Water desalination |
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Methods |
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Membrane distillation (MD) is a thermally driven separation process in which separation is driven by phase change. A hydrophobic membrane presents a barrier for the liquid phase, allowing the vapour phase (e.g. water vapour) to pass through the membrane's pores. [1] The driving force of the process is a partial vapour pressure difference commonly triggered by a temperature difference. [2] [3]
Most processes that use a membrane to separate materials rely on static pressure difference as the driving force between the two bounding surfaces (e.g. reverse osmosis - RO), or a difference in concentration (dialysis), or an electric field (ED). [4] The selectivity of a membrane can be due to the relation of the pore size to the size of the substance being retained, or its diffusion coefficient, or its electrical polarity. Membranes used for membrane distillation (MD) inhibit passage of liquid water while allowing permeability for free water molecules and thus, for water vapour. [1] These membranes are made of hydrophobic synthetic material (e.g. PTFE, PVDF or PP) and offer pores with a standard diameter between 0.1 and 0.5 μm (3.9×10−6 and 1.97×10−5 in). As water has strong dipole characteristics, whilst the membrane fabric is non-polar, the membrane material is not wetted by the liquid. [5] Even though the pores are considerably larger than the molecules, the high water surface tension prevents the liquid phase from entering the pores. A convex meniscus develops into the pore. [6] This effect is named capillary action. Amongst other factors, the depth of impression can depend on the external pressure load on the liquid. A dimension for the infiltration of the pores by the liquid is the contact angle Θ=90 – Θ'. As long as Θ < 90° and accordingly Θ' > 0° no wetting of the pores will take place. If the external pressure rises above the so-called liquid entry pressure, then Θ = 90°resulting in a bypass of the pore. The driving force which delivers the vapour through the membrane, in order to collect it on the permeate side as product water, is the partial water vapour pressure difference between the two bounding surfaces. This partial pressure difference is the result of a temperature difference between the two bounding surfaces. As can be seen in the image, the membrane is charged with a hot feed flow on one side and a cooled permeate flow on the other side. The temperature difference through the membrane, usually between 5 and 20 K, conveys a partial pressure difference which ensures that the vapour developing at the membrane surface follows the pressure drop, permeating through the pores and condensing on the cooler side. [7]
Many different membrane distillation techniques exist. The basic four techniques mainly differ by the arrangement of their distillate channel or the manner in which this channel is operated. The following technologies are most common:
In DCMD, both sides of the membrane are charged with liquid- hot feed water on the evaporator side and cooled permeate on the permeate side. The condensation of the vapour passing through the membrane happens directly inside the liquid phase at the membrane boundary surface. Since the membrane is the only barrier blocking the mass transport, relatively high surface related permeate flows can be achieved with DCMD. [8] A disadvantage is the high sensible heat loss, as the insulating properties of the single membrane layer are low. However, a high heat loss between evaporator and condenser is also the result of the single membrane layer. This lost heat is not available to the distillation process, thus lowering the efficiency. [9] Unlike other configurations of membrane distillation, in DCMD the cooling across the membrane is provided by permeate flow rather than feed preheating. Therefore, an external heat exchanger is also needed to recover heat from the permeate, and the high flow rate of the feed must be carefully optimized. [10]
In air-gap MD, the evaporator channel resembles that in DCMD, whereas the permeate gap lies between the membrane and a cooled walling and is filled with air. The vapour passing through the membrane must additionally overcome this air gap before condensing on the cooler surface. The advantage of this method is the high thermal insulation towards the condenser channel, thus minimizing heat conduction losses. However, the disadvantage is that the air gap represents an additional barrier for mass transport, reducing the surface- related permeate output compared to DCMD. [12] A further advantage over DCMD is that volatile substances with a low surface tension such as alcohol or other solvents can be separated from diluted solutions, due to the fact that there is no contact between the liquid permeate and the membrane with AGMD. AGMD is especially advantageous compared to alternatives at higher salinity. [13] Variations on AGMD can include hydrophobic condensing surfaces [14] or porous condensers [15] for improved flux and energy efficiency. In AGMD, uniquely important design features include gap thickness, condensing surface hydrophobicity, gap spacer design, and tilt angle. [16]
