia article
Text is available under the CC BY-SA 4.0 license; additional terms may apply.
Images, videos and audio are available under their respective licenses.