Sweeping-gas MD, also known as air stripping, uses a channel configuration with an empty gap on the permeate side. This configuration is the same as in AGMD. Condensation of the vapour takes place outside the MD module in an external condenser. As with AGMD, volatile substances with a low surface tension can be distilled with this process. [17] The advantage of SWGMD over AGMD is the significant reduction of the barrier to the mass transport through forced flow. Hereby higher surface-related productwater mass flows can be achieved than with AGMD. A disadvantage of SWGMD caused by the gas component and therefore the higher total mass flow, is the necessity of a higher condenser capacity. When using smaller gas mass flows there is a risk of the gas heating itself at the hot membrane surface, thus reducing the vapour pressure difference and therefore the driving force. One solution of this problem for SWGMD and for AGMD is the use of a cooled walling for the permeate channel, and maintaining temperature by flushing it with gas. [18]
Vacuum MD contains an air gap channel configuration. Once it has passed through the membrane, the vapour is sucked out of the permeate channel and condenses outside the module as with SWGMD. VCMD and SWGMD can be applied for the separation of volatile substances from a watery solution or for the generation of pure water from concentrated salt water. One advantage of this method is that undissolved inert gasses blocking the membrane pores are sucked out by the vacuum, leaving a larger effective membrane surface active. [19] Furthermore, a reduction of the boiling point results in a comparable amount of product at lower overall temperatures and lower temperature differences through the membrane. A lower required temperature difference leaves a lower total- and specific thermal energy demand. However, the generation of a vacuum, which must be adjusted to the salt water temperature, requires complex technical equipment and is therefore a disadvantage to this method. The electrical energy demand is a lot higher as with DCMD and AGMD. An additional problem is the increase of the pH value due to the removal of CO2 from the feed water. For vacuum membrane distillation to be efficient, it is often run in multistage configurations. [20]
In the following, the principle channel configuration and operating method of a standard DCMD module as well as a DCMD module with separate permeate gap shall be explained. The design in the adjacent image depicts a flat channel configuration, but can also be understood as a schema for flat-, hollow fibre - or spiral wound modules.
The complete channel configuration consists of a condenser channel with inlet and outlet and an evaporator channel with inlet and outlet. These two channels are separated by the hydrophobic, micro porous membrane. For cooling, the condenser channel is flooded with fresh water and the evaporator e.g. with salty feed water. The coolant enters the condenser channel at a temperature of 20 °C (68 °F). After passing through the membrane, the vapour condenses in the cooling water, releasing its latent heat and leading to a temperature increase in the coolant. Sensible heat conduction also heats the cooling water through the surface of the membrane. Due to the mass transport through the membrane the mass flow in the evaporator decreases whilst the condenser channel increases by the same amount. The mass flow of pre-heated coolant leaves the condenser channel at a temperature of about 72 °C (162 °F) and enters a heat exchanger, thus pre-heating the feed water. This feed water is then delivered to a further heat source and finally enters the evaporator channel of the MD module at a temperature of 80 °C (176 °F). The evaporation process extracts latent heat from the feed flow, which cools down the feed increasingly in flow direction. Additional heat reduction occurs due to sensible heat passing through the membrane. The cooled feed water leaves the evaporator channel at approximately 28 °C. Total temperature differences between condenser inlet and evaporator outlet and condenser inlet and evaporator outlet are about equal. In a PGMD module, the permeate channel is separated from the condenser channel by a condensation surface. This enables the direct use of a salt water feed as coolant, since it does not come into contact with the permeate. Considering this, the cooling-or feed water entering the condenser channel at a temperature T1 can now also be used to cool the permeate. Condensation of vapour takes place inside the liquid permeate. Pre-heated feed water that was used to cool the condenser can be conducted directly to a heat source for final heating, after leaving the condenser at a temperature T2. After it has reached temperature T3 it is guided into the evaporator. Permeate is extracted at temperature T5 and the cooled brine is discharged at temperature T4.
An advantage of PGMD over DCMD is the direct use of feed water as cooling liquid inside the module and therefore the necessity of only one heat exchanger to heat the feed before entering the evaporator. Hereby heat conduction losses are reduced and expensive components can be cut. A further advantage is the separation of permeate from coolant. Therefore, the permeate does not have to be extracted later in the process and the coolant's mass flow in the condenser channel remains constant. The low flow velocity of the permeate in the permeate gap is a disadvantage of this configuration, as it leads to a poor heat conduction from the membrane surface to the condenser walling. High temperatures on the permeate side's membrane bounding surface are the result of this effect (temperature polarisation), which lowers the vapour pressure difference and therefore the driving force of the process. However, it is beneficial, that the heat conduction losses through the membrane are also lowered by this effect. This poor gap heat conduction challenge is largely removed with a variant of PGMD called CGMD, or conductive gap membrane distillation, which adds thermally conductive spacers to the gaps. [21] Compared to AGMD, in PGMD or CGMD, a higher surface related permeate output is achieved, as the mass flow is not additionally inhibited by the diffusion resistance of an air layer. [7]
The typical vacuum multi-effect membrane distillation (e.g. the memsys brand[ clarification needed ] V-MEMD) module consists of a steam raiser, evaporation–condensation stages, and a condenser. Each stage recovers the heat of condensation, providing a multiple-effect design. Distillate is produced in each evaporation–condensation stage and in the condenser. [22]
Steam raiser: The heat produced by the external heat source (e.g. solar thermal or waste heat) is exchanged in the steam raiser. The water in the steam raiser is at lower pressure (e.g. 400 hPa), compared to the ambient. The hot steam flows to the first evaporation–condensation stage (stage 1).
Evaporation–condensation stages: Stages are composed of alternative hydrophobic membrane and foil (Polypropylene, PP) frames. Feed (e.g. seawater) is introduced into stage 1 of the module. Feed flows serially through the evaporation–condensation stages. At the end of last stage, it is ejected as brine.
Stage 1: Steam from the evaporator condenses on a PP foil at pressure level P1 and corresponding temperature T1. The combination of a foil and a hydrophobic membrane creates a channel for the feed, where the feed is heated by the heat of condensation of the vapour from the steam raiser. Feed evaporates under the negative pressure P2. The vacuum is always applied to the permeate side of the membranes.
Stage [2, 3, 4, x]: This process is replicated in further stages and each stage is at a lower pressure and temperature.
Condenser: The vapour produced in the final evaporation–condensation stage is condensed in the condenser, using the coolant flow (e.g. seawater).
Distillate production: Condensed distillate is transported via the bottom of each stage by pressure difference between stages.
Design of memsys module: Inside each memsys frame, and between frames, channels are created. Foil frames are the ‘distillate channels’. Membrane frames are the ‘vapour channels’. Between foil and membrane frames, ‘feed channels’ are created. Vapour enters the stage and flows into parallel foil frames. The only option of for the vapour entering the foil frames is to condense, i.e. vapour enters a ‘dead-end’ foil frame. Although it is called a ‘dead-end’ frame, it does contain a small channel to remove the non-condensable gases and to apply the vacuum.
The condensed vapour flows into a distillate channel. The heat of condensation is transported through the foil and is immediately converted into evaporation energy, generating new vapour in the seawater feed channel. The feed channel is limited by one condensing foil and a membrane. The vapour leaves the membrane channels and is collected in a main vapour channel. The vapour leaves the stage via this channel and enters the next stage. Memsys has developed a highly automated production line for the modules and could be easily extended.[ clarification needed ] As the memsys process works at modest low temperatures (less than 90 °C or 194 °F) and moderate negative pressure, all module components are made of polypropylene (PP). This eliminates corrosion and scaling and allows large-scale cost efficient production.
Typical applications of membrane distillation are:
Membrane distillation is very suitable for compact, solar powered desalination units providing small and medium range output less than 10,000 litres per day (2,600 US gal/d). [23] Especially the spiral wound design patented by GORE in the year 1985 suits this application. Within the MEMDIS project, which kicked off in 2003, the Fraunhofer Institute for Solar Energy Systems ISE began developing MD modules as well as installing and analysing two different solar powered operating systems, together with other project partners. The first system type is a so-called compact system, designed to produce a drinking water output of 100–120 litres per day (26–32 US gal/d) from sea-or brackish water. The main aim of the system design is a simple, self-sufficient, low maintenance and robust plant for target markets in arid and semi-arid areas of low infrastructure. The second system type is a so-called two-loop plant with a capacity of around 2,000 litres per day (530 US gal/d). Here, the collector circuit is separated from the desalination circuit by a saltwater resistant heat exchanger. [7] Based on these two system types, a various number of prototypes were developed, installed and observed.
The standard configuration of today's (2011) compact system is able to produce a distillate output of up to 150 litres per day (40 US gal/d). The required thermal energy is supplied by a 6.5 m2 (70 sq ft) solar thermal collector field. Electrical energy is supplied by a 75 W PV-module. This system type is currently being developed further and marketed by the Solar Spring GmbH, a spin-off of the Fraunhofer Institute for Solar Energy Systems. Within the MEDIRAS project, a further EU-project, an enhanced two-loop system was installed on the Island of Gran Canaria. Built inside a 6.1 m (20 ft) container and equipped with a collector aray size of 225 m2 (2,420 sq ft), a heat storage tank makes a distillate output of up to 3,000 litres per day (790 US gal/d) possible. Further applications with up to 5,000 litres per day (1,300 US gal/d) have also been implemented, either 100% solar powered or as hybrid projects in combination with waste heat.[ citation needed ]
The operation of membrane distillation systems faces several major barriers that may impair operation, or prevent it from being a viable option. The principal challenge is membrane wetting, where saline feed leaks through the membrane, contaminating the permeate. [1] This is especially caused by membrane fouling, where particulates, salts, or organic matter deposit on the membrane surface. [24] Techniques to mitigate fouling include membrane superhydrophobicity, [25] [26] air backwashing to reverse [1] or prevent wetting, [27] choosing non-fouling operating conditions, [28] and maintaining air layers on the membrane surface. [27]
The single biggest challenge for membrane distillation to be cost effective is the energy efficiency. Commercial systems have not reached competitive energy consumption compared to the leading thermal technologies such as Multiple-effect distillation, although some have been close, [29] and research has shown potential for significant improvements on energy efficiency. [21]
Distillation, also classical distillation, is the process of separating the component substances of a liquid mixture of two or more chemically discrete substances; the separation process is realized by way of the selective boiling of the mixture and the condensation of the vapors in a still.
Condensation is the change of the state of matter from the gas phase into the liquid phase, and is the reverse of vaporization. The word most often refers to the water cycle. It can also be defined as the change in the state of water vapor to liquid water when in contact with a liquid or solid surface or cloud condensation nuclei within the atmosphere. When the transition happens from the gaseous phase into the solid phase directly, the change is called deposition.
Desalination is a process that takes away mineral components from saline water. More generally, desalination is the removal of salts and minerals from a target substance, as in soil desalination, which is an issue for agriculture. Saltwater is desalinated to produce water suitable for human consumption or irrigation. The by-product of the desalination process is brine. Desalination is used on many seagoing ships and submarines. Most of the modern interest in desalination is focused on cost-effective provision of fresh water for human use. Along with recycled wastewater, it is one of the few rainfall-independent water resources.
A dehumidifier is an air conditioning device which reduces and maintains the level of humidity in the air. This is done usually for health or thermal comfort reasons, or to eliminate musty odor and to prevent the growth of mildew by extracting water from the air. It can be used for household, commercial, or industrial applications. Large dehumidifiers are used in commercial buildings such as indoor ice rinks and swimming pools, as well as manufacturing plants or storage warehouses. Typical air conditioning systems combine dehumidification with cooling, by operating cooling coils below the dewpoint and draining away the water that condenses.
Ultrafiltration (UF) is a variety of membrane filtration in which forces such as pressure or concentration gradients lead to a separation through a semipermeable membrane. Suspended solids and solutes of high molecular weight are retained in the so-called retentate, while water and low molecular weight solutes pass through the membrane in the permeate (filtrate). This separation process is used in industry and research for purifying and concentrating macromolecular (103–106 Da) solutions, especially protein solutions.
Forward osmosis (FO) is an osmotic process that, like reverse osmosis (RO), uses a semi-permeable membrane to effect separation of water from dissolved solutes. The driving force for this separation is an osmotic pressure gradient, such that a "draw" solution of high concentration, is used to induce a net flow of water through the membrane into the draw solution, thus effectively separating the feed water from its solutes. In contrast, the reverse osmosis process uses hydraulic pressure as the driving force for separation, which serves to counteract the osmotic pressure gradient that would otherwise favor water flux from the permeate to the feed. Hence significantly more energy is required for reverse osmosis compared to forward osmosis.
A solar still distills water with substances dissolved in it by using the heat of the Sun to evaporate water so that it may be cooled and collected, thereby purifying it. They are used in areas where drinking water is unavailable, so that clean water is obtained from dirty water or from plants by exposing them to sunlight.
Multi-stage flash distillation (MSF) is a water desalination process that distills sea water by flashing a portion of the water into steam in multiple stages of what are essentially countercurrent heat exchangers. Current MSF facilities may have as many as 30 stages.
Solar desalination is a desalination technique powered by solar energy. The two common methods are direct (thermal) and indirect (photovoltaic).
Thin-film composite membranes are semipermeable membranes manufactured to provide selectivity with high permeability. Most TFC's are used in water purification or water desalination systems. They also have use in chemical applications such as gas separations, dehumidification, batteries and fuel cells. A TFC membrane can be considered a molecular sieve constructed in the form of a film from two or more layered materials. The additional layers provide structural strength and a low-defect surface to support a selective layer that is thin enough to be selective but not so thick that it causes low permeability.
Nanofiltration is a membrane filtration process that uses nanometer sized pores through which particles smaller than about 1–10 nanometers pass through the membrane. Nanofiltration membranes have pore sizes of about 1–10 nanometers, smaller than those used in microfiltration and ultrafiltration, but a slightly bigger than those in reverse osmosis. Membranes used are predominantly polymer thin films. It is used to soften, disinfect, and remove impurities from water, and to purify or separate chemicals such as pharmaceuticals.
Membrane fouling is a process whereby a solution or a particle is deposited on a membrane surface or in membrane pores in a processes such as in a membrane bioreactor, reverse osmosis, forward osmosis, membrane distillation, ultrafiltration, microfiltration, or nanofiltration so that the membrane's performance is degraded. It is a major obstacle to the widespread use of this technology. Membrane fouling can cause severe flux decline and affect the quality of the water produced. Severe fouling may require intense chemical cleaning or membrane replacement. This increases the operating costs of a treatment plant. There are various types of foulants: colloidal, biological, organic and scaling.
Pressure retarded osmosis (PRO) is a technique to separate a solvent from a solution that is more concentrated and also pressurized. A semipermeable membrane allows the solvent to pass to the concentrated solution side by osmosis. The technique can be used to generate power from the salinity gradient energy resulting from the difference in the salt concentration between sea and river water.
Multiple-effect distillation or multi-effect distillation (MED) is a distillation process often used for sea water desalination. It consists of multiple stages or "effects". In each stage the feed water is heated by steam in tubes, usually by spraying saline water onto them. Some of the water evaporates, and this steam flows into the tubes of the next stage (effect), heating and evaporating more water. Each stage essentially reuses the energy from the previous stage, with successively lower temperatures and pressures after each one. There are different configurations, such as forward-feed, backward-feed, etc. Additionally, between stages this steam uses some heat to preheat incoming saline water.
Vapor-compression desalination (VC) refers to a distillation process where the evaporation of sea or saline water is obtained by the application of heat delivered by compressed vapor.
A membrane is a selective barrier; it allows some things to pass through but stops others. Such things may be molecules, ions, or other small particles. Membranes can be generally classified into synthetic membranes and biological membranes. Biological membranes include cell membranes ; nuclear membranes, which cover a cell nucleus; and tissue membranes, such as mucosae and serosae. Synthetic membranes are made by humans for use in laboratories and industry.
In dropwise condensation the condensate liquid collects in the form of countless droplets of varying diameters on the condensing surface, instead of forming a continuous film, and does not wet the solid cooling surface. The droplets develop at points of surface imperfections, called nucleation sites, and grow in size as more vapour condenses on its exposed surface. When the size of droplets is large there comes a time the droplet breakaway from the surface and knock off other droplets and carries it downstream. The moving droplet devours the droplets of smaller size. Dropwise condensation is one of the most effective mechanism of heat transfer and extremely large heat transfer coefficients can be achieved with this mechanism. In dropwise condensation, there is no liquid film to resist heat transfer, and as a result heat transfer coefficients can be achieved more than 10 times larger than those associated with film condensation, although 3-5 times is more common. Heat transfer coefficients are large so designers can achieve a specified heat transfer rate with a smaller surface area and thus a smaller and less expensive condenser.
The liquid entry pressure (LEP) of a hydrophobic membrane is the pressure that must be applied to a dry membrane so that the liquid penetrates inside the membrane. LEP with the application in membrane distillation or pervaporation can be calculated as a first parameter to indicate how wettable a membrane is toward different liquid solutions.
John Henry Lienhard V is the Abdul Latif Jameel Professor of Water and Mechanical Engineering at the Massachusetts Institute of Technology. His research focuses on desalination, heat transfer, and thermodynamics. He has also written several engineering textbooks.
The low-temperature distillation (LTD) technology is the first implementation of the direct spray distillation (DSD) process. The first large-scale units are now in operation for desalination. The process was first developed by scientists at the University of Applied Sciences in Switzerland, focusing on low-temperature distillation in vacuum conditions, from 2000 to 2005.